CN210756754U - Position degree detection machine - Google Patents
Position degree detection machine Download PDFInfo
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- CN210756754U CN210756754U CN201921212529.4U CN201921212529U CN210756754U CN 210756754 U CN210756754 U CN 210756754U CN 201921212529 U CN201921212529 U CN 201921212529U CN 210756754 U CN210756754 U CN 210756754U
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Abstract
The automatic detection device is mainly developed aiming at the detection of the position degree of the part, the whole set of device mainly comprises an automatic detection part, an automatic positioning part, a lifting mechanism and a carrying part, the automatic detection part and the automatic positioning part position and detect the part, the detection is carried out through a sensor and a detection pin connected with the sensor, a slidable mechanical hand mechanism is arranged on the carrying part and is controlled by a PLC (programmable logic controller) and used for grabbing the part and placing the part on a positioning plate of the automatic detection part; the lifting mechanism is used for controlling the up-and-down movement of the automatic positioning part 3 and is used for pressing the part. This practicality can the direct access production water line, makes things convenient for the automatic tool setting of machine tool, and unusual autoalarm of processing has reduced manufacturing cost and intensity of labour, uses manpower sparingly.
Description
Technical Field
The utility model relates to a check out test set field, concretely relates to position degree detects machine.
Background
The current position degree detection is generally a manual or semi-automatic detection mode, by artifical material loading, the manual or semi-automatic formula location measurement of work piece, after the measurement is accomplished, show work piece detection numerical value on the corresponding display terminal, and judge qualified or unqualified, the work piece is taken off to the manual work again, place the work piece in certified products workbin or unqualified goods workbin according to the judged result, operating personnel working strength is big, the measurement beat is slower, very easily cause the erroneous judgement and most often all can take the measuring bench to go on detecting after producing a batch of work piece, if take place production accidents such as collapsing, often can cause the part that has been processed to scrap in batches when waiting to examine and find the problem, waste material and time.
SUMMERY OF THE UTILITY MODEL
The utility model provides a position degree detects machine to thereby often cause the processing part to scrap in batches to greatly increase manufacturing cost's problem when solving among the prior art staff intensity of labour big, measure the beat slower, detection efficiency is low and equipment can't insert the lathe and lead to waiting to examine the discovery problem.
The utility model provides a position degree detects machine, including frame and automated inspection portion, the automated inspection portion is installed on setting up the linear rail on the frame, the automated inspection portion includes detection fixed plate and the cylinder fixed plate through the fixed axle connection, through screw thread installation locating plate on the detection fixed plate, symmetry installation sensor and the locating pin and the detection round pin that run through work aluminum plate and detection fixed plate on the locating plate, locating pin fixed mounting is on detecting the fixed plate, it fixes on setting up on detecting the round pin fixed plate between fixed plate and the cylinder fixed plate and its bottom is connected with the sensor to detect the round pin, the round pin fixed plate is installed on being fixed in the straight line on the cylinder fixed plate and can be removed on the straight line, the cylinder is installed to cylinder fixed plate below, cylinder piston rod and round pin.
Preferably, still include automatic positioning portion, automatic positioning portion is including the riser and the bottom plate of welding into the L type, the riser back is equipped with the spout, is equipped with the hole that runs through the bottom plate and be connected with the sensor on the bottom plate and detects the round pin, and the bottom plate bottom still is equipped with a plurality of locating levers that compress tightly, the locating plate is aimed at to the bottom plate when detecting, compresses tightly the locating lever and compresses tightly the work piece.
Preferably, the sensor is a pen-type displacement sensor for collecting measurement data.
Preferably, a triangular reinforcing rib is further arranged between the vertical plate and the bottom plate.
Preferably, still including installing the elevating system on the frame, elevating system is including the slide rail of cooperation automatic positioning portion spout to and be connected to the lift cylinder at automatic positioning portion riser top.
Preferably, the automatic detection device further comprises a conveying part arranged on the frame, wherein the conveying part is provided with a slidable manipulator, and the manipulator can move to a position right above the positioning plate of the automatic detection part and is used for grabbing the workpiece.
Preferably, an industrial personal computer is further installed inside the frame and used for receiving and calculating sensor data and obtaining a judgment result, and a display screen is arranged outside the frame and used for displaying the judgment result.
Preferably, the automatic detection unit, the automatic positioning unit, the lifting mechanism, and the carrying unit are provided with proximity switches, respectively.
This beneficial effect that practicality was brought: the utility model provides a position degree detects whole equipment of machine mainly contains automated inspection portion, automatic positioning portion and elevating system and transport portion triplex, and each part is the modularized design, but the independent configuration is used. The conveying part is directly butted with the production line, automatic feeding is realized, and the step of manual conveying is omitted; the automatic detection part and the automatic positioning part are linked to position and detect the workpiece, and the automatic detection device has the following advantages: the automatic feeding positioning device has the functions of automatic feeding, positioning and detection, is in modular design, and can be independently selected and configured; (2) the automatic cutter adjusting device can be directly connected to a production line, so that the automatic cutter adjustment of a processing machine tool is facilitated, the automatic alarm of abnormal processing is realized, the production cost and the labor intensity are reduced, and the labor is saved.
Drawings
Fig. 1 is a perspective view of an assembly of the gear part detecting machine according to the embodiment of the present invention.
Fig. 2 is a front view of the assembly of the gear part detecting machine according to the embodiment of the present invention.
Fig. 3 is a side view of the assembly of the gear part inspection machine according to the embodiment of the present invention.
Fig. 4 is a perspective view of the automatic detection unit according to the embodiment of the present invention.
Fig. 5 is a front view of the automatic detection unit according to the embodiment of the present invention.
Fig. 6 is a front view of the automatic positioning portion according to the embodiment of the present invention.
FIG. 7 is a top view of the automatic positioning part according to the embodiment of the present invention
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the following embodiments.
The utility model discloses one set of automated inspection equipment that mainly develops to the part position degree. The whole set of equipment mainly comprises an automatic detection part 2, an automatic positioning part 3, a lifting mechanism 4 and a carrying part 5, wherein the automatic detection part 2 and the automatic positioning part 3 are used for positioning and detecting parts, and the detection is carried out through a sensor and a detection pin connected with the sensor, the sensor arranged on a positioning plate 204 is used for detecting the surface evenness of the parts, the detection pin is used for detecting the position and the aperture of a hole in the parts, and the sensor sends measurement data to an industrial personal computer; the conveying part 5 is provided with a slidable manipulator mechanism which is controlled by a PLC and used for grabbing parts and placing the parts on the positioning plate of the automatic detection part 2; the lifting mechanism 4 is used for controlling the up-and-down movement of the automatic positioning part 3 and is used for pressing the part.
The handling part 5 is mounted on the frame 1 and is provided with a slidable manipulator which can be moved to a position directly above the positioning plate 204 of the automatic detection part 2 for grasping a workpiece. An industrial personal computer is arranged in the frame 1 and used for receiving and calculating sensor data and obtaining a judgment result, and a display screen is arranged outside the frame 1 and used for displaying the judgment result. Proximity switches are provided in the automatic detection unit 2, the automatic positioning unit 3, the lifting mechanism 4, and the conveyance unit 5, respectively. The sensor is a pen type displacement sensor.
As shown in fig. 3 to 5, the automatic detecting part 2 is mounted on a linear rail provided on the frame 1, the automatic detecting part 2 includes a detecting fixing plate 201 and a cylinder fixing plate 202 connected by a fixing shaft 203, a positioning plate 204 is mounted on the detecting fixing plate 201 by a screw, a sensor is symmetrically mounted on the positioning plate 204, and a positioning pin 205 and a detecting pin 206 penetrating the positioning plate 204 and the detecting fixing plate 201, the positioning pin 205 is fixedly mounted on the detecting fixing plate 201, the detecting pin 206 is fixed on a pin fixing plate 207 provided between the detecting fixing plate 201 and the cylinder fixing plate 202 and has a sensor connected to the bottom thereof, the pin fixing plate 207 is mounted on a linear shaft 208 fixed on the cylinder fixing plate 202 and can move on the linear shaft, an air cylinder 209 is mounted below the cylinder fixing plate 202, and a piston rod of the.
The working process of the automatic measuring part is as follows: the manipulator 501 grabs a part and places the part on the positioning plate 204 of the automatic detection part 2, the proximity switch senses the workpiece, the cylinder pushes the detection pin, the sensor and the detection pin detect the workpiece, and the sensor starts to acquire data and send the data to the industrial personal computer; after the detection is finished, the industrial personal computer analyzes the data acquired by the sensor, the analysis result is displayed on the display, and the worker processes the workpiece according to the result displayed by the display.
As shown in fig. 6 to 7, the automatic positioning portion 3 includes a vertical plate 301 and a bottom plate 302 welded into an L shape, the back of the vertical plate 301 is provided with a sliding slot 303, the bottom plate 302 is provided with a hole detection pin 304 penetrating through the bottom plate 302 and connected with a sensor, the bottom of the bottom plate 302 is further provided with a plurality of pressing positioning rods 305, the bottom plate 302 aligns with the positioning plate 204 during detection, and the pressing positioning rods 305 press the workpiece; a triangular reinforcing rib is further arranged between the vertical plate 301 and the bottom plate 302; still including installing elevating system 4 on frame 1, elevating system is including the slide rail of cooperation automatic positioning portion spout 303 to and be connected to the lift cylinder at 3 risers 301 tops of automatic positioning portion.
The working process of the automatic positioning part is as follows: automatic positioning portion 3 uses with 4 cooperations of elevating system, and proximity switch has sensed the work piece, and the cylinder promotes riser 301 and moves down to make and compress tightly the locating lever and compress tightly fixed work piece, detects the round pin and inserts the work piece inspection hole, and after the measurement was accomplished, the cylinder resets, takes away the work piece.
This practical total work process: the conveying part 5 is connected to a production line, a manipulator 501 grabs a part and places the part on the positioning plate 204 of the automatic detection part 2, a proximity switch senses a workpiece, the lifting mechanism 4 drives the automatic positioning part 3 to move downwards to automatically position the workpiece, the automatic detection part 2 automatically detects the workpiece, an industrial personal computer receives a sensor signal and calculates a measurement value, and whether the workpiece is qualified is judged according to the measurement value; and manually taking the workpiece, putting the workpiece into a qualified or unqualified material box according to a judgment result, and manually taking the unqualified workpiece away.
The measurement result of the equipment is connected with an on-site MES system, and managers can call the measurement data at any time through the system to check and monitor the running condition of the equipment. The measurement software is SPC working measurement analysis software based on a Chinese Windows operating system platform and can be used for GR & R, Cg, Cp, Cpk and the like. The industrial detection machine has the functions of parameter input, measurement selection, data acquisition, processing set measurement data management, measurement result analysis and the like, and realizes stable paperless automatic operation.
The measurement result is stored in the industrial personal computer, and the judgment result is displayed on the display, so that the personnel can conveniently look up the result.
The PLC of the equipment is connected with the customer manipulator, so that the manipulator is controlled integrally and data exchange is carried out conveniently. The industrial personal computer can be in butt joint with the MES system on the production site through a network, so that the industrial personal computer can conveniently retrieve and read the measurement data at any time.
The utility model has the advantages of simple and reasonable mechanism, can carry out the detection of gear type part automatically, can realize that gear part's automation detects, reduced manufacturing cost and intensity of labour, use manpower sparingly, also improved production efficiency simultaneously to have an advantage:
① has automatic positioning and detecting function, automatic sorting function, and automatic calibration function, and each function is modularized and independent to each other;
② can be directly connected to the production line, saving the configuration of personnel;
③ can feed back data with the machine tool, which is convenient for the machine tool to adjust cutter automatically and alarm automatically when abnormal machining occurs;
④ can interact with the field production management system (such as MES system) to meet the requirements of the latest industrial production process control system.
The above description is only an example of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present application.
Claims (7)
1. A position degree detector comprises a frame (1) and an automatic detection part (2), wherein the automatic detection part (2) is arranged on a linear track arranged on the frame (1), and is characterized in that the automatic detection part (2) comprises a detection fixing plate (201) and a cylinder fixing plate (202) which are connected through a fixing shaft (203), a positioning plate (204) is arranged on the detection fixing plate (201) through threads, sensors are symmetrically arranged on the positioning plate (204), and a positioning pin (205) and a detection pin (206) which penetrate through a working aluminum plate and the detection fixing plate (201), the positioning pin (205) is fixedly arranged on the detection fixing plate (201), the detection pin (206) is fixed on a pin fixing plate (207) arranged between the detection fixing plate (201) and the cylinder fixing plate (202) and the bottom of the detection pin fixing plate is connected with the sensors, the pin fixing plate (207) is arranged on a linear shaft (208) fixed on the cylinder fixing plate (202) and can move on the, the cylinder (209) is installed to cylinder fixed plate (202) below, and cylinder (209) piston rod and round pin fixed plate (207) fixed connection, automatic checkout portion (2) still are provided with proximity switch.
2. The position degree detector according to claim 1, further comprising an automatic positioning portion (3), wherein the automatic positioning portion (3) comprises a vertical plate (301) and a bottom plate (302) which are welded into an L shape, a sliding groove (303) is formed in the back of the vertical plate (301), a hole detection pin (304) which penetrates through the bottom plate (302) and is connected with a sensor is arranged on the bottom plate (302), a plurality of pressing positioning rods (305) are further arranged at the bottom of the bottom plate (302), the bottom plate (302) is aligned to the positioning plate (204) during detection, the pressing positioning rods (305) press a workpiece, and a proximity switch is further arranged on the automatic positioning portion (3).
3. The position degree detector according to any one of claims 1 to 2, wherein the sensor is a pen-type displacement sensor for collecting measurement data.
4. The position degree detector according to claim 2, wherein a triangular reinforcing rib is further provided between the vertical plate (301) and the bottom plate (302).
5. The position degree detector according to claim 1, further comprising an elevating mechanism (4) mounted on the frame (1), wherein the elevating mechanism comprises a slide rail engaged with the automatic positioning portion slide groove (303) and an elevating cylinder connected to the top end of the vertical plate (301) of the automatic positioning portion (3), and the elevating mechanism (4) is further provided with a proximity switch.
6. The position degree detector according to claim 1, further comprising a carrying section (5) mounted on the frame (1), the carrying section being provided with a slidable robot that is movable to a position just above the positioning plate (204) of the automatic detecting section (2) for grasping the workpiece, the carrying section (5) being further provided with a proximity switch.
7. The position degree detection machine according to claim 1, characterized in that an industrial personal computer is further installed inside the frame (1) and used for receiving and calculating sensor data and obtaining a judgment result, and a display screen is arranged outside the frame (1) and used for displaying the judgment result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921212529.4U CN210756754U (en) | 2019-07-30 | 2019-07-30 | Position degree detection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921212529.4U CN210756754U (en) | 2019-07-30 | 2019-07-30 | Position degree detection machine |
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| CN210756754U true CN210756754U (en) | 2020-06-16 |
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| CN201921212529.4U Active CN210756754U (en) | 2019-07-30 | 2019-07-30 | Position degree detection machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303381A (en) * | 2019-07-30 | 2019-10-08 | 无锡恩梯量仪科技有限公司 | A kind of position degree detection machine |
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- 2019-07-30 CN CN201921212529.4U patent/CN210756754U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303381A (en) * | 2019-07-30 | 2019-10-08 | 无锡恩梯量仪科技有限公司 | A kind of position degree detection machine |
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