CN210375074U - Gear part detects machine - Google Patents
Gear part detects machine Download PDFInfo
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- CN210375074U CN210375074U CN201921212499.7U CN201921212499U CN210375074U CN 210375074 U CN210375074 U CN 210375074U CN 201921212499 U CN201921212499 U CN 201921212499U CN 210375074 U CN210375074 U CN 210375074U
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Abstract
The utility model provides a gear part detector, which comprises a frame, an automatic measuring part, an automatic feeding and discharging part, a calibrating part and a carrying part, wherein the automatic measuring part, the automatic feeding and discharging part, the calibrating part and the carrying part are arranged on the frame; the automatic feeding and discharging part comprises a feeding part and a discharging part, the feeding part conveys workpieces to be measured, the discharging part conveys qualified workpieces, and unqualified workpieces return from the original way of the feeding part. The utility model discloses can directly insert the production water line, make things convenient for the automatic tool setting of machine tool, unusual automatic alarm of processing has reduced manufacturing cost and intensity of labour, uses manpower sparingly.
Description
Technical Field
The utility model relates to a check out test set field, concretely relates to gear type part detects machine.
Background
Gear type part detects generally manually or semi-automatic detection mode, by artifical material loading, its height is measured in manual or semi-automatic formula location of work piece, the external diameter, numerical values such as internal diameter, after the measurement is accomplished, show work piece detection value on corresponding display terminal, and judge qualified or unqualified, the work piece is taken off to the manual work again, place the work piece in certified products workbin or unqualified products workbin according to the judged result, operating personnel working strength is big, very easily cause the erroneous judgement and most often all can take the measuring bench to go on detecting after producing a batch of work piece, if take place production accidents such as collapsing the sword, often can cause the part that has processed the completion to scrap in batches when waiting to examine and find the problem, waste material and time.
SUMMERY OF THE UTILITY MODEL
The utility model provides a gear type part detects machine to thereby often cause the processing part to scrap the problem that greatly increases manufacturing cost in batches when solving among the prior art that staff intensity of labour is big, detection efficiency is low and equipment can't insert the lathe and lead to waiting to examine the discovery problem.
The utility model provides a gear part detector, including the frame and install automatic measurement portion, automatic unloading portion, calibration portion and the transport portion on the frame, automatic measurement portion, automatic unloading portion, calibration portion set up side by side and near the transport portion perpendicularly, automatic measurement portion includes gear location structure and measurement structure for to the work piece automatic positioning and measurement, measurement structure includes at least three groups of sensor that are used for measuring gear internal diameter, external diameter and height respectively, the sensor sends measured data to the industrial computer; the automatic feeding and discharging part comprises a feeding part and a discharging part, the feeding part conveys workpieces to be detected, the discharging part conveys qualified workpieces which are detected, and unqualified workpieces return from the original way of the feeding part; the conveying part is provided with a slidable manipulator structure which is controlled by a PLC and is used for grabbing workpieces of the feeding part to the automatic measuring part for measurement, or grabbing unqualified workpieces to return to the feeding part or grabbing qualified workpieces to the discharging part according to a judgment result; the standard part is placed on the calibration part, and the measuring structure is calibrated by the manipulator grabbing the standard part to the automatic measuring part.
Preferably, the automatic measuring part comprises a bottom plate, a horizontal rail, a horizontal movable plate and a cylinder, the horizontal rail is arranged on the bottom plate, the horizontal movable plate is arranged on the horizontal rail and can move on the rail, the cylinder is arranged at one end of the horizontal rail and is connected with the horizontal movable plate through a cylinder piston rod, the horizontal movable plate is connected with a positioning plate through a supporting column, the center of the positioning plate is provided with a positioning mandrel, an inner diameter measuring head is arranged at the periphery of the positioning mandrel, the other end of the horizontal rail is provided with a height measuring position, the height measuring position comprises a support, a back plate, a vertical rail, a longitudinal movable plate and a longitudinal cylinder, the support is fixedly arranged on the bottom plate, the back plate is arranged on the support, the vertical rail is arranged on the back plate, the longitudinal movable plate, the height measuring heads corresponding to the bottom end of the longitudinal movable plate and the positioning plate are arranged on the bracket, the bracket is also provided with corresponding outer diameter measuring heads at the same height position with the positioning core shaft, and all the measuring heads are connected with sensors.
Preferably, the sensor is a pen-type displacement sensor for collecting measurement data.
Preferably, a proximity switch is arranged on the transverse movable plate.
Preferably, the automatic feeding and discharging portion comprises a rodless cylinder, a linear guide rail and a feeding and discharging movable plate, the rodless cylinder, the linear guide rail and the feeding and discharging movable plate are mounted on a frame of the feeding and discharging portion, the feeding and discharging movable plate is mounted on the linear guide rail and connected with the rodless cylinder through a connecting plate, positioning columns and proximity switches are arranged on the feeding and discharging movable plate, and the proximity switches parallel to the linear guide rail are arranged at two ends of the.
Preferably, the calibration part includes a calibration member seating table and a housing, the housing circumscribing the hinge cylinder assembly.
Preferably, the carrying part is provided with a slidable manipulator which can move to a position plate of the automatic measuring part, a movable plate of the automatic loading and unloading part and a position right above the calibration part mounting table for grabbing the workpiece or the standard part.
Preferably, a control console and an electric control cabinet are independently arranged beside the framework, the control console comprises an industrial personal computer and a display, the industrial personal computer is used for receiving and calculating sensor data, the display is used for displaying a calculation result, and the electric control cabinet is used for supplying power to all parts.
The utility model discloses the beneficial effect who brings: the utility model provides a complete equipment of gear type part detection machine mainly contains automatic measurement portion, automatic unloading portion, transport portion triplex of going up, and each part is the modularized design, but the independent configuration use. The feeding and discharging part is directly butted with a production line manipulator, so that the step of manual carrying is omitted; the automatic measuring part can automatically position and measure the parts, so that the operation time of workers is saved; and the conveying part conveys the workpieces conveyed by the feeding and discharging part to the automatic measuring part for detection, qualified parts are conveyed to the next process from the feeding part of the automatic feeding and discharging part, and unqualified workpieces are conveyed back to the original path of the feeding part of the automatic feeding and discharging part for return. Therefore, the following advantages are provided: (1) the automatic feeding and blanking device has the functions of automatic feeding, automatic positioning and detecting and automatic blanking sorting, and each function is designed in a modularized way and can be independently selected and configured; (2) the automatic cutter adjusting device can be directly connected to a production line, so that the automatic cutter adjustment of a processing machine tool is facilitated, the automatic alarm of abnormal processing is realized, the production cost and the labor intensity are reduced, and the labor is saved.
Drawings
Fig. 1 is a perspective view of the assembly of the gear part detecting machine according to the embodiment of the present invention.
Fig. 2 is a top view of the assembly of the gear part detecting machine according to the embodiment of the present invention.
Fig. 3 is a perspective view of an automatic measuring unit according to an embodiment of the present invention.
Fig. 4 is a side view of the automatic measuring unit according to the embodiment of the present invention.
Fig. 5 is a side view a-a sectional view of the automatic measuring unit according to the embodiment of the present invention.
Fig. 6 is a perspective view of the automatic feeding and discharging portion according to the embodiment of the present invention.
Fig. 7 is a front partial sectional view of the automatic feeding and discharging portion of the embodiment of the present invention.
Fig. 8 is a perspective view of an automatic calibration portion according to an embodiment of the present invention.
Wherein, 1-frame, 2-automatic measuring part, 3-automatic loading and unloading part, 4-calibrating part, 5-carrying part, 6-control table, 7-electric control cabinet, 201-bottom plate, 202-horizontal rail, 203-horizontal movable plate, 204-cylinder, 205-positioning plate, 206-positioning mandrel, 207-inner diameter measuring head, 208-supporting column, 209-support, 210-back plate, 211-vertical rail, 212-longitudinal movable plate, 213-longitudinal cylinder, 214-height measuring head, 215-outer diameter side head, 301-loading and unloading part frame, 302-rodless cylinder, 303-linear guide rail, 304-loading and unloading movable plate, 305-connecting plate, 306-positioning column, 401-calibrating part installing table, 402-housing, 403-hinge cylinder assembly.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in detail with reference to specific embodiments.
The utility model discloses mainly detect one set of automatic check out test set of development to gear class part. The whole set of equipment mainly comprises an automatic measuring part 2, an automatic feeding and discharging part 3 and a carrying part 5, wherein the automatic measuring part 2 comprises a gear positioning structure and a measuring structure and is used for automatically positioning and measuring workpieces, the measuring structure comprises at least three groups of sensors which are respectively used for measuring the inner diameter, the outer diameter and the height of a gear, and the sensors transmit measured data to an industrial personal computer; the automatic feeding and discharging part 3 comprises a feeding part and a discharging part, the feeding part conveys workpieces to be detected, the discharging part conveys qualified workpieces which are detected, and unqualified workpieces return from the original way of the feeding part; the conveying part 5 is provided with a slidable manipulator structure which is controlled by a PLC and is used for grabbing workpieces of the feeding part to the automatic measuring part 2 for measurement, or grabbing unqualified workpieces to return to the feeding part or grabbing qualified workpieces to the discharging part according to a judgment result; the calibration part 4 is provided with a standard part, and the measurement structure is calibrated by the manipulator grabbing the standard part to the automatic measurement part 2.
The measurement result of the equipment is connected with an on-site MES system, and managers can call the measurement data at any time through the system to check and monitor the running condition of the equipment. The measurement software is SPC working measurement analysis software based on a Chinese Windows operating system platform and can be used for GR & R, Cg, Cp, Cpk and the like. The industrial detection machine has the functions of parameter input, measurement selection, data acquisition, processing set measurement data management, measurement result analysis and the like, and realizes stable paperless automatic operation.
Automatic measuring part
Referring to fig. 3 to 5, the automatic measuring part 2 includes a bottom plate 201, a horizontal rail 202, a horizontal movable plate 203, and an air cylinder 204, the horizontal rail 202 is mounted on the bottom plate 201, the horizontal movable plate 203 is mounted on the horizontal rail 202 and can move on the rail, the air cylinder 204 is mounted at one end of the horizontal rail 202 and is connected to the horizontal movable plate 203 through an air cylinder piston rod thereof, the horizontal movable plate 203 is connected to a positioning plate 205 through a supporting column, the positioning plate 205 is centrally provided with a positioning core shaft 206, the positioning core shaft 206 is sleeved with a nylon guide column 215, an inner diameter measuring head 207 is mounted on the periphery of the positioning core shaft 206, a height measuring position is mounted at the other end of the horizontal rail 202, the height measuring position includes a bracket 209, a back plate 210, a vertical rail 211, a vertical movable plate 212, and a vertical air cylinder, the longitudinal movable plate 212 is mounted on the vertical rail 211 and can move on the rail, the longitudinal cylinder 213 is mounted at the top end of the vertical rail 211 and is connected with the longitudinal movable plate 212 through a cylinder piston rod of the longitudinal cylinder 213, corresponding height measuring heads 213 are arranged at the bottom end of the longitudinal movable plate 212 and on the positioning plate 205, the corresponding outer diameter measuring head 214 is further arranged on the position, located at the same height as the positioning mandrel 206, of the support 209, and all measuring heads are connected with sensors. Further, the sensor is a pen type displacement sensor and is used for collecting measurement data. A proximity switch is arranged on the transverse movable plate 203.
In the embodiment of the present invention, a set of SPC data analysis software is configured, which can be used for GR & R, Cg, Cp, Cpk analysis, etc.
The working process of the automatic measuring part is as follows: the carrying part manipulator grabs the workpiece to the positioning plate 205, the nylon guide post 215 and the positioning mandrel 206 fix the workpiece, the proximity switch senses the workpiece, and the transverse cylinder 204 drives the transverse movable plate 203 to move to the height measuring position on the horizontal rail 202; the vertical cylinder 213 drives the vertical movable plate 212 to move downwards on the vertical rail 211 to detect the workpiece; the inner diameter measuring head 207, the height measuring head 213 and the outer diameter measuring head 214 measure workpieces, and the sensors start to acquire data and send the data to the industrial personal computer; after the detection is completed, the transverse cylinder 204 drives the transverse movable plate 203 to move to the original position on the horizontal rail 202, the longitudinal cylinder 213 drives the longitudinal movable plate 212 to move to reset on the vertical rail 211, and after the proximity switch senses that the workpiece is reset, the manipulator of the conveying part grabs the workpiece to the corresponding material channel according to the detection result.
(II) automatic feeding and discharging part
As shown in fig. 6 to 7, the automatic feeding and discharging part 3 includes a rodless cylinder 302, a linear guide 303, and a feeding and discharging movable plate 304 mounted on a feeding and discharging part frame 301, the feeding and discharging movable plate 304 is mounted on the linear guide 303 and connected to the rodless cylinder 302 through a connecting plate 305, a positioning column 306 and a proximity switch are disposed on the feeding and discharging movable plate 304, and the proximity switch parallel to the linear guide 303 is disposed at two ends of the feeding and discharging part frame 301 respectively.
Automatic unloading portion working process that goes up: after a workpiece is manually or mechanically connected to an external production line and is placed on the feeding and discharging movable plate 304, the workpiece is positioned by the positioning column 306, the proximity switch senses the workpiece, the rodless cylinder 302 drives the feeding and discharging movable plate 304 to convey the workpiece along the linear guide rail 303, after another proximity switch close to the manipulator of the conveying part senses the workpiece, the rodless cylinder 302 stops working, the workpiece is just below the manipulator of the conveying part at the moment, and the manipulator grabs the workpiece to the automatic measuring part 2 for detection. After the detection is finished, the PLC sends a signal to the manipulator, and when the workpiece is detected to be qualified, the manipulator grabs the workpiece to the blanking part of the automatic feeding and blanking part and conveys the workpiece to the next procedure; when the workpiece is unqualified in detection, the manipulator grabs the workpiece to the feeding part of the automatic feeding and discharging part, the feeding channel conveys the unqualified workpiece to return, and the manipulator is manually or manually taken away by a customer.
(III) calibration part
As shown in fig. 8, the alignment portion 4 includes an alignment member mounting table 401 and a housing 402, the housing 402 circumscribing a hinge cylinder assembly 403.
According to the instruction sent by the PLC, the hinge cylinder assembly 403 pulls up the housing assembly 402, the mechanical arm picks up the calibration piece and places the calibration piece on the detection mechanism, the detection mechanism runs, and the sensor is automatically calibrated. After calibration is complete, the robot arm grasps the calibration piece and places it back on the calibration piece placement table 401, and the hinge cylinder assembly 403 covers the cover 402. The automatic calibration is completed.
The utility model discloses a working process: workpieces are placed on a feeding part of the automatic feeding and discharging part 3 by a client manipulator or a manual worker and are conveyed to the conveying part 5, the conveying part 5 manipulator grabs the workpieces to the automatic measuring part 2, the automatic measuring part 2 automatically positions and detects the workpieces, the industrial personal computer receives sensor signals and calculates measured values, and whether the workpieces are qualified or not is judged according to the measured values; the manipulator grabs the workpiece, and according to the judgment result, the qualified workpiece flows into the blanking part of the automatic feeding and blanking part 3, and the unqualified workpiece is returned to the feeding part and returned to the previous process; when calibration is needed, the mechanical arm picks the calibration piece from the calibration part 4 to the automatic measurement part 2, the automatic measurement part 2 operates, and the sensor is automatically calibrated.
A control console 6 and an electric control cabinet 7 are independently arranged beside the frame 1, the control console 6 comprises an industrial personal computer and a display, the industrial personal computer is used for receiving and calculating sensor data, the display is used for displaying a calculation result, and the electric control cabinet 7 is used for supplying power for all parts.
The measurement result is stored in the industrial personal computer, and the judgment result is displayed on the display, so that the personnel can conveniently look up the result.
The PLC of the equipment is connected with the customer manipulator, so that the manipulator is controlled integrally and data exchange is carried out conveniently. The industrial personal computer can be in butt joint with the MES system on the production site through a network, so that the industrial personal computer can conveniently retrieve and read the measurement data at any time.
The utility model has the advantages of simple and reasonable structure, can carry out the detection of gear type part automatically, can realize that gear part's automation detects, reduced manufacturing cost and intensity of labour, use manpower sparingly, also improved production efficiency simultaneously to have advantage:
① has automatic positioning and detecting function, automatic sorting function, and automatic calibration function, and each function is modularized and independent to each other;
② can be directly connected to the production line, saving the configuration of personnel;
③ can feed back data with the machine tool, which is convenient for the machine tool to adjust cutter automatically and alarm automatically when abnormal machining occurs;
④ can interact with the field production management system (such as MES system) to meet the requirements of the latest industrial production process control system.
The above description is only an example of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (8)
1. A gear part detector comprises a frame (1), an automatic measuring part (2), an automatic feeding and discharging part (3), a calibrating part (4) and a conveying part (5), wherein the automatic measuring part (2), the automatic feeding and discharging part (3) and the calibrating part (4) are arranged side by side and vertically abut against the conveying part (5), and the gear part detector is characterized in that the automatic measuring part (2) comprises a gear positioning structure and a measuring structure and is used for automatically positioning and measuring a workpiece, the measuring structure comprises at least three groups of sensors which are respectively used for measuring the inner diameter, the outer diameter and the height of a gear, and the sensors transmit measured data to an industrial personal computer; the automatic feeding and discharging part (3) comprises a feeding part and a discharging part, the feeding part conveys workpieces to be detected, the discharging part conveys qualified workpieces to be detected, and unqualified workpieces return from the original path of the feeding part; the conveying part (5) is provided with a slidable manipulator structure which is controlled by a PLC and is used for grabbing workpieces of the feeding part to the automatic measuring part (2) for measurement, or grabbing unqualified workpieces to return to the feeding part or grabbing qualified workpieces to the discharging part according to a judgment result; the standard part is placed on the calibration part (4), and the measurement structure is calibrated by the mechanical arm to grab the standard part to the automatic measurement part (2).
2. The gear part detector as claimed in claim 1, wherein the automatic measuring part (2) comprises a bottom plate (201), a horizontal rail (202), a horizontal movable plate (203) and a cylinder (204), the horizontal rail (202) is installed on the bottom plate (201), the horizontal movable plate (203) is installed on the horizontal rail (202) and can move on the horizontal rail, the cylinder (204) is installed at one end of the horizontal rail (202) and is connected with the horizontal movable plate (203) through a cylinder piston rod thereof, the horizontal movable plate (203) is connected with a positioning plate (205) through a support column (208), a positioning mandrel (206) is arranged at the center of the positioning plate (205), an inner diameter measuring head (207) is installed at the periphery of the positioning mandrel (206), a height measuring position is installed at the other end of the horizontal rail (202), and the height measuring position comprises a support (209), a back plate (210), a vertical rail, Vertical fly leaf (212), vertical cylinder (213), support (209) fixed mounting is on bottom plate (201), install on support (209) backplate (210), install on backplate (210) perpendicular track (211), install on perpendicular track (211) and can move on the track vertical fly leaf (212), install on the top of perpendicular track (211) and connect vertical fly leaf (212) through its cylinder piston rod vertical fly leaf (213), arranged corresponding high gauge head (214) on vertical fly leaf (212) bottom and locating plate (205), support (209) still are provided with corresponding external diameter gauge head (215) on being located the same height position with positioning mandrel (206), all gauge heads all are connected with the sensor.
3. The gear type part testing machine of claim 2, wherein said sensor is a pen type displacement sensor for collecting measurement data.
4. The gear type part detecting machine according to claim 2, characterized in that a proximity switch is provided on the lateral moving plate (203).
5. The gear part detector as claimed in claim 1, wherein the automatic loading and unloading part (3) comprises a rodless cylinder (302), a linear guide rail (303) and an loading and unloading movable plate (304) which are mounted on the loading and unloading part frame (301), the loading and unloading movable plate (304) is mounted on the linear guide rail (303) and connected with the rodless cylinder (302) through a connecting plate (305), a positioning column (306) and a proximity switch are arranged on the loading and unloading movable plate (304), and the proximity switches parallel to the linear guide rail (303) are respectively arranged at two ends of the loading and unloading part frame (301).
6. The gear type part inspection machine according to claim 1, wherein the alignment portion (4) comprises an alignment member mounting table (401) and a housing (402), the housing (402) circumscribing the hinge cylinder assembly (403).
7. The gear type part inspection machine according to any one of claims 1 to 5, wherein the carrying part (5) is provided with a slidable robot, and the robot is movable to a position right above the automatic measuring part (2) positioning plate (205), the automatic loading and unloading part (3) loading and unloading movable plate (304) and the alignment part mounting table (401) for gripping the workpiece or the standard part.
8. The gear type part detector according to claim 1, wherein a console (6) and an electric control cabinet (7) are separately arranged beside the frame (1), the console (6) comprises an industrial personal computer and a display, the industrial personal computer is used for receiving and calculating sensor data, the display is used for displaying calculation results, and the electric control cabinet (7) is used for supplying power to all parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921212499.7U CN210375074U (en) | 2019-07-30 | 2019-07-30 | Gear part detects machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921212499.7U CN210375074U (en) | 2019-07-30 | 2019-07-30 | Gear part detects machine |
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| Publication Number | Publication Date |
|---|---|
| CN210375074U true CN210375074U (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921212499.7U Active CN210375074U (en) | 2019-07-30 | 2019-07-30 | Gear part detects machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110388888A (en) * | 2019-07-30 | 2019-10-29 | 无锡恩梯量仪科技有限公司 | A kind of gear part detection machine |
| CN114083352A (en) * | 2022-01-19 | 2022-02-25 | 浙江金火科技实业有限公司 | Detection equipment and detection method for brake push rod based on numerical control machine tool manufacturing |
-
2019
- 2019-07-30 CN CN201921212499.7U patent/CN210375074U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110388888A (en) * | 2019-07-30 | 2019-10-29 | 无锡恩梯量仪科技有限公司 | A kind of gear part detection machine |
| CN114083352A (en) * | 2022-01-19 | 2022-02-25 | 浙江金火科技实业有限公司 | Detection equipment and detection method for brake push rod based on numerical control machine tool manufacturing |
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