CN206974404U - A kind of piston internal-and external diameter automatic detection device of improved structure - Google Patents
A kind of piston internal-and external diameter automatic detection device of improved structure Download PDFInfo
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- CN206974404U CN206974404U CN201720644425.5U CN201720644425U CN206974404U CN 206974404 U CN206974404 U CN 206974404U CN 201720644425 U CN201720644425 U CN 201720644425U CN 206974404 U CN206974404 U CN 206974404U
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- external diameter
- outside footpath
- station
- improved structure
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- 238000001514 detection method Methods 0.000 title claims abstract description 189
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000005259 measurement Methods 0.000 claims abstract description 25
- 238000012360 testing method Methods 0.000 claims abstract description 9
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 238000012546 transfer Methods 0.000 claims description 20
- 238000007654 immersion Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 238000003754 machining Methods 0.000 claims description 5
- 230000000007 visual effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 description 7
- 238000007689 inspection Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 239000002173 cutting fluid Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013079 data visualisation Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Machine Tool Sensing Apparatuses (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
It the utility model is related to a kind of piston internal-and external diameter automatic detection device of improved structure, including frame, grasping mechanism, sensing chamber and control unit group；The grasping mechanism is arranged on the outside of frame；The sensing chamber is located in frame, detects workbench in indoor be provided with of detection, endoporus detection station, external diameter detection station, inside/outside footpath detection means and calibrating device are provided with detection workbench；The inner diameter measurement end of inside/outside footpath detection means is to inward hole detection station, external diameter test side to external diameter detection station；Calibrating device is used for the detection reference position of adjustment inside/outside footpath detection means；Inside/outside footpath detection means is located at the centre position of sensing chamber, and endoporus detection station, external diameter detection station and calibrating device are distributed in inside/outside footpath detection means peripheral position；Described control unit group is located in frame.The utility model realizes duplexing level detection apparatus, and a detection device can carry out internal diameter and outer-diameter accuracy carries out automatic detection, realize 24 hours uninterrupted automatic detections with ensure production line continuously sow and the maximization of productivity effect.
Description
Technical field
A kind of piston inner and outer diameter measurement device is the utility model is related to, inside and outside a kind of piston of improved structure
Footpath automatic detection device, suitable for piston inner diameter, external diameter precision measurement and detection.Belong to machining detection device technical field.
Background technology
At present, it is necessary to detected after piston inner diameter, external diameter processing, its detection mode is divided into detection manually and automatic
Detection.Manual detection is to carry out human hand inspection by important official after piston inner diameter, the external diameter product in manual production line are processed
Survey, disposal is adjusted when noting abnormalities；Automatic detection is in automatic production line, is processed in internal diameter processing and external diameter
Special detection internal diameter is respectively configured in later procedure and the QA machines of external diameter are detected, and avoids processing from error occur, is produced secondary
Product or waste product.
During it is detected manually, human hand measurement efficiency is low, adds the working load of operator, and can not carry out one day 24
Hour continuously sows production；And enter in automatic detection, it is necessary to configure two automatic checkout equipments to two processing detection contents
Row measurement, because accuracy of detection requires high, two automatic checkout equipment investment costs are huge, and detection content cycle time compared with
It is short, the detection corresponded manner of two equipment is configured, there is certain waste on equipment uses, if the detection content can not be entered
Row automatic detection, it would be desirable to configure 6 people/3 class and carry out the corresponding measurement of human hand.
Utility model content
The purpose of this utility model, be in order to solve existing piston inner diameter, external diameter precision measurement and detection detection efficiency is low, sets
A kind of technical problems such as standby complexity, cost height, there is provided the piston internal-and external diameter automatic detection device of improved structure.
The purpose of this utility model can be achieved through the following technical solutions：
A kind of piston internal-and external diameter automatic detection device of improved structure, including frame, grasping mechanism, sensing chamber and control are single
Tuple；The grasping mechanism is arranged on the outside of frame, and it captures detection workpiece by gripper and is sent into detection interior；The inspection
Survey room to be located in frame, detect workbench in indoor be provided with of detection, endoporus detection station is provided with detection workbench, external diameter is examined
Survey station, inside/outside footpath detection means and calibrating device；The inner diameter measurement end of inside/outside footpath detection means is to inward hole detection station, outer
Footpath test side is to external diameter detection station, to detect the internal diameter of workpiece and external diameter machining accuracy；Calibrating device is used for adjustment inside/outside footpath
The detection reference position of detection means；Inside/outside footpath detection means is located at the centre position of sensing chamber, endoporus detection station,
External diameter detection station and calibrating device are distributed in inside/outside footpath detection means peripheral position；Described control unit group is located in frame, its
Control signal, the control signal of grasping mechanism and the workpiece conveying mechanism of control output end connection inside/outside footpath detection means
Control signal, form piston internal-and external diameter automatic detecting structure.
The purpose of this utility model can also be achieved through the following technical solutions：
Further, a moving guide rail, the guide groove that inside/outside footpath detection means passes through bottom are provided with detection workbench
On moving guide rail, moved left and right by motor driving on moving guide rail.
Further, inside/outside footpath detection means includes moving lifting arm, detection transfer arm, inner diameter measurement head and outer
Footpath detector, the guide groove are arranged on moving lifting arm bottom, and riser guide is provided with moving lifting arm side；The detection
Transfer arm is by lifting guide groove on riser guide, and the detection transfer arm is by motor or expansion link driving in riser guide
On move up and down；The inner hole detection head and external diameter detector are respectively positioned at detection transfer arm both ends；Existed by moving lifting arm
Detection transfer arm is driven to move left and right on moving guide rail, the detection transfer arm drives inner diameter measurement head and external diameter detector lifting
Guide rail, which moves up and down, carries out detection workpiece.
Further, described inner diameter measurement head and the detector that external diameter detector is changeable type.
Further, detection is provided with described control unit group to judge and visual application system, the control unit group
Data signal output connection process machine tooling data signal input.
Further, the grasping mechanism is provided with the workpiece fixed clip hand of changeable type.
Further, the external diameter detection station is provided with turntable of the fixed test workpiece for detecting external diameter.
Further, the endoporus detection station is a fixed platform.
Further, shower is provided with sensing chamber's madial wall or top, bottom is provided with a thermostatically controlled immersion tank.
Further, described immersion tank carries out thermostatic control by configuring a frequency-variable efficient cooler.
The beneficial effects of the utility model：
1st, the utility model includes frame, grasping mechanism, sensing chamber and control unit group；Grasping mechanism is arranged on frame
Outside, it captures detection workpiece by gripper and is sent into detection interior；Sensing chamber is located in frame, is detected in indoor be provided with of detection
Workbench, endoporus detection station, external diameter detection station, inside/outside footpath detection means and calibrating device are provided with detection workbench；
The inner diameter measurement end of inside/outside footpath detection means to inward hole detection station, external diameter test side to external diameter detection station, with detection
The internal diameter and external diameter machining accuracy of workpiece；Calibrating device is used for the detection reference position of adjustment inside/outside footpath detection means；Inside/outside footpath
Detection means is located at the centre position of sensing chamber, and endoporus detection station, external diameter detection station and calibrating device are distributed in the inspection of inside/outside footpath
Survey device peripheral position；Control unit group is located in frame, the control input of its control output end connection inside/outside footpath detection means
The control signal at end, the control signal of grasping mechanism and workpiece conveying mechanism, form piston internal-and external diameter automatic detecting structure；
Duplexing level detection apparatus is realized, a detection device can carry out internal diameter and outer-diameter accuracy carries out automatic detection；Therefore, it is possible to solve
Certainly existing piston inner diameter, external diameter precision measurement and detection detection efficiency is low, equipment is complicated, cost is high etc., and technical problem effectively improves life
Produce important official's efficiency, reduce important official's load, in the reasonable distribution balanced production line cycle, reduce the unnecessary investment of equipment, realize that 24 is small
When uninterrupted automatic detection continuous sowed and the maximization of productivity effect with ensure production line.
2nd, control unit group of the present utility model, which is provided with, has detection judgement and visual application system, the control unit
The data signal output of group is connected to process machine tooling data signal input, during detection, detects data visualization, and
It is recordable to preserve to carry out retrospective analysis to bad data, there is the utility model detection data are analyzed and fed back
The automatic function of calculating compensation is carried out to a upper process, practicality is stronger.
3rd, inner diameter measurement head and external diameter detector of the present utility model are the detector of changeable type, and grasping mechanism is provided with can
Replaceable workpiece fixed clip hand.Therefore, when detecting workpiece, fixed clip hand and detector not only can adjustment, moreover it is possible to simply enter
Row section takes replacing, has versatility.
4th, sensing chamber's madial wall of the present utility model or top are provided with shower, and bottom is provided with a thermostatically controlled soaking water
Groove, the immersion tank carry out thermostatic control by configuring a frequency-variable efficient cooler.Therefore, make cutting fluid that there is thermostatic control work(
Can, trip temperature adjustment can be entered, the detection to workpiece is more accurate.
Brief description of the drawings
Fig. 1 is the structural front view of one specific embodiment of the utility model.
Fig. 2 is Fig. 1 structural side view.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Specific embodiment 1：
The piston internal-and external diameter automatic detection device of shown a kind of improved structure referring to Figures 1 and 2, including frame 1, crawl
Mechanism, sensing chamber 2 and control unit group 3；The grasping mechanism is arranged on the outside of frame 2, and it is captured by gripper and detected
Workpiece is sent into sensing chamber 2；The sensing chamber 2 is located in frame 1, and detection workbench 21 is provided with sensing chamber 2, in detection work
Make platform 21 and be provided with endoporus detection station 22, external diameter detection station 23, inside/outside footpath detection means 24 and calibrating device 25；Inside/outside footpath
The inner diameter measurement end of detection means 24 to inward hole detection station 22, external diameter test side to external diameter detection station 23, with detection
The internal diameter and external diameter machining accuracy of workpiece；Calibrating device 25 is used for the detection reference position of adjustment inside/outside footpath detection means 24；It is described
Inside/outside footpath detection means 24 is located at the centre position of sensing chamber 2, endoporus detection station 22, external diameter detection station 23 and calibrating device
25 are distributed in the peripheral position of inside/outside footpath detection means 24；Described control unit group 3 is located in frame 1, the connection of its control output end
The control signal of the control signal of inside/outside footpath detection means 24, the control signal of grasping mechanism and workpiece conveying mechanism,
Form piston internal-and external diameter automatic detecting structure.
Described that a moving guide rail 211 is provided with detection workbench 21 in embodiment, inside/outside footpath detection means 24 is logical
The guide groove 24-1 for crossing bottom is arranged on moving guide rail 211, is moved left and right by motor driving on moving guide rail 211.Institute
Stating inside/outside footpath detection means 24 includes moving lifting arm 241, detection transfer arm 242, inner diameter measurement head and external diameter detector, institute
State guide groove 24-1 and be arranged on the bottom of moving lifting arm 241, riser guide 243 is provided with the side of moving lifting arm 241；The inspection
Transfer arm 242 is surveyed by lifting guide groove 244 on riser guide 243, the detection transfer arm 242 passes through motor or expansion link
Driving moves up and down on riser guide 243；The inner hole detection head and external diameter detector are respectively positioned at 242 liang of transfer arm of detection
End；Detection transfer arm 242 is driven to move left and right on moving guide rail 211 by moving lifting arm 241, the detection transfer arm 242
Inner diameter measurement head and external diameter detector is driven to be moved up and down in riser guide 243 and carry out detection workpiece.In described control unit group 3
Judge provided with detection and visual application system, the data signal output of the control unit group 3 connect process machine tooling
Data signal input.
Further, described inner diameter measurement head and the detector that external diameter detector is changeable type.The grasping mechanism
Workpiece fixed clip hand provided with changeable type.The external diameter detection station 23 is to be used to detect external diameter provided with fixed test workpiece
Turntable.The endoporus detection station 22 is a fixed platform.Described inner diameter measurement head is normal to be used on detection transfer arm 242
The cylinder driving test bar of rule means detect the detection means of workpiece diameter.
To ensure the validity of detection, in terms of constant temperature guarantee, shower 4, bottom are provided with the madial wall of sensing chamber 2 or top
Portion is provided with a thermostatically controlled immersion tank.The immersion tank carries out thermostatic control by configuring a frequency-variable efficient cooler, together
When in the madial wall of sensing chamber 2 or top be provided with three showers 4, so compared with common cooler, consumption electric power can save
20%, ± 0.1 degree of temperature accuracy control can be also realized, constructively using Zhe Yin mechanisms, reduces noise；In accuracy guarantee side
Face, every 2000 of setting carry out evaluation amendment to detection in correction station (i.e. calibrating device 25) again, also fully examined in design
Consider the reasonability of device interior layout, dexterously avoid the position for producing interference.
When the utility model is applied, grasping mechanism is captured using workpiece fixed clip hand in tank is soaked in product thermostatic control
Immersion workpiece (piston), the endoporus detection station 22 being then placed in sensing chamber 2, exit orifice detection station 22 revolved by servo-drive
Change a job part, the cutting fluid of shower 4 persistently carries out spraying cooling, the moving lifting arm 241 of inside/outside footpath detection means 24 to workpiece
Drive detection transfer arm 242 to decline, the workpiece rotated in exit orifice detection station 22 is detected using external diameter detector, by control unit
The system log data of group 3, and OK, NG judgement are done, after then grasping mechanism recycles workpiece fixed clip hand to have detected external diameter
Workpiece (piston) move to endoporus detection station 22, by moving lifting arm 241 drive detection transfer arm 242 adjust inner diameter measurement head
Position is detected to the workpiece (piston) in endoporus detection station 22, meanwhile, by the system log data of control unit group 3,
And OK, NG judgement are done, if occurring exceeding tolerance settings scope, data are fed back to simultaneously upper process lathe and carry out cutter compensation；
Meet the workpiece (piston) in the range of tolerance settings and next station cleaning machine cleaning is moved to by grasping mechanism.
During detection, when there are single NG product, by setting NG product passing away to send out return processing automatically, and report is sent
Alert prompting, judge NG when appearance is continuous, when reaching setting quantity, alarm ring is shown, and is discharged in the NG outlets specially designed, treats
It is as qualified reflowable to continuation subsequent processing processing on production line in judged again after operator's confirmation, can if desired for adjustment amendment
Human hand compensates setting amendment.
During if desired for workpiece (piston) for detecting other specifications, the workpiece for changing grasping mechanism grabbing workpiece (piston) is fixed
Inner diameter measurement head and external diameter detector on tong, and replacing detection transfer arm 242 can carry out detecting the work of different size
Part, it is convenient and simple for operation, it is versatile.
When the utility model is installed, double design (having endoporus detection station 22 and external diameter detection station 23), effectively
Place space is saved, makes whole line production procedure more smooth, attractive in appearance, while improves detection efficiency, realizes that the integration of resource utilizes.
Using when, to workpiece (piston) internal diameter, external diameter carry out automatic detection, cut down important official's working load, be whole line other equipment from
Dynamicization is implemented to provide basis, and people/3 class of important official 6 can be cut down by embodying indirectly works for 24 hours to nobody, thus can save service charge,
Enterprise competitiveness is improved, creates income for company, realizes that 24 second cycle carried out automatic detection, realizes 24 hours uninterrupted
Automatic operating.
Claims (10)
1. a kind of piston internal-and external diameter automatic detection device of improved structure, it is characterized in that：Including frame (1), grasping mechanism, detection
Room (2) and control unit group (3)；The grasping mechanism is arranged on the outside of frame (2), and it captures detection workpiece by gripper
It is sent into sensing chamber (2)；The sensing chamber (2) is located in frame (1), and detection workbench (21) is provided with sensing chamber (2),
Detection workbench (21) is provided with endoporus detection station (22), external diameter detection station (23), inside/outside footpath detection means (24) and school
Quasi- part (25)；The inner diameter measurement end of inside/outside footpath detection means (24) is to inward hole detection station (22), external diameter test side to outside
Footpath detection station (23), to detect the internal diameter of workpiece and external diameter machining accuracy；Calibrating device (25) is used for adjustment inside/outside footpath detection dress
Put the detection reference position of (24)；Inside/outside footpath detection means (24) is located at the centre position of sensing chamber (2), endoporus detection
Station (22), external diameter detection station (23) and calibrating device (25) are distributed in inside/outside footpath detection means (24) peripheral position；The control
Unit group (3) processed is located in frame (1), the control signal of its control output end connection inside/outside footpath detection means (24), crawl
The control signal of mechanism and the control signal of workpiece conveying mechanism, form piston internal-and external diameter automatic detecting structure.
2. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 1, it is characterized in that：Detecting
Workbench (21) is provided with a moving guide rail (211), and inside/outside footpath detection means (24) is installed by the guide groove (24-1) of bottom
On moving guide rail (211), moved left and right by motor driving on moving guide rail (211).
3. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 2, it is characterized in that：It is described
Inside/outside footpath detection means (24) includes moving lifting arm (241), detection transfer arm (242), inner diameter measurement head and external diameter detection
Head, the guide groove (24-1) are arranged on moving lifting arm (241) bottom, are led in moving lifting arm (241) side provided with lifting
Rail (243)；The detection transfer arm (242) is by lifting guide groove (244) on riser guide (243), detection movement
Arm (242) is moved up and down by motor or expansion link driving on riser guide (243)；The inner hole detection head and external diameter detection
Head is respectively positioned at detection transfer arm (242) both ends；Detection is driven to move on moving guide rail (211) by moving lifting arm (241)
Swing arm (242) moves left and right, and the detection transfer arm (242) drives inner diameter measurement head and external diameter detector in riser guide (243)
Move up and down and carry out detection workpiece.
4. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 3, it is characterized in that：Described
Inner diameter measurement head and the detector that external diameter detector is changeable type.
5. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 1, it is characterized in that：The control
Detection is provided with unit group (3) processed to judge to connect with visual application system, the data signal output of the control unit group (3)
Connect process machine tooling data signal input.
6. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 1, it is characterized in that：It is described to grab
Mechanism is taken to be provided with the workpiece fixed clip hand of changeable type.
7. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 1, it is characterized in that：It is described outer
Footpath detection station (23) is provided with turntable of the fixed test workpiece for detecting external diameter.
8. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 1, it is characterized in that：In described
Hole detection station (22) is a fixed platform.
9. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 1, it is characterized in that：Detecting
Room (2) madial wall or top are provided with shower (4), and bottom is provided with a thermostatically controlled immersion tank.
10. a kind of piston internal-and external diameter automatic detection device of improved structure according to claim 9, it is characterized in that：It is described
Immersion tank by configure a frequency-variable efficient cooler carry out thermostatic control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720644425.5U CN206974404U (en) | 2017-06-05 | 2017-06-05 | A kind of piston internal-and external diameter automatic detection device of improved structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720644425.5U CN206974404U (en) | 2017-06-05 | 2017-06-05 | A kind of piston internal-and external diameter automatic detection device of improved structure |
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| Publication Number | Publication Date |
|---|---|
| CN206974404U true CN206974404U (en) | 2018-02-06 |
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ID=61410162
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720644425.5U Expired - Fee Related CN206974404U (en) | 2017-06-05 | 2017-06-05 | A kind of piston internal-and external diameter automatic detection device of improved structure |
Country Status (1)
| Country | Link |
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| CN (1) | CN206974404U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108827195A (en) * | 2018-08-31 | 2018-11-16 | 南京博蓝奇智能科技有限公司 | The intelligent measurement method and equipment of hole axial workpiece based on machine vision |
| CN113124743A (en) * | 2021-04-20 | 2021-07-16 | 济宁市技师学院 | Error detection device for numerical control machining |
-
2017
- 2017-06-05 CN CN201720644425.5U patent/CN206974404U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108827195A (en) * | 2018-08-31 | 2018-11-16 | 南京博蓝奇智能科技有限公司 | The intelligent measurement method and equipment of hole axial workpiece based on machine vision |
| CN113124743A (en) * | 2021-04-20 | 2021-07-16 | 济宁市技师学院 | Error detection device for numerical control machining |
| CN113124743B (en) * | 2021-04-20 | 2022-04-22 | 济宁市技师学院 | Error detection device for numerical control machining |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180206 |