CN217484754U - Intelligent monitoring integrated system for vibrating screen - Google Patents
Intelligent monitoring integrated system for vibrating screen Download PDFInfo
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- CN217484754U CN217484754U CN202221077244.6U CN202221077244U CN217484754U CN 217484754 U CN217484754 U CN 217484754U CN 202221077244 U CN202221077244 U CN 202221077244U CN 217484754 U CN217484754 U CN 217484754U
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Abstract
The utility model discloses an intelligent monitoring integrated system of a vibrating screen, which comprises an equipment detection part, an intelligent control integrated part and a screening machine intelligent monitoring system part; the intelligent control integrated part comprises a data acquisition module, a data analysis module, an expansion storage module, a PLC control module, a communication module I and a relay, wherein the data acquisition module is in signal connection with a vibration sensor, a temperature sensor, a rotating speed sensor and a current transformer, the data acquisition module is in communication connection with the data analysis module, the data analysis module is connected with the expansion storage module and the PLC control module, the PLC control module is connected with the relay, and the relay is connected with a device motor; the data analysis module is communicated with the intelligent vibrating screen monitoring system through the communication module I, the intelligent vibrating screen monitoring system is connected with the display module and the communication module II, and the communication module II is connected with the communication interface. The utility model discloses possess the high integration, the installation of very being convenient for is gathered and data sharing.
Description
Technical Field
The utility model relates to a monitoring control device integrated field relates to the edge computing field, concretely relates to intelligent control integrated system of shale shaker.
Background
The vibrating screen is indispensable material grading equipment in industries such as metallurgy, coal, mine and the like, and the working principle of the vibrating screen is that the vibrating screen box vibrates by utilizing exciting force so as to screen materials on the screen. For a traditional machine, the vibration of equipment is often a sign of the failure of the equipment, and the vibration of a vibrating screen as a vibrating equipment is needed to complete the screening of materials, so the failure frequency of the vibrating screen is often higher than that of a traditional power machine product.
The vibrating screen is used as basic equipment commonly used for mine screening operation, the equipment itself is not the most important equipment for an end user, but the equipment is often arranged at a key part of a production line, and if the vibrating screen frequently breaks down, continuous difficulty and interference are brought to the production operation of the user. Even the whole production system is shut down in a linkage manner, and great production loss is brought to users. Most shale shakers use operating mode comparatively abominable, overhaul and maintain inconveniently, and the user can't learn the in service behavior of shale shaker basically.
In order to monitor the running state data of the vibrating screen, an intelligent online monitoring system of the vibrating screen needs to be built, and the real-time vibration, temperature, rotating speed and other data of the vibrating screen are monitored, collected and analyzed. The existing vibrating screen monitoring system focuses on the collection and display of front end data, collects the front end data of equipment, and displays the data in a central control room. For monitoring the basic state of the vibrating screen equipment, further analysis, calculation and application development of collected data are required, and data analysis software needs to be installed on a central control display platform to store, calculate and analyze the data. For the user, data application development for the shaker may be completed by this step, but is insufficient for the equipment manufacturer. For manufacturers of the vibrating screen equipment, the data in the use process of the vibrating screen is significant, the application state of the vibrating screen equipment can be represented, the work such as after-sale service is facilitated, and the design of the equipment can be optimized and upgraded according to the actual use data of the equipment.
The user can not initiatively waste time and energy and gather equipment data for the equipment manufacturer in the process of using the equipment, and even some users with severe production environment do not have the capacity of gathering the equipment data. Mine production lines are mostly located in remote areas, network signals are poor, remote communication is difficult, once a user cannot solve the problem through a vibrating screen, equipment manufacturers are difficult to effectively establish communication with the user, a dispatcher needs time when going on business and maintains, production line production stopping time caused by equipment faults is longer, the user is caused to have greater production loss, and meanwhile the user loses trust of the equipment brand.
Therefore, the existing vibrating screen data acquisition system has the following problems: the installation of the vibrating screen data acquisition system is too complicated, wiring scheme installation hardware needs to be considered on site, the industrial personal computer is configured differently according to a user central control room, the operation working conditions can be different, and the problems of blocking or incompatibility can occur. When the vibrating screen breaks down, the running condition of the equipment cannot be fed back to an equipment manufacturer in time in a production area with a poor network, so that the best solution cannot be obtained in time. The existing vibrating screen data acquisition system is too single in function, only equipment data can be fed back, and further control and data analysis cannot be carried out.
SUMMERY OF THE UTILITY MODEL
The existing vibrating screen data acquisition system needs to combine with site working conditions to formulate a hardware installation method and a wiring scheme in the installation process, and data can only be accessed to a central control room to display data, wherein only the data display function is provided, and the control function and the data analysis processing function are omitted. The need for control functions and data analysis processing functions requires additional implementation schemes, which are immature, cumbersome, and require additional time and effort. The utility model discloses a problem that the installation wiring is numerous and diverse, the network communication is difficult, system function singleness is impracticable in order to solve current shale shaker data acquisition system in the user use provides an intelligent control integrated system of shale shaker.
The utility model provides a technical scheme that its technical problem adopted is: the intelligent monitoring integrated system of the vibrating screen comprises an equipment detection part, an intelligent control integrated part and a screening machine intelligent monitoring system part;
the equipment detection part comprises a vibration sensor, a temperature sensor, a rotating speed sensor and a current transformer;
the intelligent control integrated part comprises a data acquisition module, a data analysis module, an expansion storage module, a PLC control module, a communication module I and a relay, wherein the data acquisition module is in signal connection with a vibration sensor, a temperature sensor, a rotating speed sensor and a current transformer, the data acquisition module is in communication connection with the data analysis module, the data analysis module is connected with the expansion storage module and the PLC control module, the PLC control module is connected with the relay, and the relay is connected with a device motor;
the intelligent monitoring system part of the vibrating screen comprises an intelligent monitoring system of the vibrating screen, a display module, a communication module II and a communication interface, wherein a data analysis module is communicated with the intelligent monitoring system of the vibrating screen through the communication module I, the intelligent monitoring system of the vibrating screen is connected with the display module and the communication module II, and the communication module II is connected with the communication interface.
Particularly, the intelligent control integrated part and the intelligent vibrating screen monitoring system part are arranged in an integrated box, the integrated box is arranged near the vibrating screen, and the data acquisition module is connected with each sensor of the equipment detection part through a wiring port.
Particularly, the intelligent monitoring system of the vibrating screen is connected with the field central control DCS and the cloud server through the communication module II and the communication interface, and the cloud server is connected with portable mobile equipment such as a mobile phone or a tablet computer.
Particularly, a vibration sensor and a temperature sensor are arranged at corresponding mounting points on a screen frame of the vibrating screen and a vibration exciter of the vibrating screen, and a rotating speed sensor is arranged at the accessory of a transmission shaft of the vibration exciter of the vibrating screen.
In particular, a current transformer is installed at the device motor terminal.
Particularly, two vibration sensors are respectively installed on two side plates of the screen frame of the vibrating screen, and the installation position is the connection position of the side plates and the supporting seat.
Particularly, a vibration sensor and a temperature sensor are arranged at the joint of each vibration exciter of the vibrating screen and a side plate of a screen frame of the vibrating screen.
The beneficial effects of the utility model are that: the installation of being convenient for only need arrange the collection box near equipment and just can gather the equipment information that equipment sensor detected. The multifunctional intelligent monitoring system has complete functions, not only has the function of monitoring equipment information, but also can analyze and calculate the acquired data, and can automatically control equipment through a PLC. According to the data storage and transmission scheme, the data information of the equipment can be transmitted to the equipment manufacturing side cloud platform through the 4G network, and the equipment information can be checked at any time through the mobile equipment network. Under the condition that no network exists or the network is poor, the operation data of the equipment can be temporarily stored locally and copied by means of a USB flash disk and the like. The compatibility is strong, and screening machine intelligent monitoring system part supports multiple communication protocol, can the direct access in the central control DCS in user's scene, realizes centralized management.
Drawings
FIG. 1 is a schematic diagram of a vibrating screen intelligent monitoring integrated system field device installation;
FIG. 2 is a schematic diagram of a specific integrated module of the intelligent monitoring integrated system for the vibrating screen;
description of reference numerals:
1-a vibration sensor; 2-a temperature sensor; 3-a rotation speed sensor; 4-a current transformer;
5-a device motor; 6-a data acquisition module; 7-a data analysis module; 8-an extended storage module;
9-a PLC control module; 10-a relay; 11-a communication module I; 12-intelligent monitoring system of screening machine;
13-communication module II; 14-a communication interface; 15-a display module; 16-a vibration exciter of a vibrating screen;
17-a cloud server; 18-a portable mobile device; 19-field central control of DCS;
20-vibrating screen frame.
Detailed Description
For the convenience of understanding, the implementation manner of the present invention is further explained in detail below with reference to the attached drawings.
Referring to fig. 1 and 2, the intelligent monitoring integrated system for the vibrating screen comprises an equipment detection part, an intelligent control integrated part and an intelligent monitoring system part for the vibrating screen.
The equipment detection part comprises a vibration sensor 1, a temperature sensor 2, a rotating speed sensor 3 and a current transformer 4.
The intelligent control integrated part comprises a data acquisition module 6, a data analysis module 7, an expansion storage module 8, a PLC control module 9, a communication module I11 and a relay 10, wherein the data acquisition module 6 is in signal connection with the vibration sensor 1, the temperature sensor 2, the rotating speed sensor 3 and the current transformer 4, the data acquisition module 6 is in communication connection with the data analysis module 7, the data analysis module 7 is connected with the expansion storage module 8 and the PLC control module 9, the PLC control module 9 is connected with the relay 10, and the relay 10 is connected with the equipment motor 5;
the intelligent vibrating screen monitoring system comprises a vibrating screen intelligent monitoring system 12, a display module 15, a communication module II 13 and a communication interface 14, a data analysis module 7 is communicated with the vibrating screen intelligent monitoring system 12 through a communication module I11, the vibrating screen intelligent monitoring system 12 is connected with the display module 15 and the communication module II 13, and the communication module II 13 is connected with the communication interface 14.
The intelligent control integrated part and the intelligent monitoring system part of the vibrating screen are arranged in an integrated box, the integrated box is arranged near the vibrating screen, and the data acquisition module 6 is connected with each sensor of the equipment detection part through a wiring port.
The intelligent monitoring system 12 of the vibrating screen is connected with the site central control DCS19 and the cloud server 17 through the communication module II 13 and the communication interface 14, and the cloud server 17 is connected with the portable mobile device 18 such as a mobile phone or a tablet computer.
As shown in fig. 1, a vibration sensor 1 and a temperature sensor 2 are mounted at corresponding mounting positions on a vibrating screen frame 20 and a vibrating screen exciter 16, and a rotation speed sensor 3 is mounted near a transmission shaft of the vibrating screen exciter 16. And a current transformer 4 is arranged at a terminal of the equipment motor 5.
Particularly, two vibration sensors 1 are respectively installed on two side plates of a vibrating screen frame 20, and the installation positions are the joints of the side plates and a supporting seat; a vibration sensor 1 and a temperature sensor 2 are arranged at the joint of each vibration exciter 16 of the vibrating screen and the side plate of the vibrating screen frame 20.
As shown in fig. 2, the data acquisition module 6 acquires real-time data such as vibration, temperature, rotation speed of the transmission shaft, and motor current detected by the vibration sensor 1, the temperature sensor 2, the rotation speed sensor 3, and the current transformer 4. The data acquisition module 6 integrates a signal conditioning function, and monitoring data acquired by the sensor is transmitted into the data analysis module 7 after being subjected to simple filtering and rectification. The data analysis module 7 analyzes and processes the received sensor signals at the front end, the analyzed and processed data can be temporarily stored in the extended storage module 8, meanwhile, the monitored data can be transmitted to the PLC control module 9, and the PLC control module 9 controls the equipment motor 5 through the relay 10 according to the monitored data and the output control instruction. The monitoring data processed by the data analysis module 7 and the original historical data can also be transmitted to the intelligent vibrating screen monitoring system 12 through the corresponding communication module I11, the monitoring data is displayed through the display module 15, and the communication interface 14 expanded by the communication module II 13 is accessed to other monitoring equipment such as a field central control DCS19 and the like. The direct access on-site central control DCS19 is used for carrying out centralized management control on the equipment by a user, and meanwhile, the analyzed and processed data are also transmitted to the cloud server 17 of the equipment manufacturer in a 4G network mode. The implementation operation data of the equipment can be sent to the portable mobile equipment 18 such as a mobile phone or a tablet through the cloud server 17, the operation data of the vibrating screen can be checked in real time through the portable mobile equipment 18 such as the mobile phone or the tablet, and the equipment can be monitored in real time by both equipment users and manufacturers.
During the operation of the vibrating screen, the temperature sensor 2 and the vibration sensor 1 which are arranged on the vibrating screen vibration exciter 16 acquire the temperature parameter and the vibration parameter of the vibrating screen vibration exciter 16, the plurality of vibration sensors 1 which are arranged on the vibrating screen frame 20 acquire the vibration information of the screen frame, the rotating speed sensor 4 which is arranged on the equipment motor 5 detects the rotating speed of the motor, and meanwhile, the implementation current information of the motor is acquired. The collected data are transmitted to a data analysis module for analysis and calculation, the collected original data are analyzed and processed in the edge calculation mode, and the processed data are displayed by the intelligent vibrating screen monitoring system 12 and are accessed to the PLC control module 9 to serve as a control basis. Such as: the temperature sensor 1 arranged on the vibration exciter 16 measures the bearing temperature of the vibration exciter 16, and when the bearing temperature of the vibration exciter reaches a dangerous value, the PLC control module 9 controls the equipment to stop through the relay 10.
Claims (8)
1. Intelligent control integrated system of shale shaker, including equipment testing section, intelligent control integrated part, screening machine intelligent monitoring system part, its characterized in that:
the equipment detection part comprises a vibration sensor (1), a temperature sensor (2), a rotating speed sensor (3) and a current transformer (4);
the intelligent control integrated part comprises a data acquisition module (6), a data analysis module (7), an expansion storage module (8), a PLC control module (9), a communication module I (11) and a relay (10), wherein the data acquisition module (6) is in signal connection with a vibration sensor (1), a temperature sensor (2), a rotating speed sensor (3) and a current transformer (4), the data acquisition module (6) is in communication connection with the data analysis module (7), the data analysis module (7) is connected with the expansion storage module (8) and the PLC control module (9), the PLC control module (9) is connected with the relay (10), and the relay (10) is connected with an equipment motor (5);
the intelligent vibrating screen monitoring system comprises a vibrating screen intelligent monitoring system (12), a display module (15), a communication module II (13) and a communication interface (14), a data analysis module (7) is communicated with the vibrating screen intelligent monitoring system (12) through a communication module I (11), the vibrating screen intelligent monitoring system (12) is connected with the display module (15) and the communication module II (13), and the communication interface (14) is connected with the communication module II (13).
2. The intelligent monitoring integrated system for the vibrating screen according to claim 1, wherein the intelligent control integrated part and the intelligent monitoring system part for the vibrating screen are installed in an integrated box, the integrated box is arranged near the vibrating screen, and the data acquisition module (6) is connected with each sensor of the equipment detection part through a wiring port.
3. The intelligent monitoring integrated system for the vibrating screen, as recited in claim 1, is characterized in that the intelligent monitoring system (12) for the vibrating screen is connected with the site central control DCS (19) and the cloud server (17) through the communication module II (13) and the communication interface (14), and the cloud server (17) is connected with the portable mobile device (18).
4. The intelligent monitoring integrated system for the vibrating screen is characterized in that the vibration sensor (1) and the temperature sensor (2) are installed at corresponding installation points on a vibrating screen frame (20) and a vibrating screen exciter (16).
5. The intelligent monitoring integrated system for the vibrating screen is characterized in that a rotating speed sensor (3) is mounted near a transmission shaft of a vibrating screen exciter (16).
6. The intelligent monitoring integrated system for the vibrating screen is characterized in that a current transformer (4) is installed at a terminal of an equipment motor (5).
7. The intelligent monitoring integrated system for the vibrating screen according to claim 1, wherein two vibrating sensors (1) are respectively mounted on two side plates of a screen frame (20) of the vibrating screen at the connecting positions of the side plates and the supporting seat.
8. The intelligent monitoring integrated system for the vibrating screen is characterized in that a vibration sensor (1) and a temperature sensor (2) are arranged at the joint of each vibrating screen exciter (16) and the side plate of the vibrating screen frame (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221077244.6U CN217484754U (en) | 2022-05-07 | 2022-05-07 | Intelligent monitoring integrated system for vibrating screen |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221077244.6U CN217484754U (en) | 2022-05-07 | 2022-05-07 | Intelligent monitoring integrated system for vibrating screen |
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| CN217484754U true CN217484754U (en) | 2022-09-23 |
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| CN202221077244.6U Active CN217484754U (en) | 2022-05-07 | 2022-05-07 | Intelligent monitoring integrated system for vibrating screen |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117816530A (en) * | 2024-03-04 | 2024-04-05 | 太仓瑞鼎精密机械科技有限公司 | Vibrating screen control device for metal cutting tool recovery screening |
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2022
- 2022-05-07 CN CN202221077244.6U patent/CN217484754U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117816530A (en) * | 2024-03-04 | 2024-04-05 | 太仓瑞鼎精密机械科技有限公司 | Vibrating screen control device for metal cutting tool recovery screening |
| CN117816530B (en) * | 2024-03-04 | 2024-05-14 | 太仓瑞鼎精密机械科技有限公司 | Vibrating screen control device for metal cutting tool recovery screening |
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