CN209829624U - Automobile valve body automatic detection machine - Google Patents
Automobile valve body automatic detection machine Download PDFInfo
- Publication number
- CN209829624U CN209829624U CN201920274637.8U CN201920274637U CN209829624U CN 209829624 U CN209829624 U CN 209829624U CN 201920274637 U CN201920274637 U CN 201920274637U CN 209829624 U CN209829624 U CN 209829624U
- Authority
- CN
- China
- Prior art keywords
- product
- detection
- valve body
- driven
- conveyor belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model discloses an automobile valve body automated inspection machine, which comprises a workbench, install the product conveyer belt on the workstation, install in terminal one side of product conveyer belt and terminal product transfer mechanism and product aversion mechanism, install CCD detection station and laser detection station in product aversion mechanism one side, install at terminal one side of product aversion mechanism and terminal product branch material transfer mechanism and yields exit conveyor and defective products exit conveyor, PLC control mechanism, the touch-sensitive screen of being connected with PLC control mechanism, a plurality of switches button, the detection computer subassembly of being connected with PLC control mechanism communication, a plurality of infrared ray sensor, and the alarm. The utility model discloses can realize automobile valve body's automated inspection, replace current artifical the measuring, improve product shipment quality, improve production efficiency, reduction in production cost, production safety is suitable for the production detection of the many money products of high-precision aluminum alloy die-casting of the same type, and the range of application is wide.
Description
Technical Field
The utility model belongs to an automation equipment technical field relates to the car valve body and detects, concretely relates to car valve body automated inspection machine.
Background
In the manufacturing production of the automobile valve body of the existing precise aluminum alloy product, the product of the unthreaded hole is firstly die-cast, and then the machining of the thread and the chamfer is carried out on the unthreaded hole by CNC of a finishing department. Various uncertain abnormal reasons exist in CNC batch processing, so that defective products exist, and various measuring tools are needed to manually detect the hole diameter, the tooth shape, the concentricity, the existence of a chamfer and the height of a tooth hole. Adopt artifical detection operation, the operator detects the back for a long time, and is tired easily, often appears louing the condition of examining, influences product shipment quality rate, needs the rework to choose goods, consumes manpower and materials, and manufacturing cost increases, and detection efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a reduce quality risk, improve production efficiency, reduction in production cost's automobile valve body automated inspection machine to solve the weak point among the prior art.
The utility model adopts the technical proposal that: an automatic detection machine for an automobile valve body comprises a workbench, a product conveyor belt, a product transfer mechanism, a product shift mechanism, a CCD detection station, a laser detection station, a product distribution transfer mechanism, a good product discharge conveyor belt and a defective product discharge conveyor belt, wherein the product conveyor belt is arranged on the workbench;
the product transfer mechanism comprises a left and right servo moving mechanism arranged on the left and right supports, a lifting cylinder driven by the left and right servo moving mechanism to move left and right, and a piece taking manipulator driven by the lifting cylinder to move up and down;
the product shifting mechanism comprises a left and right servo shifting mechanism mounted on the worktable, and the product jig is driven to move left and right by the left and right servo shifting mechanism;
the CCD detection station comprises a light source arranged on the bracket and a CCD detection lens in communication connection with the detection computer component host, and is used for detecting the aperture, tooth shape and concentricity of the thread hole and processing the end chamfer;
-the laser detection station comprises a laser detection head mounted on the support, and an optical fiber data line connected with the laser detection head and the detection computer component host for detecting the depth of the thread hole;
the detection computer assembly comprises a host for processing images and data, a display, a keyboard and a mouse connected with the host, wherein a plurality of detection programs are stored in the host, and the detection programs corresponding to the detection products are selected through the keyboard and the mouse.
Furthermore, the left and right servo moving mechanism comprises a servo motor, a synchronous belt transmission mechanism driven by the servo motor and a linear slide rail, and a slide block of the linear slide rail is driven by a synchronous belt to move left and right.
Furthermore, the left and right servo shifting mechanism comprises a servo motor, a ball screw driven by the servo motor and a linear slide rail, and a slide block of the linear slide rail is driven by a nut of the ball screw to move left and right.
Further, the automatic detection machine further comprises a protective cover arranged on the workbench and an LED lamp arranged in the protective cover, the touch screen and the switch buttons are arranged on the protective cover, and the alarm is arranged on the top end of the protective cover.
Furthermore, an electric cabinet is arranged below the workbench, and a PLC control mechanism and a host are installed in the electric cabinet.
Furthermore, infrared sensors are installed at the tail ends of the good product discharge conveyor belt and the defective product discharge conveyor belt, and the PLC control mechanism controls the alarm to give an alarm after receiving signals of the infrared sensors.
The product distributing and transferring mechanism is the same as the product transferring mechanism.
Compared with the prior art, the utility model, following beneficial effect has:
1. the utility model discloses a set up the product conveyer belt, the product shifts the mechanism, the product aversion mechanism, install CCD detection station and the laser detection station in product aversion mechanism one side, install at terminal one side of product aversion mechanism and terminal product branch material transfer mechanism and yields exit conveyor and defective products exit conveyor, PLC control mechanism, the touch-sensitive screen who is connected with PLC control mechanism, a plurality of switch buttons, the detection computer subassembly of being connected with the communication of PLC control mechanism, a plurality of infrared ray sensor, and the alarm, can realize the automated inspection of car valve body, replace current artifical the detection, improve the product shipment quality, and the product efficiency is improved, the production cost is reduced, the production safety, be suitable for the production detection of the many money products of high-precision aluminum alloy die-casting of the same type, and the range of application is wide.
2. Set up the safety cover, touch-sensitive screen and a plurality of switch button are installed on the safety cover, and PLC control mechanism installs below the workstation with the host computer, and the detection machine is whole pleasing to the eye, and occupation space is little, convenient operation, long service life.
3. Infrared ray sensor is all installed to yields exit conveyor and defective products exit conveyor end, and PLC control mechanism receives infrared ray sensor's signal back control alarm and reports to the police, can ensure the safety of operating personnel, product, equipment during the operation.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;
FIG. 2 is a schematic perspective view of the present invention with the protective cover removed;
FIG. 3 is a schematic view of the product fixture of the present invention;
FIG. 4 is a schematic perspective view of the product transfer mechanism and the product shift mechanism;
FIG. 5 is a schematic perspective view of a CCD inspection station;
FIG. 6 is a schematic perspective view of a laser inspection station;
fig. 7 is a schematic perspective view of the product distributing and transferring mechanism, the good product discharge conveyor belt, and the defective product discharge conveyor belt.
In the figure, 1, a workbench, 2, an electric cabinet, 3, a protective cover, 4, a touch screen, 5, a switch button,
6. a product conveyor belt, 7, a product transfer mechanism, 8, a product shift mechanism,
9, a CCD detection station, 10, a laser detection station, 11, a product distribution transfer mechanism, 12, a good product discharge conveyor belt, 13, a defective product discharge conveyor belt, 14, a display screen and 15, an infrared sensor; 16, LED lamp, 17, alarm;
81. a product jig, 91 a light source, 92. a CCD detection lens, 101 a laser detection head,
102. an optical fiber data line;
A. a left and right servo moving mechanism, a B lifting cylinder, a C picking machine manipulator,
D. left and right servo shift mechanisms and E. a sorting manipulator.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
As shown in figures 1 and 2, the utility model relates to an automatic detection machine for automobile valve bodies, which comprises a workbench 1, an electric cabinet 2 arranged below the workbench, a protective cover 3 arranged on the workbench 1, a PLC control mechanism and a host computer of a detection computer component in communication connection with the PLC control mechanism arranged in the electric cabinet 2, a touch screen 4 connected with the PLC control mechanism and a plurality of switch buttons 5 arranged on the protective cover 3, a product conveyor belt 6 arranged on the workbench 1, a product transfer mechanism 7 and a product shift mechanism 8 arranged at one side and the tail end of the product conveyor belt 6, a CCD detection station 9 and a laser detection station 10 arranged at one side of the product shift mechanism 8, a product distributing transfer mechanism 11 and a good product discharge conveyor belt 12 and a bad product discharge conveyor belt 13 arranged at one side and the tail end of the product shift mechanism 8, and a display screen 14 for detecting the computer component, a plurality of infrared ray sensor 15 install LED lamp 16 in the safety cover 3, and alarm 17 is installed on the safety cover 3 top, and infrared ray sensor 15 is all installed to non-defective products exit conveyer 12 and defective products exit conveyer 13 end.
As shown in fig. 3 and 4, the product transfer mechanism 7 comprises a left-right servo moving mechanism a mounted on the left-right support, a lifting cylinder B driven by the left-right servo moving mechanism a to move left and right, and a pick-up manipulator C driven by the lifting cylinder B to move up and down; the product shifting mechanism 8 includes a left and right servo shifting mechanism D installed on the worktable, and a product jig 81 that is driven to move left and right by the left and right servo shifting mechanism D.
As shown in fig. 5, the CCD detection station 9 includes a light source 91 mounted on the bracket, and a CCD detection lens 92 communicatively connected to the detection computer assembly host.
As shown in fig. 6, the laser inspection station 10 includes a laser inspection head 101 mounted on the support, and an optical fiber data line 102 connected to the laser inspection head 101 and the inspection computer component host.
As shown in fig. 7, the product distributing and transferring mechanism 11 includes a left and right servo moving mechanism a mounted on the left and right supports, a lifting cylinder B driven by the left and right servo moving mechanism a to move left and right, and a sorting manipulator E driven by the lifting cylinder B to move up and down.
The utility model discloses detection computer assembly of car valve body automated inspection machine is including the host computer that is used for handling image and data, and display, keyboard, mouse of being connected with the host computer store many sets of detection procedure in the host computer, and the detection procedure that detects the product and correspond selects through keyboard, mouse.
The left and right servo moving mechanism comprises a servo motor, a synchronous belt transmission mechanism driven by the servo motor, and a linear slide rail, wherein a slide block of the linear slide rail is driven by a synchronous belt to move left and right.
The left and right servo shifting mechanism comprises a servo motor, a ball screw driven by the servo motor, and a linear slide rail, wherein a slide block of the linear slide rail is driven by a nut of the ball screw to move left and right.
When the utility model is debugged and normally detected, firstly, the detection program number of the corresponding product is selected on the host computer through the keyboard and the mouse, and the detection program is opened; then selecting the number of the detected product on the touch screen, and entering an automatic detection mode; the feeding conveyor belt is started, products on the feeding conveyor belt are conveyed to the tail end, an infrared sensor at the tail end of the feeding conveyor belt senses the products and sends signals to the PLC control mechanism, the PLC control mechanism sends signals to the product transfer mechanism, and a piece taking manipulator of the product transfer mechanism transfers the products to a product jig on the product shifting mechanism under the driving of the lifting cylinder and the left and right servo moving mechanisms; then the product jig is driven by the left and right servo shifting mechanisms to move to a CCD detection station; the CCD detection lens of the CCD detection station transmits shot images back to the host, the host processes the images, detects whether the pore diameter, tooth shape, concentricity and end part of the screw hole are chamfered or not, a detection result OK/NG is displayed through a display screen and transmits the detection result to the PLC control mechanism to be detected as a good product, the PLC control mechanism controls the product shifting mechanism, the product shifting mechanism drives the product jig and products on the product jig to shift to the laser detection station to be detected as a defective product, the PLC control mechanism controls the product distribution and transfer mechanism, and a sorting manipulator of the product distribution and transfer mechanism moves the defective product to a defective product output belt under the driving of the lifting cylinder and the left and right servo moving mechanisms; after the product reaches the laser detection station, the laser detection head detects the height of the thread hole of the product, the height is transmitted back to the host computer through an optical fiber data line, the host computer processes the data, and the detection result OK/NG is displayed through a display screen; and the detection result is transmitted to a PLC control mechanism, the good product is detected, the PLC control mechanism controls a product distribution transfer mechanism, a sorting manipulator of the product distribution transfer mechanism is driven by a lifting cylinder and a left and right servo moving mechanism to transfer the good product to a good product output belt and detect the good product as a defective product, the PLC control mechanism controls the product distribution transfer mechanism, the sorting manipulator of the product distribution transfer mechanism is driven by the lifting cylinder and the left and right servo moving mechanism to transfer the defective product to the defective product output belt, infrared sensors are mounted at the tail ends of the good product conveyer belt and the defective product conveyer belt, when the good product conveyer belt and the defective product conveyer belt are fully taken away, the infrared sensors send signals to the PLC control mechanism, and the PLC control mechanism controls an alarm to alarm so as to ensure the safety of operators, products and equipment during operation.
The utility model discloses the host computer is stored with many sets of detection procedure of the product of the different money of the same type, switches product detection time measuring, selects the detection procedure that corresponds the product on the host computer through keyboard, mouse earlier, operates at the touch-sensitive screen again, selects the serial number that corresponds the product, to different batchs of product, can finely tune on the touch-sensitive screen. The utility model discloses can be used to detect many varieties of like products, application scope is wide. The above embodiments are only specific examples of the present invention, and are not intended to limit the scope of the present invention, and all equivalent changes and modifications made according to the content of the claims should be included in the claims of the present invention.
Claims (6)
1. An automatic automobile valve body detection machine is characterized by comprising a workbench, a product conveyor belt, a product transfer mechanism, a product shift mechanism, a CCD detection station, a laser detection station, a product distribution transfer mechanism, a good product discharge conveyor belt and a defective product discharge conveyor belt, wherein the product conveyor belt is installed on the workbench;
the product transfer mechanism comprises a left and right servo moving mechanism arranged on the left and right supports, a lifting cylinder driven by the left and right servo moving mechanism to move left and right, and a piece taking manipulator driven by the lifting cylinder to move up and down;
the product shifting mechanism comprises a left and right servo shifting mechanism mounted on the worktable, and the product jig is driven to move left and right by the left and right servo shifting mechanism;
the CCD detection station comprises a light source arranged on the bracket and a CCD detection lens in communication connection with the detection computer component host, and is used for detecting the aperture, tooth shape and concentricity of the thread hole and processing the end chamfer;
-the laser detection station comprises a laser detection head mounted on the support, and an optical fiber data line connected with the laser detection head and the detection computer component host for detecting the depth of the thread hole;
the detection computer assembly comprises a host for processing images and data, a display, a keyboard and a mouse connected with the host, wherein a plurality of detection programs are stored in the host, and the detection program corresponding to the detection product is selected through the keyboard and the mouse.
2. The automatic detection machine for the automobile valve body according to claim 1, wherein the left and right servo moving mechanism comprises a servo motor, a synchronous belt transmission mechanism driven by the servo motor, and a linear slide rail, and a slide block of the linear slide rail is driven by a synchronous belt to move left and right.
3. The automatic detecting machine for the automobile valve body according to claim 1, wherein the left and right servo shifting mechanism comprises a servo motor, a ball screw driven by the servo motor, and a linear slide rail, and a slide block of the linear slide rail is driven by a nut of the ball screw to move left and right.
4. The automatic detection machine for the automobile valve body according to claim 1, further comprising a protective cover installed on the workbench and an LED lamp installed in the protective cover, wherein the touch screen and the plurality of switch buttons are installed on the protective cover, and the alarm is installed at the top end of the protective cover.
5. The automatic detection machine for the automobile valve body according to claim 1, wherein an electric cabinet is installed below the workbench, and a PLC control mechanism and a host are installed in the electric cabinet.
6. The automatic detection machine for the automobile valve body according to claim 1, wherein infrared sensors are mounted at the tail ends of the good product discharge conveyor belt and the defective product discharge conveyor belt, and the PLC control mechanism controls the alarm to give an alarm after receiving signals of the infrared sensors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920274637.8U CN209829624U (en) | 2019-03-05 | 2019-03-05 | Automobile valve body automatic detection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920274637.8U CN209829624U (en) | 2019-03-05 | 2019-03-05 | Automobile valve body automatic detection machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209829624U true CN209829624U (en) | 2019-12-24 |
Family
ID=68905574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920274637.8U Active CN209829624U (en) | 2019-03-05 | 2019-03-05 | Automobile valve body automatic detection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209829624U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926344A (en) * | 2019-03-05 | 2019-06-25 | 梧州市鸿图精密压铸有限公司 | A kind of automobile valve body automatic detecting machine |
| CN112444227A (en) * | 2020-11-13 | 2021-03-05 | 中国科学院沈阳自动化研究所 | Multi-size automatic depth detection device |
| CN113058880A (en) * | 2021-03-24 | 2021-07-02 | 东莞市冠佳电子设备有限公司 | Power supply elastic sheet detection equipment |
| CN113102278A (en) * | 2021-03-04 | 2021-07-13 | 李明光 | Valve leakage-proof detection system and detection process |
| CN113560201A (en) * | 2021-07-22 | 2021-10-29 | 深圳领威科技有限公司 | Detection method |
-
2019
- 2019-03-05 CN CN201920274637.8U patent/CN209829624U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926344A (en) * | 2019-03-05 | 2019-06-25 | 梧州市鸿图精密压铸有限公司 | A kind of automobile valve body automatic detecting machine |
| CN109926344B (en) * | 2019-03-05 | 2024-02-06 | 梧州市鸿图精密压铸有限公司 | Automatic detector for automobile valve body |
| CN112444227A (en) * | 2020-11-13 | 2021-03-05 | 中国科学院沈阳自动化研究所 | Multi-size automatic depth detection device |
| CN113102278A (en) * | 2021-03-04 | 2021-07-13 | 李明光 | Valve leakage-proof detection system and detection process |
| CN113102278B (en) * | 2021-03-04 | 2023-01-17 | 辽宁大唐国际沈抚热力有限责任公司 | Valve leakage-proof detection system and detection process |
| CN113058880A (en) * | 2021-03-24 | 2021-07-02 | 东莞市冠佳电子设备有限公司 | Power supply elastic sheet detection equipment |
| CN113560201A (en) * | 2021-07-22 | 2021-10-29 | 深圳领威科技有限公司 | Detection method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209829624U (en) | Automobile valve body automatic detection machine | |
| CN109926344B (en) | Automatic detector for automobile valve body | |
| CN106852013B (en) | A kind of abnormal shape plug-in machine | |
| CN110116326B (en) | Automatic production line for machined parts machined by numerical control machine tool | |
| CN111055121B (en) | Assembly equipment of gearbox oil pump | |
| CN111103853A (en) | Robot control cabinet assembly auxiliary system and method | |
| CN108940924B (en) | Automatic quality detection and sorting method and device for plane thrust bearing retainer finished product | |
| CN214347989U (en) | Automatic thread aligning and detecting device | |
| CN210046293U (en) | Full-automatic assembling equipment for circulator | |
| CN110538804A (en) | Major axis class part detects machine | |
| CN111422613A (en) | Spline check out test set | |
| CN112246684B (en) | Automatic detection sorting machine for plug screws | |
| CN112718546B (en) | Industrial product visual sorting equipment and sorting process thereof | |
| CN115055388A (en) | Automatic product detection machine | |
| CN107175584A (en) | A kind of honing machine bent axle grinding out feeding device | |
| CN216174408U (en) | Display screen burning, detecting and labeling equipment | |
| CN212674058U (en) | CCD quick size detection mechanism | |
| CN210676031U (en) | Visual detection equipment for terminal block | |
| CN113732679A (en) | Automobile assembly station adopting industrial robot and working method thereof | |
| CN210756754U (en) | Position degree detection machine | |
| CN112474383A (en) | Appearance detection device and detection method | |
| CN110802041A (en) | Appearance visual detection device for automobile engine cylinder sleeve | |
| KR20110011109A (en) | The inspection machine of bearing sleeve for motor and inspecting method | |
| CN113245243B (en) | Color difference detection equipment and use method thereof | |
| CN215066238U (en) | Number plate defect detection equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An automatic testing machine for automobile valve body Effective date of registration: 20221116 Granted publication date: 20191224 Pledgee: Agricultural Bank of China Limited Cangwu County Sub branch Pledgor: WUZHOU MODERN METAL&PRECISION LTD. Registration number: Y2022980022015 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |