CN210787715U - Crushing and screening machine performance monitoring system based on wireless transmission and crushing and screening machine - Google Patents
Crushing and screening machine performance monitoring system based on wireless transmission and crushing and screening machine Download PDFInfo
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- CN210787715U CN210787715U CN201921631305.7U CN201921631305U CN210787715U CN 210787715 U CN210787715 U CN 210787715U CN 201921631305 U CN201921631305 U CN 201921631305U CN 210787715 U CN210787715 U CN 210787715U
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Abstract
The utility model relates to a crushing and screening machine performance monitored control system and crushing and screening machine based on wireless transmission. The performance monitoring system includes: the system comprises a data sending system, a wireless data transmission system and a data processing system; the data sending system comprises a diagnostic recorder, a crushing and screening machine controller and a crushing and screening machine CAN bus; the wireless data transmission system comprises a data identification module, a data filtering module, a radio frequency transceiving module I, a radio frequency transceiving module II, a data conversion module and a data transmission module; the data processing system comprises a PCAN and an upper computer. The wireless data transmission system transmits the collected CAN bus data to the data processing system, and the working state of the crushing and screening machine is monitored on line in real time through built-in software of the upper computer. The utility model has the characteristics of remote control, free choice control environment, the operation degree of difficulty is low, work efficiency is high.
Description
Technical Field
The utility model relates to a broken screening machine performance monitored control system based on wireless transmission belongs to the engineering machine tool field.
Background
The crushing and screening machine is mainly used for crushing and screening stone materials, an excavator or a loader is usually matched with the crushing and screening machine in the working process, a large amount of dust and even flying stones are accompanied, and the working environment is severe; when the traditional wired testing method is used for monitoring the performance of the crushing and screening machine, the working personnel are easily in the dust raising range of the operation machine and harm the health of the working machinery, even the working personnel can be threatened by flying stones, and the wire harness is also easily hit to influence the signal transmission. In addition, the traditional test system needs to carry out parameter configuration on crushing screening machines of different models, can monitor after debugging, has higher requirement on the professional of workers and has lower working efficiency.
Disclosure of Invention
The utility model aims at overcoming above-mentioned defect, the purpose provides a crushing screening machine performance monitored control system based on wireless transmission that remote control, free choice control environment, the operation degree of difficulty are low, work efficiency is high.
In order to realize the purpose, the utility model discloses a technical scheme is:
the crushing and screening machine performance monitoring system based on wireless transmission comprises a data sending system, a wireless data transmission system and a data processing system; the output end of the wireless data transmission system is connected with the input end of the data processing system; the wireless data transmission system transmits the collected CAN bus data to the data processing system, and the upper computer monitors the working state of the crushing and screening machine in real time on line.
Further, the data sending system comprises a diagnostic recorder, a crushing and screening machine controller and a crushing and screening machine CAN bus; and the diagnostic recorder and the crushing and screening machine controller are respectively connected with a CAN bus of the crushing and screening machine.
Furthermore, the diagnostic recorder is a CAN type diagnostic recorder, and the crushing and screening machine controller is a CAN type controller.
Further, the wireless data transmission system comprises a data receiving module and a data sending module; the data receiving module is used for receiving data in the data processing system and then transmitting the data to the data sending module, and the data sending module transmits the received data to the data processing system.
Further, the data receiving module comprises a data identification module, a data filtering module and a radio frequency transceiving module I; the output end of the data identification module is connected with the input end of the data filtering module, and the output end of the data filtering module is connected with the input end of the radio frequency transceiving module I; the data sending module comprises a radio frequency transceiving module II, a data conversion module and a data transmission module; the output end of the radio frequency transceiving module II is connected with the input end of the data conversion module, the output end of the data conversion module is connected with the input end of the data transmission module, and the output end of the data transmission module is connected with the input end of the data processing system.
Further, the radio frequency transceiver module I sends data information to the radio frequency transceiver module II through wireless transmission.
Further, the data processing system comprises a PCAN and an upper computer; the input end of the PCAN is connected with the output end of a data transmission module in the wireless data transmission system; and the output end of the PCAN is connected with the input end of the upper computer for data transmission.
Further, a parameter recording and data playback module is arranged in the upper computer and used for data offline analysis; and a fault alarm system is arranged in the upper computer, and when the control parameter exceeds a preset parameter limit value, the operation of the crushing and screening machine can be automatically controlled according to a preset mode.
Furthermore, an automatic identification system for the model of the crushing and screening machine is arranged in the upper computer, when the signal is accessed into the software of the upper computer, the model corresponding to the signal is identified firstly, then the information corresponding to the data is automatically analyzed, and parameters do not need to be configured manually.
Crushing screening machine has foretell crushing screening machine performance monitoring system based on wireless transmission.
The utility model discloses beneficial effect:
by adopting the scheme, in the test process, the performance of the crushing and screening machine is monitored in a wireless transmission mode, and the crushing and screening machine has the characteristics of remote monitoring, free selection of monitoring environment, low operation difficulty and high working efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Figure 1 is a flow chart of a crushing and screening machine performance monitoring system based on wireless output.
Detailed Description
In order to make the purpose, technical solution and advantages of the present invention clearer, the following will combine the drawings in the embodiments of the present invention to perform more detailed description on the technical solution in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are only some, but not all embodiments of the invention. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, a crushing and screening machine performance monitoring system based on wireless transmission includes: a data transmission system 10, a wireless data transmission system 20 and a data processing system 30. An output of the data transmission system 10 is coupled to an input of a wireless data transmission system 20, and an output of the wireless data transmission system 20 is coupled to an input of a data processing system 30.
The data transmission system 10 includes: the system comprises a diagnostic recorder, a crushing and screening machine controller and a crushing and screening machine CAN bus; the diagnostic recorder and the crushing and screening machine controller are respectively connected with a CAN bus of the crushing and screening machine.
It should be noted that the diagnostic recorder in the data transmission system is a CAN-type diagnostic recorder, and the crushing and screening machine controller is a CAN-type controller.
The wireless data transmission system 20 includes: the system comprises a data identification module, a data filtering module, a radio frequency transceiving module I, a radio frequency transceiving module II, a data conversion module and a data transmission module; the input end of the wireless data transmission system is connected with the output end of a CAN bus of the crushing and screening machine, the output end of the wireless data transmission system is connected with the input end of the data processing system, the output end of the data identification module is connected with the input end of the data filtering module, and the output end of the data filtering module is connected with the input end of the radio frequency transceiving module I; the radio frequency transceiving module I sends data information to the radio frequency transceiving module II through wireless transmission; the output end of the radio frequency transceiving module II is connected with the input end of the data conversion module, the output end of the data conversion module is connected with the input end of the data transmission module, and the output end of the data transmission module is connected with the input end of the data processing system.
The data processing system 30 includes: a PCAN and an upper computer; the input end of the PCAN can be connected with the output end of a data transmission module in the wireless data transmission system; and the output end of the PCAN is connected with the input end of the upper computer for data transmission.
It should be noted that the upper computer configures the data receiving and control signal transmitting system. The upper computer is provided with a crushing and screening machine analysis protocol database and an automatic crushing and screening machine model identification system, when the signals are accessed into the upper computer software, the models corresponding to the signals are identified firstly, then the information corresponding to the data is automatically analyzed, and parameters do not need to be manually configured. The upper computer is provided with a fault alarm system, and when the control parameters exceed the preset parameter limit value, the operation of the crushing and screening machine can be automatically controlled according to a preset method. The upper computer is provided with a parameter recording and data playback module, and data can be analyzed off line.
By adopting the scheme, in the test process, the performance of the crushing and screening machine is monitored in a wireless transmission mode, and the crushing and screening machine has the characteristics of remote monitoring, free selection of monitoring environment, low operation difficulty and high working efficiency.
The utility model also discloses a broken screening machine has foretell broken screening machine performance monitored control system based on wireless transmission.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the invention can be modified or equivalent substituted for some technical features; without departing from the spirit of the present invention, it should be understood that the scope of the claims is intended to cover all such modifications and variations.
Claims (10)
1. Crushing screening machine performance monitored control system based on wireless transmission, its characterized in that: the system comprises a data sending system, a wireless data transmission system and a data processing system;
the output end of the wireless data transmission system is connected with the input end of the data processing system;
the wireless data transmission system transmits the collected CAN bus data to the data processing system, and the upper computer monitors the working state of the crushing and screening machine in real time on line.
2. The wireless-transmission-based crushing and screening machine performance monitoring system according to claim 1, characterized in that: the data sending system comprises a diagnostic recorder, a crushing and screening machine controller and a crushing and screening machine CAN bus; and the diagnostic recorder and the crushing and screening machine controller are respectively connected with a CAN bus of the crushing and screening machine.
3. The wireless-transmission-based crushing and screening machine performance monitoring system according to claim 2, characterized in that: the diagnostic recorder is a CAN type diagnostic recorder, and the crushing and screening machine controller is a CAN type controller.
4. The wireless-transmission-based crushing and screening machine performance monitoring system according to claim 1, characterized in that: the wireless data transmission system comprises a data receiving module and a data sending module; the data receiving module is used for receiving data in the data processing system and then transmitting the data to the data sending module, and the data sending module transmits the received data to the data processing system.
5. The wireless transmission-based crushing and screening machine performance monitoring system according to claim 4, characterized in that: the data receiving module comprises a data identification module, a data filtering module and a radio frequency transceiving module I; the output end of the data identification module is connected with the input end of the data filtering module, and the output end of the data filtering module is connected with the input end of the radio frequency transceiving module I;
the data sending module comprises a radio frequency transceiving module II, a data conversion module and a data transmission module; the output end of the radio frequency transceiving module II is connected with the input end of the data conversion module, the output end of the data conversion module is connected with the input end of the data transmission module, and the output end of the data transmission module is connected with the input end of the data processing system.
6. The wireless-transmission-based crushing and screening machine performance monitoring system according to claim 5, characterized in that: and the radio frequency transceiving module I sends data information to the radio frequency transceiving module II through wireless transmission.
7. The wireless-transmission-based crushing and screening machine performance monitoring system according to claim 1, characterized in that: the data processing system comprises a PCAN and an upper computer; the input end of the PCAN is connected with the output end of a data transmission module in the wireless data transmission system; and the output end of the PCAN is connected with the input end of the upper computer for data transmission.
8. The wireless-transmission-based crushing and screening machine performance monitoring system according to claim 7, characterized in that: the upper computer is provided with a parameter recording and data playback module for off-line analysis of data;
and a fault alarm system is arranged in the upper computer, and when the control parameter exceeds a preset parameter limit value, the operation of the crushing and screening machine can be automatically controlled according to a preset mode.
9. The wireless-transmission-based crushing and screening machine performance monitoring system according to claim 7, characterized in that: the upper computer is internally provided with an automatic identification system for the model of the crushing and screening machine, when the signal is accessed into the software of the upper computer, the model corresponding to the signal is identified firstly, and then the information corresponding to the data is automatically analyzed, and the parameters are not required to be manually configured.
10. Crushing screening machine, its characterized in that: wireless transmission based crushing screening machine performance monitoring system according to any of claims 1 to 9.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921631305.7U CN210787715U (en) | 2019-09-28 | 2019-09-28 | Crushing and screening machine performance monitoring system based on wireless transmission and crushing and screening machine |
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| CN201921631305.7U CN210787715U (en) | 2019-09-28 | 2019-09-28 | Crushing and screening machine performance monitoring system based on wireless transmission and crushing and screening machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116489184A (en) * | 2023-03-27 | 2023-07-25 | 曲靖阳光新能源股份有限公司 | Silicon material crushing screening machine monitoring system based on wireless transmission |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116489184A (en) * | 2023-03-27 | 2023-07-25 | 曲靖阳光新能源股份有限公司 | Silicon material crushing screening machine monitoring system based on wireless transmission |
| CN116489184B (en) * | 2023-03-27 | 2024-02-27 | 曲靖阳光新能源股份有限公司 | Silicon material crushing screening machine monitoring system based on wireless transmission |
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