CN210763088U - An automatic tiler - Google Patents

An automatic tiler Download PDF

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Publication number
CN210763088U
CN210763088U CN201921849361.8U CN201921849361U CN210763088U CN 210763088 U CN210763088 U CN 210763088U CN 201921849361 U CN201921849361 U CN 201921849361U CN 210763088 U CN210763088 U CN 210763088U
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tile
main body
laying
box
tile paving
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CN201921849361.8U
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邢进
盖晓慧
付琳
曹建猛
赵华文
陈宇晗
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Binzhou University
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Binzhou University
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Abstract

本实用新型公开了一种自动铺瓦机,包括机架主体,所述机架主体两端分别安装角度调节机构,机架主体一边设置置瓦盒,一边设置搬运机构,所述搬运机构包括两组支架,一组为固定支架,一组为可升降支架,两组支架上设置搬运杆,所述搬运杆上设置机械手,所述机架主体通过丝杆连接铺瓦机构,铺瓦机构与机架主体之间为可旋转连接;所述铺瓦机构包括铺瓦盒,所述铺瓦盒设置可活动的底板和后挡板。本申请利用人工仿生设计,本设备将搬瓦,运瓦,排瓦三个过程结合在一起,由原来繁重复杂的人工铺瓦提升为机器完成,实现机械化;无论是成本还是对劳动力资源的节约都完胜传统铺瓦技术;同时,极大降低了环境对铺瓦工作的影响,间接降低了工程造价。

Figure 201921849361

The utility model discloses an automatic tile-laying machine, which comprises a frame body, two ends of the frame body are respectively provided with angle adjustment mechanisms, one side of the frame body is provided with a tile box, and the other side is provided with a transport mechanism, the transport mechanism comprises two Group brackets, one group is a fixed bracket, one group is a liftable bracket, a handling rod is set on the two sets of supports, a manipulator is set on the handling rod, the frame body is connected to the tile-laying mechanism through a screw rod, and the tile-laying mechanism is connected with the machine. The frame bodies are rotatably connected; the tile-laying mechanism includes a tile-laying box, and the tile-laying box is provided with a movable bottom plate and a rear baffle. The application uses artificial bionic design. This equipment combines the three processes of tile moving, tile transportation and tile rowing, and the original heavy and complicated manual tile paving is upgraded to a machine to achieve mechanization; whether it is cost or labor resource saving Both completely outperform the traditional tiling technology; at the same time, it greatly reduces the impact of the environment on the tiling work, and indirectly reduces the project cost.

Figure 201921849361

Description

一种自动铺瓦机An automatic tiler

技术领域technical field

本实用新型涉及建筑装备技术领域,尤其涉及一种自动铺瓦设备。The utility model relates to the technical field of construction equipment, in particular to an automatic tile-laying device.

背景技术Background technique

目前,农村和城镇在建筑施工时主要为传统铺瓦施工的方式,人工铺瓦弊端突出,铺瓦环境较为恶劣,一般是在初建的房屋上进行铺设,存在严重安全隐患,另外,铺瓦时需两到三人配合,劳动强度高,效率低下,人工铺瓦过程中暴露诸多问题,例如劳动效率低下,工程质量参差不齐,整体下来耗费大量的人力、物力和财力。建筑行业人均创利呈现下降趋势,农民工收入逐年增长,但是劳动力成本逐年提升。At present, the traditional method of tiling construction is mainly used in rural and urban construction. The disadvantages of manual tiling are prominent, and the tiling environment is relatively harsh. Generally, it is laid on the newly built houses, which has serious potential safety hazards. It takes two to three people to cooperate, which is labor-intensive and low-efficiency. Many problems are exposed in the process of manual tiling, such as low labor efficiency and uneven project quality, which consumes a lot of manpower, material and financial resources. The per capita profit of the construction industry has shown a downward trend, and the income of migrant workers has increased year by year, but labor costs have increased year by year.

随着我国人民生活水平的不断提高,工业化程度会越来越高,逐渐推动建筑产业的自动化。其中,使用小型简单易操作的机器代替人工劳动,是现阶段建筑行业的发展方向之一。针对目前房屋建造铺瓦过程耗时长、劳动力投入大的问题,设计一款小型自动铺瓦机。With the continuous improvement of people's living standards in our country, the degree of industrialization will become higher and higher, and the automation of the construction industry will gradually be promoted. Among them, the use of small and easy-to-operate machines to replace manual labor is one of the development directions of the construction industry at this stage. Aiming at the problem of long time-consuming and large labor input in the current house construction and tiling process, a small automatic tile tiling machine is designed.

实用新型内容Utility model content

为了克服以上技术缺陷,本实用新型提供一种自动铺瓦机。In order to overcome the above technical defects, the utility model provides an automatic tiler.

本实用新型采用的技术方案如下:一种自动铺瓦机,包括机架主体,所述机架主体两端分别安装角度调节机构,机架主体一边设置置瓦盒,一边设置搬运机构,所述搬运机构包括两组支架,一组为固定支架,一组为可升降支架,两组支架上设置搬运杆,所述搬运杆上设置机械手,所述机架主体通过丝杆连接铺瓦机构,铺瓦机构与机架主体之间为可旋转连接;所述铺瓦机构包括铺瓦盒,所述铺瓦盒设置可活动的底板和后挡板;The technical scheme adopted by the utility model is as follows: an automatic tile-laying machine, comprising a frame body, two ends of the frame body are respectively provided with angle adjustment mechanisms, and the frame body is provided with a tile-setting box on one side and a transport mechanism on the other side. The transport mechanism includes two sets of brackets, one is a fixed bracket, the other is a liftable bracket, a transport rod is set on the two sets of brackets, a manipulator is set on the transport rod, the frame body is connected to the tile-laying mechanism through a screw rod, and the paving The tile mechanism and the frame main body are rotatably connected; the tile tiling mechanism includes a tile tile box, and the tile tile box is provided with a movable bottom plate and a rear baffle;

本实用新型所带来的技术效果是:The technical effect brought by the utility model is:

(1)整个主体结构设计为对称结构,从而可以大大提高在铺瓦过程中的工作效率和灵活程度,使得机器运转更加方便,操作更加简便;(1) The entire main structure is designed as a symmetrical structure, which can greatly improve the work efficiency and flexibility in the process of tiling, making the machine more convenient to operate and easier to operate;

(2)以三角主体支架为基础进行调节,使八个轮子同时着地,从而保证轮子的均匀受力,增加了机器的稳固性,操作更灵活;同时由于这一结构的存在,使本机器在各种屋顶铺瓦成为了可能。(2) Adjust on the basis of the triangular main body bracket, so that the eight wheels touch the ground at the same time, so as to ensure the uniform force of the wheels, increase the stability of the machine, and make the operation more flexible; at the same time, due to the existence of this structure, the machine can be Various roof tilings became possible.

(3)利用人工仿生设计,本设备将搬瓦,运瓦,排瓦三个过程结合在一起,由原来繁重复杂的人工铺瓦提升为机器完成,实现机械化;无论是成本还是对劳动力资源的节约都完胜传统铺瓦技术;同时,极大降低了环境对铺瓦工作的影响,间接降低了工程造价,且机械全程操作效率与质量均优于人工手动操作,实用、安全、高效更易于推行。(3) Using artificial bionic design, this equipment combines the three processes of tile moving, tile transportation and tile rowing, and upgrades the original heavy and complicated manual tile paving to machine completion, realizing mechanization; whether it is cost or labor resources The savings are better than the traditional tile-laying technology; at the same time, the impact of the environment on the tile-laying work is greatly reduced, and the project cost is indirectly reduced, and the overall operation efficiency and quality of the machinery are better than manual manual operation, practical, safe, efficient and easier to implement .

(4)该设备具备造价低,工作效率高,工程质量好,安全系数高等优点,无论在城镇及农村,都展现出广阔的应用前景。随着农村劳动力外流,小型机械产品开始在农村普及。(4) The equipment has the advantages of low cost, high work efficiency, good engineering quality, and high safety factor. It shows broad application prospects in urban and rural areas. With the outflow of rural labor, small mechanical products began to popularize in rural areas.

附图说明Description of drawings

如图1所示为本实用新型整体结构图;As shown in Figure 1, it is the overall structure diagram of the utility model;

如图2所示为本实用新型铺瓦机构结构图;As shown in Figure 2, it is a structural diagram of the tile-laying mechanism of the present utility model;

如图3所示为本实用新型搬运机构部分结构图;As shown in Figure 3, it is a partial structure diagram of the carrying mechanism of the present utility model;

图中,1、机架主体,2、置瓦盒,3、机械手,4、可升降支架,5、固定支架,6、铺瓦盒,7、搬运杆,8、底板,9、后挡板,10、电机,11、齿轮,12、转轴,13、丝杆,14、丝杆电机。In the figure, 1. Rack main body, 2. Tile box, 3. Robot arm, 4. Liftable bracket, 5. Fixed bracket, 6. Tile box, 7. Carrying rod, 8. Bottom plate, 9. Rear baffle , 10, motor, 11, gear, 12, shaft, 13, screw, 14, screw motor.

具体实施方式Detailed ways

下面结合附图以及具体实施方式对本技术方案进行详细说明The technical solution will be described in detail below with reference to the accompanying drawings and specific embodiments.

如图所示,一种自动铺瓦机,包括机架主体1,所述机架主体1两端分别安装角度调节机构,机架主体一边设置置瓦盒2,一边设置搬运机构,所述搬运机构包括两组支架,一组为固定支架5,一组为可升降支架4,两组支架上设置搬运7杆,所述搬运杆7上设置机械手3,所述机架主体1通过丝杆13连接铺瓦机构,铺瓦机构与机架主体1之间为可旋转连接;所述铺瓦机构包括铺瓦盒6,所述铺瓦盒6设置可活动的底板8和后挡板9;As shown in the figure, an automatic tile-laying machine includes a frame body 1, and two ends of the frame body 1 are respectively provided with angle adjustment mechanisms. The frame body is provided with a tile box 2 on one side and a transport mechanism on the other side. The mechanism includes two sets of brackets, one is the fixed bracket 5, the other is the liftable bracket 4, the two sets of brackets are provided with a transport 7 rod, the transport rod 7 is set with a manipulator 3, and the frame body 1 passes through the screw rod 13. The tile-laying mechanism is connected, and the tile-laying mechanism and the frame main body 1 are rotatably connected; the tile-laying mechanism includes a tile-laying box 6, and the tile-laying box 6 is provided with a movable bottom plate 8 and a rear baffle 9;

每组角度调节机构包含两个轮子,每组角度调节机构的一边与机架主体1通过转轴12可旋转连接,一边与机架主体1可上下调节安装;Each group of angle adjustment mechanisms includes two wheels, one side of each group of angle adjustment mechanisms is rotatably connected to the frame main body 1 through the rotating shaft 12, and the other side is adjustable up and down with the frame main body 1;

所述搬运杆7与固定支架5是通过丝杆13连接,可以驱动搬运杆左右移动;The carrying rod 7 and the fixed bracket 5 are connected by a screw rod 13, which can drive the carrying rod to move left and right;

所述机械手3通过丝杆13安装在搬运杆7上,可以驱动机械手3在搬运杆方向上移动,将置瓦盒中的瓦片搬运至铺瓦盒中;The manipulator 3 is installed on the conveying rod 7 through the screw rod 13, which can drive the manipulator 3 to move in the direction of the conveying rod, and transport the tiles in the tile box to the tile box;

所述可活动的底板8和后挡板9上均设置齿条,在铺瓦盒上设置与齿条相配合的电机10和齿轮11,驱动底板和后挡板可以移动;The movable bottom plate 8 and the rear baffle 9 are both provided with racks, and the tile box is provided with a motor 10 and a gear 11 matched with the rack, so that the driving bottom plate and the rear baffle can move;

所述的丝杆结构均连接丝杆电机14作为驱动装置;The described screw structure is connected to the screw motor 14 as a driving device;

该实用新型工作过程:The working process of the utility model:

该机器是通过横向运动以及纵向运动来实现铺瓦功能的,首先通过角度调节使八个轮子与屋面接触;首先,丝杆控制机械手3移动,当运动至置瓦盒2处,电机控制机械手张开并下降,机械手收拢抓住瓦片然后上升,丝杆带动机械手将瓦片运送到铺瓦盒上方,搬运功能结束。然后,机械手调整角度将瓦片平放至下端铺瓦盒6中,实现运瓦功能。接下来,铺瓦盒沿丝杆方向移动远离机架主体方向,将瓦片运送至铺瓦处,在电机的作用下,底板抽出,且后挡板抬升一定的高度,在丝杆的带动下,使铺瓦盒沿屋面向机架主体方向运动,瓦片依次落下,顺序排列;铺瓦盒在电机带动下沿丝杆方向向机架主体运动,直至瓦片全部落下,铺瓦盒运动至起始位置,继续新工作周期。The machine realizes the tile-laying function through lateral movement and longitudinal movement. First, the eight wheels are brought into contact with the roof by adjusting the angle. First, the screw controls the movement of the manipulator 3. When it moves to the tile box 2, the motor controls the manipulator to stretch. Open and descend, the manipulator closes and grabs the tile and then rises, the screw drives the manipulator to transport the tile to the top of the tile box, and the handling function ends. Then, the manipulator adjusts the angle to place the tiles flat in the lower tile box 6 to realize the tile transport function. Next, the tile-laying box moves away from the main body of the frame along the direction of the screw, and transports the tiles to the tile-laying place. Under the action of the motor, the bottom plate is pulled out, and the rear baffle is lifted to a certain height. , so that the tile box moves along the direction of the roof facing the main body of the rack, and the tiles fall in turn and are arranged in sequence; the tile box moves to the main body of the rack along the direction of the screw driven by the motor until all the tiles fall, and the tile box moves to Start position and continue with new work cycle.

容易理解,实施例仅仅是本实用新型的一部分,本领域技术人员在没有做出创造性劳动的前提下所获得的其他实施例,以及进行的未脱离本实用新型精神和范围的各种改动和变型,都应当属于本实用新型的保护范围之内。It is easy to understand that the embodiments are only a part of the present invention, and other embodiments obtained by those skilled in the art without creative work, as well as various changes and modifications that do not depart from the spirit and scope of the present invention , should belong to the protection scope of the present invention.

本实用新型未详细描述的技术、形状、构造部分均为公知技术。The technology, shape and structure part that are not described in detail in the present invention are all known technology.

Claims (6)

1. An automatic tile paving machine is characterized by comprising a rack main body, wherein angle adjusting mechanisms are respectively installed at two ends of the rack main body, a tile placing box is arranged at one side of the rack main body, a carrying mechanism is arranged at the other side of the rack main body, the carrying mechanism comprises two groups of supports, one group of supports is a fixed support, the other group of supports is a lifting support, carrying rods are arranged on the two groups of supports, a manipulator is arranged on the carrying rods, the rack main body is connected with a tile paving mechanism through a lead screw, and the tile paving mechanism is rotatably connected with the rack main body; the tile paving mechanism comprises a tile paving box, and the tile paving box is provided with a movable bottom plate and a rear baffle.
2. The automatic tile paving machine according to claim 1, wherein each set of angle adjustment mechanisms comprises two wheels, one side of each set of angle adjustment mechanisms is rotatably connected with the frame main body through a rotating shaft, and the other side of each set of angle adjustment mechanisms is vertically adjustably mounted with the frame main body.
3. The automatic tile paving machine according to claim 1, wherein the carrying rod is connected with the fixed bracket through a screw rod, and the carrying rod can be driven to move left and right.
4. The automated tile paver of claim 1, wherein the robotic arm is mounted to the carriage bar by a lead screw, and is operable to move the robotic arm in the direction of the carriage bar to move tiles in the tile receiving nest into the tile receiving nest.
5. The automatic tile paving machine according to claim 1, wherein the movable bottom plate and the rear baffle are provided with racks, and the tile paving box is provided with a motor and a gear which are matched with the racks to drive the bottom plate and the rear baffle to move.
6. An automatic tile laying machine according to claim 1, wherein said screw structures are each connected to a screw motor as a drive means.
CN201921849361.8U 2019-10-29 2019-10-29 An automatic tiler Expired - Fee Related CN210763088U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110668166A (en) * 2019-10-29 2020-01-10 滨州学院 Automatic tile paving machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110668166A (en) * 2019-10-29 2020-01-10 滨州学院 Automatic tile paving machine

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Granted publication date: 20200616