CN104339170B - A kind of mixed flow roller automatic production line - Google Patents
A kind of mixed flow roller automatic production line Download PDFInfo
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- CN104339170B CN104339170B CN201410500564.1A CN201410500564A CN104339170B CN 104339170 B CN104339170 B CN 104339170B CN 201410500564 A CN201410500564 A CN 201410500564A CN 104339170 B CN104339170 B CN 104339170B
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- automatic
- steel pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The present invention provide a kind of high flexibility, intellectuality, in high precision, high reliability, mixed flow roller automatic production line, the method is characterized in that it uses the distribution form that walking robot combines with welding robot, by 8 horizontal NC lathes, online detection instrument, the most slotting key machine, automatic erection welding unit, polisher lapper, automatic code-printing machine and part automatic handing system composition.Captured by walking robot, steel pipe blank completes the detection of overall dimensions parameter at detection station automatically, steel pipe numerical control machine for processing is according to parameters obtained, complete the first sequence processing of steel pipe, plug numerical control machine for processing is according to the plug of the corresponding specification of steel pipe seam processing, and automatically assemble with the steel pipe completing all manufacturing procedures, welding robot carry out automatic welding.Postwelding blank roller has been captured polish by walking six articulated robot, and carries out completing on grinding and polishing, automatic code-printing machine stamp technique on automatic grinding and polishing device, and is placed on automatic blanking storehouse wait workman's blanking to finished product roller.
Description
Technical field
The present invention relates to a kind of automatic assembly line, specifically produce the automatic assembly line of printing press plate roller.
Background technology
Roller automatic assembly line is primarily to meet the requirement to automatic assembly line of the roller industry in high precision.Owing to printing press plate roller need to meet various printed patterns requirement, required roller length, diameter, wall thickness, keyway equidimension are all multifarious, so common transfer matic cannot meet the production requirement of such high flexibility.
Summary of the invention
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of mixed flow roller automatic production line.
The object of the present invention is achieved like this: it includes two six articulated robots, and one of them robot is walked on slide unit 12 by pinion and rack, referred to as walking robot 9；Slide unit includes top, terminal and both sides, installs steel pipe feeding bin 6 on the ground at slide unit top；The ground of slide unit wherein side is held from start to finish and installs successively, get rid of material station 10, carry out steel pipe centre frame frame nest and seam processing numerically controlled lathe 11, carry out the numerically controlled lathe 13 of circle of steel tube processing, numerically controlled lathe the 14, first autogenous mill the 15, second autogenous mill 16 carrying out the polish of roller cylindrical and dynamic balancing station 17；The ground of slide unit opposite side is held from start to finish and installs successively, Tube heating furnace station 27, carry out the numerically controlled lathe 23 of circle of steel tube processing, cooling station 22, carry out the numerically controlled lathe 21 of the polish of postwelding termination and endoporus, carry out the numerically controlled lathe 20 of the polish of roller cylindrical, automatic code-printing machine 19 and roller automatic blanking storehouse 18；Plug automatic charging storehouse 5 is installed on the ground of steel pipe feeding bin 6 side successively and detection station 2 is dried in plug upset cooling；The surrounding of another six articulated robot 30 is plug upset cooling drying detection station 2 respectively, carries out plug endoporus and the numerically controlled lathe 1 of side end face processing, carries out plug cylindrical and the numerically controlled lathe 29 of opposite side end face processing and the most slotting key machine 28.
It uses the distribution form that walking robot combines with welding robot (another robot), by 8 horizontal NC lathes, online detection instrument, the most slotting key machine, automatic erection welding unit, polisher lapper, automatic code-printing machine and part automatic handing system composition.Captured by walking robot, steel pipe blank completes the detection of overall dimensions parameter at detection station automatically, steel pipe numerical control machine for processing is according to parameters obtained, complete the first sequence processing of steel pipe, and completed the judgement to steel pipe cylindricity by detecting device in machine, and defective, carry out getting rid of material, plug numerical control machine for processing is according to the plug of the corresponding specification of steel pipe seam processing, and automatically assemble with the steel pipe completing all manufacturing procedures, welding robot carry out automatic welding.Postwelding blank roller has been captured polish by walking six articulated robot, and carries out completing on grinding and polishing, automatic code-printing machine stamp technique on automatic grinding and polishing device, and is placed on automatic blanking storehouse wait workman's blanking to finished product roller.
Compared with prior art, the positive effect of the present invention is: have high flexibility, intellectuality, high accuracy and high reliability.
Accompanying drawing explanation
Further illustrate the present invention below in conjunction with the accompanying drawings.
Fig. 1 is the schematic diagram of the present invention.
Detailed description of the invention
It includes two six articulated robots, and one of them robot is walked on slide unit 12 by pinion and rack, referred to as walking robot 9；Slide unit includes top, terminal and both sides, installs steel pipe feeding bin 6 on the ground at slide unit top；The ground of slide unit wherein side is held from start to finish and installs successively, get rid of material station 10, carry out steel pipe centre frame frame nest and seam processing numerically controlled lathe 11, carry out the numerically controlled lathe 13 of circle of steel tube processing, numerically controlled lathe the 14, first autogenous mill the 15, second autogenous mill 16 carrying out the polish of roller cylindrical and dynamic balancing station 17；The ground of slide unit opposite side is held from start to finish and installs successively, Tube heating furnace station 27, carry out the numerically controlled lathe 23 of circle of steel tube processing, cooling station 22, carry out the numerically controlled lathe 21 of the polish of postwelding termination and endoporus, carry out the numerically controlled lathe 20 of the polish of roller cylindrical, automatic code-printing machine 19 and roller automatic blanking storehouse 18；Plug automatic charging storehouse 5 is installed on the ground of steel pipe feeding bin 6 side successively and detection station 2 is dried in plug upset cooling；The surrounding of another six articulated robot 30 is plug upset cooling drying detection station 2 respectively, carries out plug endoporus and the numerically controlled lathe 1 of side end face processing, carries out plug cylindrical and the numerically controlled lathe 29 of opposite side end face processing and the most slotting key machine 28.4 is flange station turning, and 7 is perimeter defense, and 24 is station.
Job state: production requirement is issued to transfer matic data management and control system 8 by company's ERP system, according to ERP, transfer matic data management requires that each equipment of scheduling is carried out processing and prepared with control system 8.Steel pipe feeding bin 6 rotates to corresponding station, walking robot 9 captures required gauge steel tube components blank from steel pipe feeding bin 6, it is transported to Tube heating furnace station 27 and carries out steel pipe blank length and the detection of cylindrical, and the data obtained is uploaded to transfer matic data management and control system 8.By transfer matic data management and control system 8, blank accurate dimension information is passed to Digit Control Machine Tool 11, numerically controlled lathe 11 carries out the processing of steel pipe centre frame frame nest, after frame nest completes processing, the detection to steel pipe cylinder is completed, it is judged that can workpiece cylindricity meet following process requirement by Workpiece detecting device in Digit Control Machine Tool 11 machine.If being unsatisfactory for following process requirement, walking robot 9 part being transported to get rid of material station 10 and carry out getting rid of material, after completing to get rid of material, turn-key system will reschedule new work pieces process；If meeting following process requirement, Digit Control Machine Tool 11 will continue the processing of steel pipe seam sequence, plug feed bin 5 rotates to corresponding station simultaneously, another six articulated robot 30 captures plug blank placement plug detection station 2 from plug feed bin 5 and completes the external diameter of plug, endoporus, the detection of thickness, and the data obtained is uploaded to transfer matic data management and control system 8, by transfer matic data management and control system 8, blank accurate dimension information is passed to Digit Control Machine Tool 1, then another six articulated robot 30 captures blank and delivers to Digit Control Machine Tool 1 and carry out the processing of endoporus and a side end face, delivered to Digit Control Machine Tool 29 by the crawl of another six articulated robot 30 after completing and complete cylindrical and the processing of opposite side end face.After steel pipe completes processing in Digit Control Machine Tool 11, turn-key system scheduling deliver to Digit Control Machine Tool 13 or Digit Control Machine Tool 23 are carried out the processing of circle of steel tube.After steel pipe and plug all complete processing, captured by walking robot 9 and another six articulated robot 30 respectively deliver to steel pipe cleaning drying station 25 and plug cleaning and drying station 3 weld before cleaning and drying, prevent residual scrap iron and cutting fluid welding quality from producing impact.After completing cleaning and drying, it is sent to automatic erection welding unit 26 by steel pipe and plug, automatically erection welding unit 26 is made up of positioner and welding robot, positioner clamping steel pipe completes assembling with plug, welding robot welds, after completing one end welding, positioner upset carries out other end assembling, welding.Roller after being captured welding by walking robot 9 is put to cooling station 22 and is cooled down, after postwelding roller completes cooling, delivered to Digit Control Machine Tool 21 by walking robot 9 crawl carry out the polish of postwelding termination and endoporus, and carried out reverse side to process other end by walking robot 9.Captured by walking robot 9 according to turn-key system scheduling after completing termination polish and deliver to Digit Control Machine Tool 14 or Digit Control Machine Tool 20 completes the polish of roller cylindrical.Walking robot 9 roller after polish is delivered to automatic dynamic balance station 17 carry out dynamic balancing detection and process after, deliver to autogenous mill 15 again or autogenous mill 16 completes surface grinding, roller after grinding is carried out stamp by automatic code-printing machine 19, finally by walking robot 9, the roller after stamp is delivered to roller automatic blanking storehouse 18.
Claims (1)
1. a mixed flow roller automatic production line, is characterized in that: it includes two six articulated robots, and one of them six articulated robot is walked on slide unit (12) by pinion and rack, referred to as walking robot (9)；Slide unit includes top, terminal and both sides, installs steel pipe feeding bin (6) on the ground at slide unit top；The ground of slide unit wherein side is installed to terminal successively from top, gets rid of material station (10), carry out steel pipe centre frame frame nest and the numerically controlled lathe (11) of seam processing, carry out the numerically controlled lathe (13) of circle of steel tube processing, carry out the numerically controlled lathe (14) of the polish of roller cylindrical, the first autogenous mill (15), the second autogenous mill (16) and dynamic balancing station (17)；The ground of slide unit opposite side is installed to terminal successively from top, Tube heating furnace station (27), carries out the numerically controlled lathe (23) of circle of steel tube processing, cooling station (22), carry out the numerically controlled lathe (21) of the polish of postwelding termination and endoporus, carry out the numerically controlled lathe (20) of the polish of roller cylindrical, automatic code-printing machine (19) and roller automatic blanking storehouse (18)；Plug automatic charging storehouse (5) is installed on the ground of steel pipe feeding bin (6) side successively and detection station (2) is dried in plug upset cooling；The surrounding of another six articulated robot (30) is that plug upset cooling is dried detection station (2), carried out plug endoporus and the numerically controlled lathe (1) of side end face processing, carries out plug cylindrical and the numerically controlled lathe (29) of opposite side end face processing and automatic slotting key machine (28) respectively；Described production line also has to be dispatched each equipment and carries out processing and prepare, collect detection data and transmission detection data transfer matic data management and control system (8), steel pipe cleaning drying station (25), plug cleaning and drying station (3) and welded still pipe to the relevant device automatic erection welding unit (26) with plug, and wherein automatic erection welding unit (26) is made up of positioner and welding robot.
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| CN201410500564.1A CN104339170B (en) | 2014-09-26 | 2014-09-26 | A kind of mixed flow roller automatic production line |
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| CN201410500564.1A CN104339170B (en) | 2014-09-26 | 2014-09-26 | A kind of mixed flow roller automatic production line |
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| CN104339170A CN104339170A (en) | 2015-02-11 |
| CN104339170B true CN104339170B (en) | 2016-09-28 |
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| CN108466118B (en) * | 2018-03-14 | 2019-11-05 | 郑州工程技术学院 | A kind of numerical control processing management system and method based on Internet of Things |
| CN110405473A (en) * | 2019-08-14 | 2019-11-05 | 山东广泰环保科技有限公司 | A kind of roll body preparation facilities and technique |
| CN111215909A (en) * | 2020-01-15 | 2020-06-02 | 无锡恒久安泰智能制造有限公司 | Tunnel type continuous structural member automatic production system |
| CN112775641A (en) * | 2020-12-31 | 2021-05-11 | 瑞纳智能设备股份有限公司 | Watch body production assembly line |
| CN113146152B (en) * | 2021-04-08 | 2022-11-25 | 上海运城制版有限公司 | Automatic control method and device for plate roller vehicle loading and blocking unit and computer readable medium |
| CN114670019B (en) * | 2022-04-26 | 2023-03-14 | 安徽托众科技有限公司 | Telescopic machine frame welding and polishing production line and production device thereof |
| CN115055979A (en) * | 2022-06-17 | 2022-09-16 | 广东省离散智造科技创新有限公司 | Processing production line and processing method of artware |
| CN115502629A (en) * | 2022-09-01 | 2022-12-23 | 中国第一汽车股份有限公司 | Welding flexible production system based on intelligent AGV and intelligent three-dimensional library |
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| JP3262816B2 (en) * | 1991-10-23 | 2002-03-04 | 株式会社アマダ | Drilling and cutting equipment for shaped steel |
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| CN104339170A (en) | 2015-02-11 |
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Effective date of registration: 20171211 Address after: 110142 the development zone of Shenyang economic and Technological Development Zone, Shenyang, Shenyang, Liaoning Province, No. 17 A No. 1-2 Patentee after: Shenyang machine tool (Group) Co., Ltd. precision NC Machine Tool Branch Co. Address before: 110141 Shenyang economic and Technological Development Zone, Liaoning Province, No. 1, No. 17, No. 1, development road, Shenyang economic and Technological Development Zone Patentee before: Shenyang First Machine Tool Plant |
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Effective date of registration: 20210917 Address after: No.17a1, Kaifa Road, Shenyang Economic and Technological Development Zone, Shenyang City, Liaoning Province Patentee after: SHENYANG MACHINE TOOL (Group) Co.,Ltd. Address before: 110142 No. 1-2, 17a, Kaifa Road, Shenyang Economic and Technological Development Zone, Shenyang City, Liaoning Province Patentee before: Shenyang machine tool (Group) Co., Ltd. precision NC Machine Tool Branch Co. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No.17a1, Kaifa Road, Shenyang Economic and Technological Development Zone, Shenyang City, Liaoning Province Patentee after: General Technology Group Shenyang Machine Tool Co.,Ltd. Address before: No.17a1, Kaifa Road, Shenyang Economic and Technological Development Zone, Shenyang City, Liaoning Province Patentee before: SHENYANG MACHINE TOOL (GROUP) CO.,LTD. |