CN209717001U - A kind of differential casing automatic production line - Google Patents
A kind of differential casing automatic production line Download PDFInfo
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- CN209717001U CN209717001U CN201920447900.9U CN201920447900U CN209717001U CN 209717001 U CN209717001 U CN 209717001U CN 201920447900 U CN201920447900 U CN 201920447900U CN 209717001 U CN209717001 U CN 209717001U
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Abstract
The utility model discloses a kind of differential casing automatic production lines, are related to auto parts and components processing and manufacturing technology comprising feeding line, the first workbench, the second workbench, third workbench and the lower stockline being sequentially connected;It further include the first processing unit (plant), the second processing unit (plant), third processing unit (plant), 4th processing unit (plant), the 5th processing unit (plant), the 6th processing unit (plant), two transfer feed bins are separately positioned between the first workbench and the second workbench and between the second workbench between third workbench;For realizing the reprinting of differential casing between adjacent two workbench;The first robot is provided on first workbench, the first robot is for grabbing and shifting differential casing;The second robot is provided on second workbench, the second robot is for grabbing and shifting differential casing;Third robot is provided on third workbench, third robot is for grabbing and shifting differential casing.
Description
Technical field
The utility model relates to auto parts and components processing and manufacturing technologies, are specifically that a kind of differential casing is automatic
Metaplasia producing line.
Background technique
It is shown in Figure 1, the differential casing, manual production line mainly are produced by the way of manual production line at present
It being made of 3 sleeping carriages, 1 Tai Lijia, 1 Tai Liche, 1 vertical milling, 1 special plane, totally 7 sequences produce, and per tour needs 7 direct labors,
Material transmitting material frame trolley between process, the artificial transmitting work for realizing part handling and part taking and placing on material frame on lathe
Make, part is be easy to cause to collide with, causes to damage with material bridge joint contacting surface, influence product quality, and operator's labor intensity compares
Greatly;Production equipment is controlled in "-" type, is difficult to realize one man operation multimachine, is caused the waste of worker labour and resource;Process it
Between the placement position man's activity of material trolley it is bigger, be in uncontrollable state, cause mixed and disorderly unordered;Although matching on lathe
It is equipped with pneumatic blowing rifle and receives the iron filings case of iron filings, be all difficult to ensure the cleaning in workshop, iron filings fall in mill floor, easily prick
It hurts sb.'s feelings, cutting fluid is sprinkled upon ground, is not only difficult to clear up and make one easily to slide into, there are security risks.
Utility model content
In view of the deficiencies in the prior art, the purpose of this utility model is to provide a kind of automations of differential casing
Production line in conjunction with satisfaction safety, automatic convenient, guarantee quality, and meets the requirement that 6S is managed.
To achieve the above objectives, the technical scheme adopted by the utility model is that: a kind of differential casing automatic production line,
Including feeding line, the first workbench, the second workbench, third workbench and the lower stockline being sequentially connected;It further include the first processing
Device is connected with the side of the first workbench, rough turn for the outer circle to differential casing big end and inner hole is rough turn;Second adds
Tooling is set, and is connected with the other side of the first workbench, for the outer circle to differential casing small end to be rough turn and inner hole smart car;The
Three processing unit (plant)s are connected with the side of the second workbench, for the external diameter lathe finish to differential casing;4th processing unit (plant),
It is connected with the other side of the second workbench, for carrying out drilling processing to differential casing;5th processing unit (plant), with third
The side of workbench is connected, for carrying out drilling processing to differential casing;6th processing unit (plant), it is another with third workbench
Side is connected, and processes for the Internal Spherical Surface to differential casing;Two transfer feed bins, be separately positioned on the first workbench and
Between second workbench and between the second workbench between third workbench;For realizing poor between adjacent two workbench
The reprinting of fast device shell;The first robot is provided on first workbench, first robot is for grabbing and shifting
Differential casing;The second robot is provided on second workbench, second robot is for grabbing and shifting differential
Device shell;Third robot is provided on the third workbench, the third robot is for grabbing and shifting differential carrier
Body.
Further improvement lies in that: material pallet is both provided on three workbench, the material pallet includes pedestal,
It is provided with fixed plate at the top of the pedestal, support plate, intermediate plate and side for placing differential casing are provided in fixed plate
Plate is equipped with the two sensor mounting plates being oppositely arranged by the fixed plate, is provided at the top of the sensor mounting plate
One optoelectronic switch.
Further improvement lies in that: iron filings disposal plant is both provided on three workbench, the iron filings disposal plant includes
Blowing pipe blows bits head and gas source, blows bits for carrying out to the differential casing after processing.
Further improvement lies in that: the transfer feed bin includes no bar magnetic air cylinder and reprinting platform, the no bar magnetic air cylinder
Including magnetic slider, accurate slide bar, two polished rods and two mounting bases;The both ends of the precision slide bar and two polished rods connect with two mounting bases
It connects, and accurate slide bar is between two polished rods;The magnetic slider is slidably mounted on accurate slide bar and two polished rods;The reprinting platform is solid
Dingan County is on magnetic slider.
Further improvement lies in that: it is additionally provided with angular positioning device on second workbench, the angular positioning device packet
Include round positioning disk, position-arresting disk, limit shaft, limit plate, cylinder and the second optoelectronic switch;The cylinder is mounted in fixing seat,
And the telescopic end of cylinder and the side of limit plate connect, the other side of limit plate is connect with position-arresting disk, the limit shaft and limit
Disk connection;The circle positioning disk is arranged by position-arresting disk, for carrying differential casing;The second optoelectronic switch setting exists
By round positioning disk, for detecting whether round positioning disk carries differential casing.
Further improvement lies in that: it is additionally provided with detection device by the third workbench, is provided with iron on the detection device
It considers box to be worth doing, is provided in the iron filings box and blows bits head, for blowing the iron filings on differential casing off;Part positioning disk, for carrying difference
Fast device shell;Standard component positioning disk carries out calibration inspection for carrying standard component, and with the differential casing on part positioning disk
It surveys;Marking machine, for the differential casing mark qualified for calibration;NG part lower stockline, for underproof differential mechanism will to be calibrated
Shell is sent out;Data monitoring screen, for showing detection information.
Further improvement lies in that: first processing unit (plant), the second processing unit (plant) and third processing unit (plant) are horizontal lathe,
4th processing unit (plant) and slender acanthopanax tooling are set to vertical machining centre, and the 6th processing unit (plant) is vertical lathe.
Further improvement lies in that: protective net peace is both provided with by first workbench, the second workbench and third workbench
Air cock.
Further improvement lies in that: three workbench are both provided with the control panel for controlling corresponding machine people.
The utility model has the beneficial effects that:
The utility model has high speed, accurate characteristic, and the peak use rate of raw material may be implemented, improve the conjunction of product
Lattice rate, and then production efficiency is improved, reduce cost.The work situation of operator is also improved simultaneously, having operator can
The safety guarantee leaned on may be implemented people monitoring, operate more machines and be greatly saved so that human resources be greatly saved
Production cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of differential casing;
Fig. 2 is the structural schematic diagram of differential casing automatic production line in the utility model embodiment;
Fig. 3 is the structural schematic diagram of transfer feed bin in the utility model embodiment;
Fig. 4 is the structural schematic diagram of material pallet in the utility model embodiment;
Fig. 5 is the top view of Fig. 4;
Fig. 6 is the structural schematic diagram of angular positioning device in the utility model embodiment;
Fig. 7 is the structural schematic diagram of detection device in the utility model embodiment.
Appended drawing reference:
The first workbench of 1-;The first processing unit (plant) of 11-;The second processing unit (plant) of 12-;The first robot of 13-;14- feeding line;
The second workbench of 2-;21- third processing unit (plant);The 4th processing unit (plant) of 22-;The second robot of 23-;
3- third workbench;The 5th processing unit (plant) of 31-;The 6th processing unit (plant) of 32-;33- third robot;34- lower stockline;
4- transfer feed bin;41- mounting base;42- precision slide bar;43- polished rod;44- magnetic slider;45- reprints platform;
5- material pallet;51- pedestal;52- fixed plate;53- sensor mounting plate;The first optoelectronic switch of 54-;55- branch
Fagging;56- intermediate plate;57- side plate;
The angular positioning device of 6-;61- cylinder;62- fixing seat;63- limit plate;64- limit shaft;The second optoelectronic switch of 65-;
66- position-arresting disk;67- circle positioning disk;
7- detection device;71- part positioning disk;72- standard component positioning disk;73- iron filings box;74- marking machine;75-NG part
Lower stockline;76- data monitoring screen;
8- iron filings disposal plant;
9- protective net safety door.
Specific embodiment
The embodiments of the present invention are described below in detail, the embodiment described example is shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.
In the description of the present invention, it should be noted that for the noun of locality, if any term " center ", " laterally
(X) ", " longitudinal (Y) ", " vertical (Z) ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right",
The indicating positions such as "vertical", "horizontal", "top", "bottom", "inner", "outside", " clockwise ", " counterclockwise " and positional relationship be based on
Orientation or positional relationship shown in the drawings is merely for convenience of narration the utility model and simplifies description, rather than instruction or dark
Showing signified device or element must have a particular orientation, be constructed and operated with particular orientation, should not be understood as limiting this reality
With novel specific protection scope.
In addition, being used for description purposes only if any term " first ", " second ", it is not understood to indicate or imply relatively heavy
The property wanted or the quantity for implicitly indicating technical characteristic." first " is defined as a result, " second " feature can be expressed or implicit include
One or more this feature, in the utility model description, " several ", " several " are meant that two or more, remove
It is non-separately to have clearly specific restriction.
Made below with reference to the attached drawing of specification by being further described to specific embodiment of the present utility model
The technical solution of the utility model and its benefits are clearer.Describing embodiment below with reference to attached drawing is to show
Example property, it is intended to explain the utility model, and should not be understood as limiting the present invention.
Shown in referring to figs. 2 and 3, the utility model embodiment provides a kind of differential casing automatic production line, including
Feeding line 14, the first workbench 1, the second workbench 2, third workbench 3 and the lower stockline 34 being sequentially connected;The differential casing
Automatic production line further includes the first processing unit (plant) 11, is connected with the side of the first workbench 1, for big to differential casing
The outer circle at end is rough turn and inner hole is rough turn;
Second processing unit (plant) 12 is connected, for the outer circle to differential casing small end with the other side of the first workbench 1
Rough turn and inner hole smart car;
Third processing unit (plant) 21 is connected, for the external diameter lathe finish to differential casing with the side of the second workbench 2;
4th processing unit (plant) 22 is connected with the other side of the second workbench 2, adds for carrying out drilling to differential casing
Work;
5th processing unit (plant) 31 is connected with the side of third workbench 3, adds for carrying out drilling to differential casing
Work;
6th processing unit (plant) 32 is connected with the other side of third workbench 3, for the Internal Spherical Surface to differential casing into
Row processing;Specifically, the first processing unit (plant) 11, the second processing unit (plant) 12 and third processing unit (plant) 21 are horizontal lathe, the 4th adds
Tooling set 22 and the 5th processing unit (plant) 31 be vertical machining centre, the 6th processing unit (plant) 32 be vertical lathe.In the present embodiment, crouch
Formula lathe is the WI ∧ L280 sleeping carriage of modern wire numerically-controlled machine tool Co., Ltd production, and vertical machining centre is modern wire numerical control
The WI ∧ F400 of lathe Co., Ltd production is vertical to be added, and vertical lathe is that the DV-420V of oil machine Industries, Inc production is vertical
Vehicle.
Shown in Figure 3, two transfer feed bins 4 are separately positioned between the first workbench 1 and the second workbench 2, and
Between second workbench 2 between third workbench 3;For realizing the reprinting of differential casing between adjacent two workbench;Tool
Body, transfer feed bin 4 includes no bar magnetic air cylinder 61 and reprints platform 45, and no bar magnetic air cylinder 61 is sliding including magnetic slider 44, precision
Bar 42, two polished rods 43 and two mounting bases 41;The both ends of accurate slide bar 42 and two polished rods 43 are connect with two mounting bases 41, and accurate
Slide bar 42 is between two polished rods 43;Magnetic slider 44 is slidably mounted on accurate slide bar 42 and two polished rods 43;Reprint the fixed peace of platform 45
On magnetic slider 44.
The first robot 13 is provided on first workbench 1, the first robot 13 is for grabbing and shifting differential casing;
The first robot 13 is provided on second workbench 2, the second robot 23 is for grabbing and shifting differential casing;
The first robot 13 is provided on third workbench 3, third robot 33 is for grabbing and shifting differential casing.
Specifically, three workbench are both provided with the control panel for controlling corresponding machine people.It can be with independent operation machine
People's modularization executes work.External master control cabinet and feeding line, lower stockline, transfer feed bin, transfer feed bin and platform robot are online,
And robot and 6 process equipments have communication, thus realize one by robot material grasping, blowing, feeding and detection from
Dynamic production.In the present embodiment, the above-mentioned artificial Kawasaki robot of machine.Preferably, the first workbench 1, the second workbench 2 and third
Protective net safety door 9 is both provided with by workbench 3.Protective net safety door is shut, and robot executes work, and protective net safety door is opened, machine
Device people stops working, and ensure that personnel safety.
Referring to fig. 4 and shown in Fig. 5, material pallet 5 is both provided on three workbench, material pallet 5 includes pedestal
51, the top of the pedestal 51 is provided with fixed plate 52, be provided in fixed plate 52 support plate 55 for placing differential casing,
Intermediate plate 56 and side plate 57 are equipped with the two sensor mounting plates 53 being oppositely arranged by fixed plate 52, sensor mounting plate 53
Top is provided with the first optoelectronic switch 54.It is connected and fixed with soket head cap screw, straight pin between component.Whole device has part
Placement positioning and photoelectric sensing effect, robot gripper grab part and place on turning-over support plate, intermediate plate and side plate, sensor
It transmits signal and places next station by program crawl part small end to robot.Specifically, being both provided with iron on three workbench
Consider disposal plant 8 to be worth doing, iron filings disposal plant 8 includes blowing pipe, blows bits head and gas source, for the differential casing after processing into
Row blows bits.
It is shown in Figure 6, angular positioning device 6 is additionally provided on the second workbench 2, which includes circle
Shape positioning disk 67, position-arresting disk 66, limit shaft 64, limit plate 63, cylinder 61 and the second optoelectronic switch 65;Cylinder 61 is mounted on fixation
On seat 62, and the telescopic end of cylinder 61 is connect with the side of limit plate 63, and the other side of limit plate 63 is connect with position-arresting disk 66, limit
Position axis 64 is connect with position-arresting disk 66;Round positioning disk 67 is arranged by position-arresting disk 66, for carrying differential casing;Second photoelectricity
Switch 65 is arranged by round positioning disk 67, for detecting whether round positioning disk 67 carries differential casing.Between component
It is connected and fixed with soket head cap screw, straight pin.Whole device has part placement positioning and photoelectric sensing effect, robot gripper
Crawl part is placed on round positioning disk, and sensor-based system transmitting signal is angularly positioned to circular limit plate, and robot is pressed
Program grabs part, and sensor-based system transmits signal and does setback to circular limit plate.
It is shown in Figure 7, it is additionally provided with detection device 7 by third workbench 3, is provided with iron filings box on the detection device 7
73, it is provided in the iron filings box 73 and blows bits head, for blowing the iron filings on differential casing off;
Part positioning disk 71, for carrying differential casing;
Standard component positioning disk 72 is calibrated for carrying standard component, and with the differential casing on part positioning disk 71
Detection;
Marking machine 74, for the differential casing mark qualified for calibration;
NG part lower stockline 75 is sent out for that will calibrate underproof differential casing;
Data monitoring screen 76, for showing detection information.
The working principle of the utility model are as follows:
Part (differential casing) is transported to the first robot work region by feeding line, and the first robot is grabbed using handgrip
It takes workpiece to be placed at the first processing unit (plant) station to be processed, this station is to carry out differential casing big end outer circle, inner hole
It is rough turn;After processing is completed, the first robot gripper crawl part is placed on material pallet, and then the first robot gripper revolves
Turn 180 ° of exchange directions and holding parts small end, is then placed in the rough turn and inner hole that the second processing unit (plant) station carries out small end outer circle
Smart car, after processing is completed, the first robot gripper crawl part is placed on the reprinting platform of transfer feed bin, is then reprinted to the
Two workbench;
Second robot is placed into the smart car for carrying out carrying out outer diameter at third processing unit (plant) station using handgrip crawl part,
After completion of processing, the second robot gripper crawl part is placed on material pallet, and then the second robot gripper rotates
180 ° of exchange directions and holding parts small end, require according to productive temp, part are sent to the 4th processing unit (plant) or slender acanthopanax
Tooling is set;
Wherein, part is sent to the specific steps of the 4th processing unit (plant) are as follows: part crawl is put into the 4th by the second robot
The station of processing unit (plant) carries out drilling processing;After processing is completed, part crawl is placed on the reprinting of transfer feed bin by the second robot
On platform, and reprint to third workbench;Third robot crawl part is placed on material pallet, and then third robot is grabbed
Hand rotates 180 ° of exchange directions and holding parts small end;
Part is sent to the specific steps of the 5th processing unit (plant) are as follows: part crawl is placed on transfer feed bin by the second robot
It reprints on platform, and reprints to third workbench;The station that third robot crawl part is put into the 5th processing unit (plant) drills
Processing;After processing is completed, third robot crawl part is placed on material pallet, and then third robot gripper rotates
180 ° of exchange directions and holding parts small end;
After the completion of drilling part manufacturing procedure, third robot crawl part is put into the station progress of the 6th processing unit (plant)
The processing of spherical surface;
After the completion of inner sphere working, the iron filings box position tracheae that third robot crawl part is put into detection device blows iron off
It is put into part positioning disk position after bits to be detected, while placing calibration component equipped with calibration component positioning disk, is automatically performed detection, examines
Unqualified part is surveyed by robot pick-and-place to NG part lower stockline, pieces O.K. is detected and enters stamper, mark is carried out by marking machine,
It is transported to product qualification area by lower stockline after the completion of mark by robot pick-and-place.
Preferably, after the completion of the manufacturing procedure of each station, robot crawl part is placed at iron filings disposal plant,
The next step is carried out again by blowing after bits head blows iron filings off.
It is furthermore preferred that the second robot crawl part is put into angular positioning before part enters the processing of third processing unit (plant)
On the round positioning disk of device, cylinder drives position-arresting disk advance, setback, plays angular positioning action to part.Positioning is completed
Afterwards, the second robot, which grabs part again and is put at third processing unit (plant), is processed.
In the description of specification, reference term " one embodiment ", " preferably ", " example ", " specific example " or " one
The description of a little examples " etc. means particular features, structures, materials, or characteristics described in conjunction with this embodiment or example, is contained in
In at least one embodiment or example of the utility model, in the present specification not necessarily for the schematic representation of above-mentioned term
Refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any one
It is combined in a suitable manner in a or multiple embodiments or example.
From the foregoing description of structures and principles it should be understood by those skilled in the art that, the utility model
It is not limited to above-mentioned specific embodiment, it is equal using the improvement of techniques well known and substitution on the basis of the utility model
The protection scope of the utility model is fallen in, should be limited by each claim.
Claims (9)
1. a kind of differential casing automatic production line, including feeding line (14), the first workbench (1), second being sequentially connected
Workbench (2), third workbench (3) and lower stockline (34);It is characterized by also including
First processing unit (plant) (11) is connected with the side of the first workbench (1), thick for the outer circle to differential casing big end
Vehicle and inner hole are rough turn;
Second processing unit (plant) (12) is connected, for the outer circle to differential casing small end with the other side of the first workbench (1)
Rough turn and inner hole smart car;
Third processing unit (plant) (21) is connected, for the external diameter lathe finish to differential casing with the side of the second workbench (2);
4th processing unit (plant) (22) is connected with the other side of the second workbench (2), adds for carrying out drilling to differential casing
Work;
5th processing unit (plant) (31) is connected with the side of third workbench (3), adds for carrying out drilling to differential casing
Work;
6th processing unit (plant) (32) is connected with the other side of third workbench (3), for the Internal Spherical Surface to differential casing into
Row processing;
Two transfer feed bins (4), are separately positioned between the first workbench (1) and the second workbench (2) and the second workbench
(2) between third workbench (3);For realizing the reprinting of differential casing between adjacent two workbench;
It is provided with the first robot (13) on first workbench (1), first robot (13) is for grabbing and shifting
Differential casing;
It is provided with the second robot (23) on second workbench (2), second robot (23) is for grabbing and shifting
Differential casing;
It is provided with third robot (33) on the third workbench (3), the third robot (33) is for grabbing and shifting
Differential casing.
2. differential casing automatic production line according to claim 1, it is characterised in that: be all arranged on three workbench
Have material pallet (5), the material pallet (5) includes pedestal (51), is provided with fixed plate at the top of the pedestal (51)
(52), support plate (55), intermediate plate (56) and the side plate (57) for placing differential casing, institute are provided in fixed plate (52)
It states and the two sensor mounting plates (53) being oppositely arranged is installed by fixed plate (52), set at the top of the sensor mounting plate (53)
It is equipped with the first optoelectronic switch (54).
3. differential casing automatic production line according to claim 1, it is characterised in that: be all arranged on three workbench
Have iron filings disposal plant (8), the iron filings disposal plant (8) includes blowing pipe, blows bits head and gas source, after to processing
Differential casing carries out blowing bits.
4. differential casing automatic production line according to claim 1, it is characterised in that: transfer feed bin (4) packet
It includes no bar magnetic air cylinder (61) and reprints platform (45), the no bar magnetic air cylinder (61) includes magnetic slider (44), accurate slide bar
(42), two polished rods (43) and two mounting bases (41);It is described precision slide bar (42) and two polished rods (43) both ends with two mounting bases
(41) it connects, and accurate slide bar (42) is between two polished rods (43);The magnetic slider (44) is slidably mounted on accurate slide bar
(42) and two polished rods (43);The reprinting platform (45) is fixedly mounted on magnetic slider (44).
5. differential casing automatic production line according to claim 1, it is characterised in that: second workbench (2)
On be additionally provided with angular positioning device (6), which includes round positioning disk (67), position-arresting disk (66), limit
Axis (64), limit plate (63), cylinder (61) and the second optoelectronic switch (65);The cylinder (61) is mounted on fixing seat (62),
And the telescopic end of cylinder (61) is connect with the side of limit plate (63), the other side of limit plate (63) is connect with position-arresting disk (66),
The limit shaft (64) connect with position-arresting disk (66);The circle positioning disk (67) is arranged on position-arresting disk (66) side, for carrying
Differential casing;Second optoelectronic switch (65) setting is other in round positioning disk (67), for detecting round positioning disk (67)
Whether differential casing is carried.
6. differential casing automatic production line according to claim 1, it is characterised in that: the third workbench (3)
Side is additionally provided with detection device (7), is provided on the detection device (7)
Iron filings box (73), interior be provided with of the iron filings box (73) blows bits head, for blowing the iron filings on differential casing off;
Part positioning disk (71), for carrying differential casing;
Standard component positioning disk (72) is calibrated for carrying standard component, and with the differential casing on part positioning disk (71)
Detection;
Marking machine (74), for the differential casing mark qualified for calibration;
NG part lower stockline (75) is sent out for that will calibrate underproof differential casing;
Data monitoring screen (76), for showing detection information.
7. differential casing automatic production line according to claim 1, it is characterised in that: first processing unit (plant)
(11), the second processing unit (plant) (12) and third processing unit (plant) (21) are horizontal lathe, the 4th processing unit (plant) (22) and the 5th
Processing unit (plant) (31) is vertical machining centre, and the 6th processing unit (plant) (32) is vertical lathe.
8. differential casing automatic production line according to claim 1, it is characterised in that: first workbench (1),
Protective net safety door (9) are both provided with by second workbench (2) and third workbench (3).
9. differential casing automatic production line according to claim 1, it is characterised in that: three workbench are both provided with
For controlling the control panel of corresponding machine people.
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Cited By (1)
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CN109986364A (en) * | 2019-04-03 | 2019-07-09 | 郧西精诚汽配有限公司 | A kind of differential casing automatic production line |
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CN109986364A (en) * | 2019-04-03 | 2019-07-09 | 郧西精诚汽配有限公司 | A kind of differential casing automatic production line |
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