CN107520623A - A kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller - Google Patents
A kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller Download PDFInfo
- Publication number
- CN107520623A CN107520623A CN201710735996.4A CN201710735996A CN107520623A CN 107520623 A CN107520623 A CN 107520623A CN 201710735996 A CN201710735996 A CN 201710735996A CN 107520623 A CN107520623 A CN 107520623A
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- Prior art keywords
- roller
- cylindrical
- plug
- hole
- coarse
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- 238000007646 gravure printing Methods 0.000 title claims abstract description 16
- 238000003754 machining Methods 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 210000003491 Skin Anatomy 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The present invention relates to a kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller, including plug-hole end face organisation of working, circular arc excircle machining mechanism and the roller cylindrical lapping mechanism set gradually；After described plug-hole end face organisation of working is processed to the plug-hole of roller and end face, the circular arc of described circular arc excircle machining mechanism roughing roller and cylindrical, then smart car roller again is cylindrical, and last roller cylindrical lapping mechanism grinding roller is cylindrical.Compared with prior art, the present invention has the advantages that production efficiency height, good product quality.
Description
Technical field
The present invention relates to a kind of roller processing unit (plant), is filled more particularly, to a kind of coarse-fine vehicle integrated processing of gravure printing roller
Put.
Background technology
The position of present gravure printing roller plug and steel-pipe welding post-processing is as shown in Figure 1：Thick line portion in figure, end face A, block up
Hole B, circular arc C, cylindrical D are the parts to be processed.
Work flow is respectively：
1st, rough turn-digging-smart car-grinding,
2 or be rough turn-digging-smart car-grinding.
Both processing methods are required for rough turn and smart car to go up lathe process, low production efficiency respectively twice.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of production efficiency is high, production
The coarse-fine vehicle integrated processing unit (plant) of the measured gravure printing roller of quality.
The purpose of the present invention can be achieved through the following technical solutions：
A kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller, including plug-hole end face organisation of working, the circular arc set gradually
Excircle machining mechanism and roller cylindrical lapping mechanism；
After described plug-hole end face organisation of working is processed to the plug-hole of roller and end face, described circular arc Excircle machining
The circular arc of mechanism roughing roller and cylindrical, then smart car roller again is cylindrical, and roller is ground by last roller cylindrical lapping mechanism
It is cylindrical.
Described plug-hole end face organisation of working includes digital-control two-head boring and self-centering fixture, and described self-centering fixture clamps
Roller to be processed is cylindrical, and described digital-control two-head boring is processed to the plug-hole of roller and end face.
Described self-centering fixture center and digital-control two-head boring center is on the same axis.
The plug-hole axiality at roller both ends is less than 0.02mm after processing.
The plug-hole ovality at roller both ends is less than 0.015mm after processing.
Described circular arc excircle machining mechanism include numerically controlled lathe and be separately mounted on numerically controlled lathe it is first top,
Roughing unit and finishing unit, after the described first top plug for holding out against roller, described roughing unit is to roller
Circular arc and it is cylindrical be processed, after machining, described finishing unit finishes again to the cylindrical of roller.
Described roughing unit is roughing lathe tool, and described finishing unit is finishing lathe tool.
Described roller cylindrical lapping mechanism includes grinder and second top, second top plug for holding out against roller
Afterwards, described grinder is cylindrical to roller is ground.
Compared with prior art, the present invention has advantages below：
1st, by the blank of roller it is cylindrical on the basis of the self-centering boring both ends plug-hole of double end, ensure that the same of plug-hole and cylindrical blank
Axle degree, roller Excircle machining amount is uniform, and roller is not in casting skin, the situation that surplus deficiency is scrapped.
2nd, the axiality of plug-hole is less than 0.02mm after the boring of both ends digital-control two-head.
3rd, the ovality after plug-hole boring processing is less than 0.015mm.Better than digging roller plug-hole ellipse 0.06mm on lathe.
4th, the automatic control that the roller realized is clamped, processed is processed using self-centering Double end digital control boring, it is easy to operate.
5th, roller is cylindrical, circular arc is rough turn, smart car is once programmed on numerically controlled lathe and machined automatically, reduces on one
Mach process.
6th, roller is rough turn and smart car once upper machine, keep allowance stable, be advantageous to improve the precision of smart car roller.
Brief description of the drawings
Fig. 1 is existing roller working position schematic diagram；
Wherein A is end face, and B is plug-hole, and C is circular arc, and D is cylindrical；
Fig. 2 is the structural representation of the present invention；
Wherein 1 is plug-hole end face organisation of working, and 2 be circular arc excircle machining mechanism, and 3 be roller cylindrical lapping mechanism；
Fig. 3 is the structural representation of plug-hole end face of the present invention organisation of working；
Wherein 11 be digital-control two-head boring, and 12 be lathe bed, and 13 be self-centering fixture, and 4 be roller；
Fig. 4 is the roller position schematic diagram of plug-hole end face of the present invention organisation of working processing；
Wherein A is end face, and B is plug-hole.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is the part of the embodiment of the present invention, rather than whole embodiments.Based on this hair
Embodiment in bright, the every other reality that those of ordinary skill in the art are obtained on the premise of creative work is not made
Example is applied, should all belong to the scope of protection of the invention.
As shown in Fig. 2 a kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller, including the plug-hole end face processing set gradually
Mechanism 1, circular arc excircle machining mechanism 2 and roller cylindrical lapping mechanism 3；Described plug-hole end face organisation of working 1 blocks up to roller
After hole and end face are processed, the circular arc of the described roughing roller of circular arc excircle machining mechanism 2 and cylindrical, then smart car version again
Roller it is cylindrical, it is cylindrical that roller is ground by last roller cylindrical lapping mechanism 3.
As shown in figure 3, described plug-hole end face organisation of working 1 includes digital-control two-head boring 11, lathe bed 12 and self-centering fixture
13, described self-centering fixture 13 clamps that roller 4 to be processed is cylindrical, plug-hole and end of the described digital-control two-head boring 11 to roller
Face is processed.
Described self-centering fixture center and digital-control two-head boring center is on the same axis.Roller both ends after processing
Plug-hole axiality is less than 0.02mm.The plug-hole ovality at roller both ends is less than 0.015mm after processing.
Described circular arc excircle machining mechanism include numerically controlled lathe and be separately mounted on numerically controlled lathe it is first top,
Roughing unit and finishing unit, after the described first top plug for holding out against roller, described roughing unit is to roller
Circular arc and it is cylindrical be processed, after machining, described finishing unit finishes again to the cylindrical of roller.
Described roughing unit is roughing lathe tool, and described finishing unit is finishing lathe tool.Described roller
Cylindrical lapping mechanism is top including grinder and second, and after the second top plug for holding out against roller, described grinder is to version
Roller is cylindrical to be ground.
Operation principle of the present invention is as follows：
Steel pipe and plug welding after work flow be：
Digital-control two-head boring-thick, smart car-grinding.
1st, digital-control two-head boring is cylindrical as shown in Figure 3 using self-centering fixture clamping steel pipe blank：Self-centering fixture center and
The center of double end boring is on the same axis.
The plug of digital-control two-head boring processing of printing roller and end face.Thick line portion as shown in Figure 4.
2nd, processed on upper numerically controlled lathe, the circular arc of the top plug roughing roller for holding out against roller in numerical control lathe both ends, outside
Circle, then smart car roller are cylindrical.Below figure thick line portion：
3rd, upper grinder both ends are top holds out against, and grinding steel rider is cylindrical.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
Those familiar with the art the invention discloses technical scope in, various equivalent modifications can be readily occurred in or replaced
Change, these modifications or substitutions should be all included within the scope of the present invention.Therefore, protection scope of the present invention should be with right
It is required that protection domain be defined.
Claims (8)
1. a kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller, it is characterised in that including the plug-hole end face processing set gradually
Mechanism, circular arc excircle machining mechanism and roller cylindrical lapping mechanism；
After described plug-hole end face organisation of working is processed to the plug-hole of roller and end face, described circular arc excircle machining mechanism
The circular arc of roughing roller and cylindrical, then smart car roller again is cylindrical, and last roller cylindrical lapping mechanism grinding roller is cylindrical.
2. the coarse-fine vehicle integrated processing unit (plant) of a kind of gravure printing roller according to claim 1, it is characterised in that described is stifled
Hole end surface organisation of working includes digital-control two-head boring and self-centering fixture, and described self-centering fixture is clamped outside roller to be processed
Circle, described digital-control two-head boring are processed to the plug-hole of roller and end face.
A kind of 3. coarse-fine vehicle integrated processing unit (plant) of gravure printing roller according to claim 2, it is characterised in that it is described from
Centralizer center and digital-control two-head boring center is on the same axis.
A kind of 4. coarse-fine vehicle integrated processing unit (plant) of gravure printing roller according to claim 2, it is characterised in that version after processing
The plug-hole axiality at roller both ends is less than 0.02mm.
A kind of 5. coarse-fine vehicle integrated processing unit (plant) of gravure printing roller according to claim 2, it is characterised in that version after processing
The plug-hole ovality at roller both ends is less than 0.015mm.
A kind of 6. coarse-fine vehicle integrated processing unit (plant) of gravure printing roller according to claim 1, it is characterised in that described circle
Arc excircle machining mechanism includes numerically controlled lathe and the first top, roughing unit and finishing that are separately mounted on numerically controlled lathe
Work order is first, after the first described top plug for holding out against roller, circular arc and cylindrical progress of the described roughing unit to roller
Processing, after machining, described finishing unit finishes again to the cylindrical of roller.
7. the coarse-fine vehicle integrated processing unit (plant) of a kind of gravure printing roller according to claim 6, it is characterised in that described is thick
Machining cell is roughing lathe tool, and described finishing unit is finishing lathe tool.
A kind of 8. coarse-fine vehicle integrated processing unit (plant) of gravure printing roller according to claim 1, it is characterised in that described version
Roller cylindrical lapping mechanism is top including grinder and second, after the second top plug for holding out against roller, described grinder pair
Roller is cylindrical to be ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710735996.4A CN107520623A (en) | 2017-08-24 | 2017-08-24 | A kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710735996.4A CN107520623A (en) | 2017-08-24 | 2017-08-24 | A kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107520623A true CN107520623A (en) | 2017-12-29 |
Family
ID=60682080
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710735996.4A Pending CN107520623A (en) | 2017-08-24 | 2017-08-24 | A kind of coarse-fine vehicle integrated processing unit (plant) of gravure printing roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107520623A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020894A (en) * | 2021-03-19 | 2021-06-25 | 重庆运城制版有限公司 | Old material processing technology |
| CN113156903A (en) * | 2021-04-14 | 2021-07-23 | 上海运城制版有限公司 | Automatic control method and system for plate roller rough and finish turning unit |
-
2017
- 2017-08-24 CN CN201710735996.4A patent/CN107520623A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020894A (en) * | 2021-03-19 | 2021-06-25 | 重庆运城制版有限公司 | Old material processing technology |
| CN113020894B (en) * | 2021-03-19 | 2022-04-08 | 重庆运城制版有限公司 | Old material processing technology |
| CN113156903A (en) * | 2021-04-14 | 2021-07-23 | 上海运城制版有限公司 | Automatic control method and system for plate roller rough and finish turning unit |
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