CN214200192U

CN214200192U - Intelligent detection system of stirrer

Info

Publication number: CN214200192U
Application number: CN202022869969.6U
Authority: CN
Inventors: 李千峰; 张秉权; 金鑫
Original assignee: Qingdao Puneng Electrical Co ltd
Current assignee: Qingdao Puneng Electrical Co ltd
Priority date: 2020-12-02
Filing date: 2020-12-02
Publication date: 2021-09-14
Anticipated expiration: 2030-12-02

Abstract

The utility model discloses an intelligent detection system of a stirrer, which comprises a stirrer, an intelligent control box, a temperature signal acquisition unit, a vibration signal acquisition unit, a man-machine control unit and a remote control end; the temperature signal acquisition unit and the vibration signal acquisition unit are arranged on the stirrer and are electrically connected to the human-computer control unit and the remote control end; the intelligent control box is arranged on the man-machine control unit. By utilizing the 5G technology, the acquired data can be displayed on the APP end of the mobile phone, the equipment fault can be predicted in advance, the production period can be arranged in advance, and the economic loss is reduced; has good application prospect.

Description

Intelligent detection system of stirrer

Technical Field

The utility model relates to a stirring apparatus, specifically a mixer intellectual detection system.

Background

With the development trend of intellectualization and the application of 5G technology, the rapid development of the building industry, the requirement on the mixer is higher and higher, and in order to reduce the labor cost, the monitoring of the use state of the equipment and the advance prediction of the fault, the monitoring mode and the monitoring method of the mixer need to be innovated.

For the faults of the traditional stirring machine, equipment is damaged and then maintained, and the mode often cannot predict the faults of the equipment, so that the production is influenced.

Based on the problems, the intelligent monitoring system control and the method for the stirrer are specially used for solving the problems, the equipment faults can be predicted in advance, the production period can be arranged in advance, and the economic loss is reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a mixer intellectual detection system to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

an intelligent detection system of a stirrer comprises the stirrer, an intelligent control box, a temperature signal acquisition unit, a vibration signal acquisition unit, a man-machine control unit and a remote control end; the temperature signal acquisition unit and the vibration signal acquisition unit are arranged on the stirrer and are electrically connected to the human-computer control unit and the remote control end; the intelligent control box is arranged on the man-machine control unit.

As a further aspect of the present invention: the stirrer is mainly used as an implementation component of an intelligent monitoring system.

As a further aspect of the present invention: the intelligent control box is mainly used for monitoring the running state of the stirring equipment.

As a further aspect of the present invention: the temperature signal acquisition unit is mainly used for acquiring temperature signals of main components of the stirring equipment and transmitting the acquired temperature signals to the intelligent control box.

As a further aspect of the present invention: the vibration signal acquisition unit is mainly used for acquiring vibration signals of main components of the stirring equipment and transmitting the acquired vibration signals to the intelligent control box.

As a further aspect of the present invention: the temperature signal acquisition unit and the vibration signal acquisition unit are provided with filtering units, interference signals are removed through filtering of the acquired temperature signals and the acquired vibration signals, and stable signals are transmitted to the intelligent control box.

As a further aspect of the present invention: the man-machine control unit is mainly used for setting the operation parameters of the whole intelligent monitoring system and indicating the operation states of all the components.

As a further aspect of the present invention: carry out remote monitoring to the data of intelligent monitoring system collection, utilize 5G technique, and can show the cell-phone APP end to the data of gathering.

Compared with the prior art, the beneficial effects of the utility model are that:

the device can remotely monitor the data acquired by the intelligent monitoring system, utilize 5G technology, display the acquired data to the APP end of the mobile phone, predict the equipment failure in advance, arrange the production period in advance and reduce economic loss; has good application prospect.

Drawings

Fig. 1 is a schematic structural diagram of an intelligent detection system of a blender.

Fig. 2 is a schematic structural diagram of a filter circuit of a temperature signal acquisition unit in an intelligent detection system of a stirring machine.

Fig. 3 is a schematic structural diagram of a filter circuit of a medium temperature frequency number acquisition unit in an intelligent detection system of a stirring machine.

Fig. 4 is a schematic structural diagram of a functional block diagram of an intelligent detection system of a blender.

In the figure: 1-a stirrer, 2-an intelligent control box, 3-a temperature signal acquisition unit, 4-a vibration signal acquisition unit, 5-a man-machine control unit and 6-a remote control end.

Detailed Description

In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

In addition, an element of the present invention may be said to be "secured to" or "disposed on" another element, either directly on the other element or with intervening elements present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Example one

Referring to fig. 1-4, an intelligent detection system for a mixer comprises a mixer 1, an intelligent control box 2, a temperature signal acquisition unit 3, a vibration signal acquisition unit 4, a man-machine control unit 5 and a remote control terminal 6; the temperature signal acquisition unit 3 and the vibration signal acquisition unit 4 are arranged on the stirrer 1, and the temperature signal acquisition unit 3 and the vibration signal acquisition unit 4 are electrically connected to the man-machine control unit 5 and the remote control end 6; thereby realizing timely signal feedback; the intelligent control box (2) is arranged on the man-machine control unit (5).

Wherein, this device is in the use, utilize temperature

signal acquisition unit

3 and 4 temperature and the vibration frequency who detects 1 essential element of mixer of vibrations signal acquisition unit, carry out filtering process to the signal through filter circuit, send signal transfer to intelligent control box at last, man-machine control device is used for control parameter setting, when starting monitoring mode, the automatic signal to receiving of intelligent control box carries out real-time processing, thereby corresponding warning and processing are made, can be to equipment trouble foresee in advance like this, can arrange production period in advance, reduce economic loss, utilize the 5G technique can be to the data display of gathering to cell-phone APP end, more convenient monitors equipment.

Example two

When the device is used, the temperature signal acquired by the system is subjected to zero point adjustment and nonlinear correction, and the signal is amplified by the amplifying circuit and transmitted to the control system; meanwhile, setting a vibration frequency signal acquired by the system, and transmitting the set signal to a control system; further improving the actual transmission effect of the signal.

The utility model discloses a theory of operation is: utilize temperature signal acquisition unit 3 and vibration signal acquisition unit 4 to detect the temperature and the vibration frequency of 1 essential element of mixer, carry out filtering process to the signal through filter circuit, at last give intelligent control box with signal transmission, man-machine control device is used for control parameter to set for, when starting the supervisory mode, the automatic real-time processing of signal to receiving of intelligent control box, thereby make corresponding warning and processing, can be to equipment trouble foresee in advance like this, can arrange production period in advance, reduce economic loss, utilize the 5G technique can be to the data display of gathering to cell-phone APP end, more convenient monitors equipment.

The foregoing is illustrative of the preferred embodiments of the present invention only, and is not to be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof is allowed to be changed. However, all changes which come within the scope of the independent claims of the invention are to be embraced therein.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Claims

1. An intelligent detection system of a stirrer is characterized by comprising a stirrer (1), an intelligent control box (2), a temperature signal acquisition unit (3), a vibration signal acquisition unit (4), a man-machine control unit (5) and a remote control end (6); the temperature signal acquisition unit (3) and the vibration signal acquisition unit (4) are arranged on the stirrer (1), and the temperature signal acquisition unit (3) and the vibration signal acquisition unit (4) are electrically connected to the man-machine control unit (5) and the remote control end (6); the intelligent control box (2) is arranged on the man-machine control unit (5).

2. A blender intelligent detection system as claimed in claim 1, characterised in that the blender (1) acts as an implementation component of an intelligent monitoring system.

3. A mixer intelligent detection system according to claim 1, wherein the intelligent control box (2) is used for monitoring the operating state of the mixing equipment.

4. A mixer intelligent detection system according to claim 1, wherein the temperature signal acquisition unit (3) is used for acquiring the temperature signal of the mixing equipment component and transmitting the acquired temperature signal to the intelligent control box (2).

5. A mixer intelligent detection system according to claim 1, wherein the vibration signal acquisition unit (4) is used for acquiring vibration signals of the mixing equipment components and transmitting the acquired vibration signals to the intelligent control box (2).

6. A mixer intelligent detection system as claimed in claim 1, wherein filtering units are arranged on the temperature signal acquisition unit (3) and the vibration signal acquisition unit (4) to transmit stable signals to the intelligent control box (2).

7. A mixer intelligent detection system according to any one of claims 1 to 6, wherein the human-machine control unit (5) is used for setting the operation parameters of the whole intelligent monitoring system and indicating the operation state of all components.

8. The intelligent mixer detection system of claim 1, wherein the data collected by the intelligent monitoring system is remotely monitored, and the collected data can be displayed to the mobile phone APP terminal by using 5G technology.