CN210743916U - Cell panel EL detection device - Google Patents

Cell panel EL detection device Download PDF

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Publication number
CN210743916U
CN210743916U CN201921690082.1U CN201921690082U CN210743916U CN 210743916 U CN210743916 U CN 210743916U CN 201921690082 U CN201921690082 U CN 201921690082U CN 210743916 U CN210743916 U CN 210743916U
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panel
probe frame
plate
mounting
camera
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CN201921690082.1U
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王志刚
张弛
王四海
蒋成斌
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Nanjing Topstek Automation Equipment Co ltd
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Nanjing Topstek Automation Equipment Co ltd
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Abstract

The utility model discloses a battery panel EL detection device, which comprises a battery panel transmission mechanism, a battery panel blocking mechanism, a battery panel correction mechanism, an EL electrifying mechanism and an EL detection camera; the panel tablet passes through panel transmission device and carries, when reacing panel blocking mechanism position, panel blocking mechanism lifts up and prevents the panel tablet and transports forward, the tight correction back of panel correction mechanism clamp through the place ahead, get into EL circular telegram mechanism, the panel tablet is luminous after EL circular telegram mechanism connects the electricity, it shoots through the EL detection camera of EL circular telegram mechanism top, obtain at last and detect and use the photo, the panel tablet of having shot the photo passes through panel transmission device afterwards and gets into next process.

Description

Cell panel EL detection device
Technical Field
The utility model belongs to panel production and processing field specifically is a panel EL detection device.
Background
Present panel EL detects for the majority for on-line measuring, and on-line monitoring detects for in the production process at the panel promptly, but detects in actual production process, can receive the influence of producing line equipment, and EL check out test set also can influence to produce the line production in reverse if: production stoppage, maintenance, etc., and secondly the body occupation space of equipment is very big, if produce the line and need increase EL and detect, then great to producing the line transformation range, the transformation cost is higher, so the flexibility is not enough, and the maintenance is inconvenient, influences the productivity.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: the utility model aims to solve the technical problems that the independence of detection equipment is not enough in the production process of the battery plate, the correlation between EL detection equipment and a production line is stronger, the larger occupied space of body equipment is larger, and the like; and if EL check out test set need be increased to old production line, it is lower to reform transform the cost, and it is convenient to be under construction, provides a panel EL detection device for this reason.
The technical scheme is as follows: in order to solve the technical problem, the utility model provides a battery panel EL detection device, which comprises a battery panel transmission mechanism, a battery panel blocking mechanism, a battery panel correction mechanism, an EL electrifying mechanism and an EL detection camera;
the battery plate blocking mechanism, the battery plate correcting mechanism and the EL electrifying mechanism are respectively arranged on the battery plate transmission mechanism, wherein the battery plate correcting mechanism is positioned at the front end of the transportation direction of the battery plate transmission mechanism, the battery plate blocking mechanism is positioned behind the battery plate correcting mechanism, the EL electrifying mechanism is positioned behind the battery plate blocking mechanism, and the EL detection camera is positioned at the top of the EL electrifying mechanism;
the panel tablet passes through panel transmission device and carries, when reacing panel blocking mechanism position, panel blocking mechanism lifts up and prevents the panel tablet and transports forward, the tight correction back of panel correction mechanism clamp through the place ahead, get into EL circular telegram mechanism, the panel tablet is luminous after EL circular telegram mechanism connects the electricity, it shoots through the EL detection camera of EL circular telegram mechanism top, obtain at last and detect and use the photo, the panel tablet of having shot the photo passes through panel transmission device afterwards and gets into next process.
Specifically, the battery plate conveying mechanism comprises a conveyor belt bracket and a conveyor belt supporting frame for supporting the conveyor belt bracket; and a driving motor is arranged below the rear end of the conveyor belt bracket and drives a transmission shaft at the rear end of the conveyor belt bracket to rotate, so that a synchronous belt is driven to run and battery plate tablets are conveyed forwards.
Specifically, panel aligning gear is located panel transport mechanism's both sides, and it is including being located the aligning gear mounting bracket of panel transport mechanism bottom and two hold arms parallel with both sides hold-in range, be equipped with a set of pulley on the hold arm, after the panel tablet was carried between the hold arm of both sides, move along the pulley of both sides to adjustment panel tablet position.
The battery plate blocking mechanism comprises a lifting cylinder and a baffle plate, the baffle plate is positioned in the middle of the battery plate conveying mechanism, the lifting cylinder is fixed below the baffle plate, and a clamping groove matched with a battery plate sheet is formed in the rear end of the baffle plate;
the battery plate transmission mechanism is provided with a photoelectric sensor at the front end of the baffle, when a battery plate sheet passes through the photoelectric sensor, the photoelectric sensor generates a corresponding signal and sends the signal to the master controller, the master controller receives the signal and then drives the lifting cylinder to be started, the baffle is lifted to the conveying surface of the battery plate transmission mechanism, and therefore the battery plate sheet is clamped into the baffle clamping groove; meanwhile, the clamping arms on the two sides of the battery plate transmission mechanism are closed and clamped towards the middle, and the battery plate enters the EL electrifying mechanism after being adjusted to the optimal position.
Specifically, the EL electrifying mechanism comprises an EL electrifying mechanism mounting plate, and a servo motor and a mounting vertical plate which are respectively fixed on the upper surface and the lower surface of the EL electrifying mechanism mounting plate;
the mounting vertical plate comprises a mounting back plate and a mounting side plate; sliding rails are arranged on two sides of the front plate surface of the mounting back plate, the rear ends of the upper probe frame and the lower probe frame are respectively mounted on the mounting sliding rails through upper sliding blocks and lower sliding blocks, and the upper probe frame and the lower probe frame are driven to reciprocate up and down along the sliding rails through a lower servo motor;
probes are arranged in the upper probe frame and the lower probe frame, the rear ends of the probes are connected with wires, and the battery panel material sheet is connected with a power supply through the probes on the upper probe frame and the lower probe frame.
Specifically, an output shaft of the servo motor is connected with a driven wheel on the rear plate surface of the mounting back plate through a driving belt; the driven wheel is coaxially connected with a lower probe frame driving wheel at the rear end of the lower probe frame, and the lower probe frame driving wheel is connected with an upper probe frame driving wheel through a belt; the outer ends of rotating shafts of the lower probe frame driving wheel and the upper probe frame driving wheel are respectively fixed on the lower fixing block and the upper fixing block, and two ends of the lower fixing block and the upper fixing block are respectively fixed on the mounting side plates on two sides; lower part probe frame drive wheel and upper portion probe frame drive wheel's pivot the inner one end of fixing respectively in respective rotatory piece, the other end of rotatory piece is connected with respective probe frame rear end through the spiral shaft, when lower part probe frame drive wheel and upper portion probe frame drive wheel are rotatory, it takes place rotatoryly to drive respective rotatory piece respectively, thereby drive upper portion probe frame and lower part probe frame respectively along slide rail up-and-down reciprocating motion, upper and lower part probe frame draws close, through the probe on upper portion with panel tablet switch-on power supply.
Specifically, the EL inspection camera includes an EL inspection camera mounting plate, a camera fixing plate, a camera, and a data power line; the camera fixing plate is horizontally fixed on one side of the vertical EL detection camera mounting plate, the camera is fixed below the camera fixing plate, and the lens faces to a battery panel sheet in the EL electrifying mechanism; when the battery panel material sheet is powered on, an electroluminescence phenomenon is generated, a transparent luminous object is formed in a darkroom, a picture to be analyzed is shot by the EL detection camera at the top, and the picture is sent to the central control machine for analysis.
Preferably, a speed reducer is arranged at the rear end of the servo motor.
Has the advantages that: the utility model adds an independent EL detection device on the battery piece production line, so that the maintenance and repair do not affect the production of the production line; the device is convenient to install, can be used at any time, and does not occupy a battery piece production line; old production line transformation EL detects, can install at any time and put into use, reduces cost and time.
Drawings
These and/or other advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings and the following detailed description.
Fig. 1 is the utility model discloses panel EL detection device's spatial structure sketch map.
Fig. 2 is a side view of the battery panel EL detecting device of the present invention.
Fig. 3 is a combination diagram of the panel transport mechanism, the panel blocking mechanism, and the panel alignment mechanism.
Fig. 4 is a schematic rear view of a three-dimensional structure of the EL energizing mechanism.
Fig. 5 is a schematic front view of the EL energizing mechanism in a three-dimensional configuration.
FIG. 6 is a schematic diagram of a rear drive structure of the EL energizing mechanism.
Fig. 7 is a schematic perspective view of an EL inspection camera.
Wherein each reference numeral represents: 1, a battery plate transmission mechanism; 11 a conveyor belt support; 12 a conveyor belt support frame; 13 driving a motor; 14 a drive shaft; 15 synchronous belts; 16 a photosensor; 2, a battery plate blocking mechanism; 21 lifting the cylinder; 22 a baffle plate; 3, a cell panel correcting mechanism; 31 a correction mechanism mounting bracket; 32 a clamp arm; 33 pulleys; 4EL energizing means; 401EL energizing mechanism mounting plate; 402 a servo motor; 403, mounting a vertical plate; 404 mounting a back plate; 405 installing side plates; 406 a slide rail; 407 an upper slide; 408 a lower slide block; 409 an upper probe frame; 410 a lower probe frame; 411 an output shaft; 412 a driven wheel; 413 lower probe frame drive wheel; 414 upper probe frame drive wheel; 415 drive the belt; 416 a belt; 417 a lower fixing block; 418 upper fixing blocks; 419 speed reducers; 5EL detection camera; 51EL inspection camera mounting panel; 52 camera fixing plate; a 53 camera; 54 a data power line; 6 cell panel web.
Detailed Description
The invention will be better understood from the following examples.
The drawings in the specification show the structure, ratio, size, etc. only for the purpose of matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and not for the purpose of limiting the present invention, so the present invention does not have the essential meaning in the art, and any structure modification, ratio relationship change or size adjustment should still fall within the scope covered by the technical content disclosed in the present invention without affecting the function and achievable purpose of the present invention. Meanwhile, the terms "upper", "lower", "front", "rear", "middle", and the like used in the present specification are for the sake of clarity only, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof are also considered to be the scope of the present invention without substantial changes in the technical content.
As shown in fig. 1 and 2, the panel EL inspection apparatus includes a panel transport mechanism 1, a panel blocking mechanism 2, a panel correcting mechanism 3, an EL energizing mechanism 4, and an EL inspection camera 5. The solar cell panel transmission mechanism comprises a solar cell panel transmission mechanism 1, a solar cell panel blocking mechanism 2, a solar cell panel correcting mechanism 3 and an EL (electroluminescence) electrifying mechanism 4, wherein the solar cell panel blocking mechanism 2, the solar cell panel correcting mechanism 3 and the EL electrifying mechanism 4 are respectively installed on the solar cell panel transmission mechanism 1, the solar cell panel correcting mechanism 3 is located at the front end of the transportation direction of the solar cell panel transmission mechanism 1, the solar cell panel blocking mechanism 2 is located behind the solar cell panel correcting mechanism 3, the EL electrifying mechanism 4 is located behind the.
As shown in fig. 3, the battery panel transfer mechanism 1 includes a conveyor belt bracket 11 and a conveyor belt support frame 12 for supporting the conveyor belt bracket 11; a driving motor 13 is arranged below the rear end of the conveyor belt bracket 11, and the driving motor 13 drives a transmission shaft 14 at the rear end of the conveyor belt bracket 11 to rotate, so that a synchronous belt 15 is driven to run, and the battery panel sheet 6 is conveyed forwards. The battery plate correcting mechanism 3 is located on two sides of the battery plate conveying mechanism 1 and comprises a correcting mechanism mounting frame 31 located at the bottom of the battery plate conveying mechanism 1 and two clamping arms 32 parallel to the two side synchronous belts 15, wherein a group of pulleys 33 are arranged on the clamping arms 32, and when the battery plate 6 is conveyed between the clamping arms 32 on the two sides, the battery plate moves forwards along the pulleys on the two sides to adjust the position of the battery plate 6. The middle part of the battery plate transmission mechanism 1 is provided with a baffle 22 and a lifting cylinder 21 for driving the baffle 22 to rise, and the rear end of the baffle 22 is provided with a clamping groove matched with the battery plate 6;
the photoelectric sensor 16 is arranged at the front end of the baffle 22 of the battery panel transmission mechanism 1, when the battery panel sheet 6 passes through the photoelectric sensor 16, the photoelectric sensor 16 generates a corresponding signal and sends the signal to the main control computer, the main control computer receives the signal and then drives the lifting cylinder 21 to be started, the baffle 22 is lifted to the conveying surface of the battery panel transmission mechanism 1, and therefore the battery panel sheet 6 is clamped into the clamping groove of the baffle 22; meanwhile, the holding arms 32 on both sides of the battery panel transport mechanism 1 are moved toward the center to be clamped, and the battery panel sheet 6 is adjusted to the optimum position and then enters the EL energizing mechanism 4.
As shown in fig. 4 to 6, the EL energizing mechanism 4 includes an EL energizing mechanism mounting plate 401, and a servo motor 402 and a mounting vertical plate 403 which are fixed to the upper and lower surfaces of the EL energizing mechanism mounting plate 401, respectively; the mounting vertical plate 403 comprises a mounting back plate 404 and a mounting side plate 405; slide rails 406 are arranged on two sides of the front plate surface of the mounting back plate 404, the rear ends of an upper probe frame 409 and a lower probe frame 410 are respectively mounted on the mounting slide rails 406 through an upper slide block 407 and a lower slide block 408, and the upper probe frame 409 and the lower probe frame 410 are driven by a lower servo motor 402 to reciprocate up and down along the slide rails 406; a speed reducer 419 is arranged at the rear end of the servo motor 402, and an output shaft 411 of the servo motor 402 is connected with a driven wheel 412 on the rear plate surface of the mounting back plate 404 through a driving belt 415; a driven wheel 412 is coaxially connected with a lower probe frame driving wheel 413 at the rear end of the lower probe frame 410, and the lower probe frame driving wheel 413 is connected with an upper probe frame driving wheel 414 through a belt 416; the outer ends of the rotating shafts of the lower probe frame driving wheel 413 and the upper probe frame driving wheel 414 are respectively fixed on a lower fixed block 417 and an upper fixed block 418, and the two ends of the lower fixed block 417 and the upper fixed block 418 are respectively fixed on the mounting side plates 405 on the two sides; the inner ends of the rotating shafts of the lower probe frame driving wheel 413 and the upper probe frame driving wheel 414 are respectively fixed at one end of a respective rotating block 420, the other end of the rotating block 420 is connected with the rear end of the respective probe frame through a rotating shaft 421, when the lower probe frame driving wheel 413 and the upper probe frame driving wheel 414 rotate, the respective rotating block 420 is respectively driven to rotate, so that the upper probe frame 409 and the lower probe frame 410 are respectively driven to reciprocate up and down along the sliding rail 406, probes are arranged in the upper probe frame 409 and the lower probe frame 410, the rear ends of the probes are connected with a lead, and the battery panel material sheet 6 is connected with a power supply through the probes on the upper probe frame and the lower.
As shown in fig. 7, the EL inspection camera 5 includes an EL inspection camera mounting plate 51, a camera fixing plate 52, a camera 53, and a data power supply line 54; the camera fixing plate 52 is horizontally fixed on one side of the vertical EL detection camera mounting plate 51, the camera 53 is fixed below the camera fixing plate 52, and the lens faces the battery panel sheet 6 in the EL electrifying mechanism 4; when the battery panel material sheet 6 is powered on, an electroluminescence phenomenon is generated, a transparent luminous object is formed in a darkroom, a picture to be analyzed is obtained by shooting through the EL detection camera 5 at the top, and the picture is sent to the central control machine for analysis.
The running process of the cell panel EL detection device is as follows: the cell panel tablet 6 is conveyed through the cell panel conveying mechanism 1, when the cell panel tablet 6 reaches the position of the cell panel blocking mechanism 2, the cell panel blocking mechanism 2 is lifted and prevents the cell panel tablet 6 from being conveyed forwards, the cell panel blocking mechanism 3 in front clamps and corrects the cell panel tablet, the cell panel tablet enters the EL electrifying mechanism 4, the cell panel tablet 6 emits light after being electrified through the EL electrifying mechanism 4, the EL detection camera 5 above the EL electrifying mechanism 4 shoots, the photo for detection is obtained at last, and the cell panel tablet 6 which shoots the photo enters the next process through the cell panel conveying mechanism 1.
The utility model provides a thought and method of panel EL detection device, the method and the way that specifically realize this technical scheme are many, above only the utility model discloses a preferred embodiment should point out, to the ordinary skilled person in this technical field, not deviating from the utility model discloses under the prerequisite of principle, can also make a plurality of improvements and moist decorations, these improvements should also be regarded as with moist decorations the utility model discloses a protection scope. All the components not specified in the present embodiment can be realized by the prior art.

Claims (8)

1. The battery panel EL detection device is characterized by comprising a battery panel transmission mechanism (1), a battery panel blocking mechanism (2), a battery panel correction mechanism (3), an EL electrifying mechanism (4) and an EL detection camera (5);
the solar cell panel blocking mechanism (2), the solar cell panel correcting mechanism (3) and the EL electrifying mechanism (4) are respectively installed on the solar cell panel transmission mechanism (1), wherein the solar cell panel correcting mechanism (3) is located at the front end of the transportation direction of the solar cell panel transmission mechanism (1), the solar cell panel blocking mechanism (2) is located behind the solar cell panel correcting mechanism (3), the EL electrifying mechanism (4) is located behind the solar cell panel blocking mechanism (2), and the EL detection camera (5) is located at the top of the EL electrifying mechanism (4);
panel tablet (6) are carried through panel transmission device (1), when reacing panel blocking device (2) position, panel blocking device (2) lift up and prevent panel tablet (6) and transport forward, panel correction mechanism (3) through the place ahead press from both sides tight the correction back, get into EL circular telegram mechanism (4), panel tablet (6) are luminous after EL circular telegram mechanism (4) connects the electricity, EL detection camera (5) through EL circular telegram mechanism (4) top are shot, at last obtain and detect and use the photo, panel tablet (6) of having shot the photo pass through panel transmission device (1) afterwards and get into next process.
2. The panel EL inspection device according to claim 1, wherein the panel transport mechanism (1) includes a conveyor belt support (11) and a conveyor belt support frame (12) for supporting the conveyor belt support (11); the conveying belt device is characterized in that a driving motor (13) is arranged below the rear end of the conveying belt support (11), and the driving motor (13) drives a transmission shaft (14) at the rear end of the conveying belt support (11) to rotate so as to drive a synchronous belt (15) to run.
3. The panel EL inspection device as claimed in claim 2, wherein the panel alignment mechanisms (3) are located on both sides of the panel transport mechanism (1) and include an alignment mechanism mounting bracket (31) located at the bottom of the panel transport mechanism (1) and two clamping arms (32) parallel to the two side timing belts (15), the clamping arms (32) having a set of pulleys (33) thereon.
4. The panel EL detection device according to claim 3, wherein the panel blocking mechanism (2) comprises a lifting cylinder (21) and a baffle (22), the baffle (22) is located in the middle of the panel conveying mechanism (1), the lifting cylinder (21) is fixed below the baffle (22), and a clamping groove matched with the panel (6) is formed in the rear end of the baffle (22);
the front end that panel transmission device (1) is located baffle (22) is equipped with photoelectric sensor (16), and when panel tablet (6) passed through from photoelectric sensor (16), photoelectric sensor (16) generated corresponding signal transmission to total accuse machine, and total accuse machine received signal back drive lifting cylinder (21) and opened, promoted baffle (22) to the conveying face of panel transmission device (1) to in baffle (22) draw-in groove is gone into to panel tablet (6) card.
5. The panel EL detecting apparatus according to claim 1, wherein the EL energizing mechanism (4) includes an EL energizing mechanism mounting plate (401), and a servo motor (402) and a mounting vertical plate (403) fixed to upper and lower surfaces of the EL energizing mechanism mounting plate (401), respectively;
the mounting vertical plate (403) comprises a mounting back plate (404) and a mounting side plate (405); the two sides of the front plate surface of the mounting back plate (404) are provided with slide rails (406), the rear ends of the upper probe frame (409) and the lower probe frame (410) are respectively mounted on the mounting slide rails (406) through an upper slide block (407) and a lower slide block (408), and the upper probe frame (409) and the lower probe frame (410) are driven by a lower servo motor (402) to reciprocate up and down along the slide rails (406);
probes are arranged in the upper probe frame (409) and the lower probe frame (410), and the rear ends of the probes are connected with leads.
6. Panel EL detection apparatus as claimed in claim 5 wherein the output shaft (411) of said servo motor (402) is connected by a drive belt (415) to a driven pulley (412) mounted to the rear panel face of the back panel (404); the driven wheel (412) is coaxially connected with a lower probe frame driving wheel (413) at the rear end of the lower probe frame (410), and the lower probe frame driving wheel (413) is connected with an upper probe frame driving wheel (414) through a belt (416); the outer ends of rotating shafts of the lower probe frame driving wheel (413) and the upper probe frame driving wheel (414) are respectively fixed on a lower fixing block (417) and an upper fixing block (418), and two ends of the lower fixing block (417) and the upper fixing block (418) are respectively fixed on the mounting side plates (405) on two sides; the inner ends of the rotating shafts of the lower probe frame driving wheel (413) and the upper probe frame driving wheel (414) are respectively fixed at one end of a respective rotating block (420), the other end of the rotating block (420) is connected with the rear end of the respective probe frame through a rotating shaft (421), and when the lower probe frame driving wheel (413) and the upper probe frame driving wheel (414) rotate, the respective rotating block (420) is respectively driven to rotate, so that the upper probe frame (409) and the lower probe frame (410) are respectively driven to reciprocate up and down along the sliding rail (406).
7. Panel EL inspection apparatus as claimed in claim 1 in which the EL inspection camera (5) includes an EL inspection camera mounting plate (51), a camera fixing plate (52), a camera (53) and a data power line (54); the camera fixing plate (52) is horizontally fixed on one side of the vertical EL detection camera mounting plate (51), the camera (53) is fixed below the camera fixing plate (52), and the lens faces the battery plate material sheet (6) in the EL power-on mechanism (4).
8. The panel EL detection apparatus according to claim 5, wherein a speed reducer (419) is provided at a rear end of the servo motor (402).
CN201921690082.1U 2019-10-10 2019-10-10 Cell panel EL detection device Active CN210743916U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921690082.1U CN210743916U (en) 2019-10-10 2019-10-10 Cell panel EL detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921690082.1U CN210743916U (en) 2019-10-10 2019-10-10 Cell panel EL detection device

Publications (1)

Publication Number Publication Date
CN210743916U true CN210743916U (en) 2020-06-12

Family

ID=71009032

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921690082.1U Active CN210743916U (en) 2019-10-10 2019-10-10 Cell panel EL detection device

Country Status (1)

Country Link
CN (1) CN210743916U (en)

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