CN210731353U - Rotating disc type automatic welding machine - Google Patents

Abstract

The utility model discloses a carousel formula automatic weld machine, including a frame, the frame supports subaerial through the foot cup to remove through the truckle, install the deck plate in the frame, rotatory carousel mechanism, steel mesh automatic feeding mechanism, jacking welding mould, drawing device, laser-beam welding ware are equipped with on the deck plate and fix on the deck plate with screwed connection, and little Q robot is fixed on the deck plate, is equipped with unsteady suction nozzle subassembly on it, and automatic blowing subassembly, automatic material collecting component dress are in board both sides face. The utility model discloses a vibration dish autoloading steel mesh product, little Q manipulator automatic suction material loading, rotatory carousel fixed position pay-off steel mesh product, the mode of tripper autoloading steel mesh support, degree of automation is high, make full use of laser welding machine welding speed, improved production efficiency, avoided in addition because of the danger that manual operation probably exists and the artificial steel mesh product of destroying causes bad condition, improved efficiency, practiced thrift the cost.

Description

Rotating disc type automatic welding machine

Technical Field

The utility model relates to a welding machine, concretely relates to carousel formula automatic weld machine.

Background

Some inside netted class products of cell-phone, in order to guarantee its performance and intensity, often increase five metals punching press support class product by netted class product and constitute, under this kind of condition, in order to reduce the difficulty of manufacturing process and the waste of material, usually weld them together through the welding ware, can guarantee the intensity of product, can compromise beautifully again, can also practice thrift the cost.

At present, the produced mesh-shaped products and bracket products are scattered and need to be manually placed on a welding jig for welding, so that certain dangerousness exists, the products are easily damaged in the production process, the reject ratio is increased, the production efficiency is low, and the waste of a laser is caused.

Therefore, a machine which can automatically feed the mesh products and the hardware support products to a specified position, automatically weld the mesh products and the hardware support products and automatically discharge the products after welding is needed in real production life.

Disclosure of Invention

The utility model aims to solve the technical problem that a carousel formula automatic weld machine can effectively solve not enough among the prior art.

The utility model discloses a realize through following technical scheme: the utility model provides a carousel formula automatic weld machine, which comprises a frame, the frame passes through the foot cup to support subaerial to remove through the truckle, install the deck plate in the frame, rotatory carousel mechanism, steel mesh automatic feeding mechanism, jacking welding mould, the tripper is equipped with on the deck plate and fixes on the deck plate with screwed connection, little Q robot is fixed on the deck plate, is equipped with the suction nozzle subassembly that floats on it, automatic blowing subassembly, automatic material collecting component dress are at board both sides face, realize receiving and releasing steel mesh support coil stock automatically.

The safety light grating is arranged on the hood and is used for emergency stop when an operator enters the machine by mistake in the operation of the equipment, and the hood is arranged on the table panel.

As an optimized technical scheme, the rotary turntable mechanism is fixed on the table panel, and the turntable is fixed on the speed reducer and is driven by the servo motor to do high-precision rotary motion.

As the preferred technical scheme, the jacking welding mould is fixed on the table panel, and a steel mesh product on the rotary turntable mechanism is jacked to a fixed position through the air cylinder, pressed and positioned, and is matched with the laser welder to weld the product.

As a preferable technical scheme, the material puller assembly is fixed on the table panel and automatically pulls the steel mesh bracket fixed on the material belt, so that the automatic feeding of the steel mesh bracket is realized.

As a preferable technical scheme, the floating suction nozzle assembly can realize quick suction of steel mesh products and reduce the probability of damaging the steel mesh products, so that the bad proportion caused by deformation of the steel mesh is reduced.

The utility model has the advantages that: (1) the utility model discloses can realize the automatic function of going up of unloading of steel meshwork product and five metals support product.

(2) The utility model discloses can weld steel network product and five metals support product one-tenth material product even.

(3) The utility model discloses degree of automation is high, can form the line with other equipment together, like the support former of front end, and the support of rear end cuts off splitter. One person can watch and manage a plurality of machines, so that the cost is saved and the efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic structural view of the rotary turntable mechanism of the present invention;

fig. 3 is a schematic structural view of the jacking welding mold of the present invention;

fig. 4 is a schematic structural view of the material puller assembly of the present invention;

fig. 5 is a schematic structural view of the floating nozzle assembly of the present invention.

Detailed Description

All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.

Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.

In the description of the present invention, it is to be understood that the terms "one end", "the other end", "the outside", "upper", "inside", "horizontal", "coaxial", "central", "end", "length", "outer end", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, in the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

The use of terms herein such as "upper," "above," "lower," "below," and the like in describing relative spatial positions is for the purpose of facilitating description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

In the present invention, unless otherwise explicitly specified or limited, the terms "set", "coupled", "connected", "penetrating", "plugging", and the like are to be understood in a broad sense, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

As shown in fig. 1, the utility model discloses a carousel formula automatic weld machine, including a frame 3, deck plate 17, aircraft bonnet 12, operation panel 20, rotatory carousel mechanism 11, steel mesh automatic feeding mechanism 9, jacking welding mould 19, material puller subassembly 6, automatic blowing subassembly 14, receive the material subassembly 5 automatically, unsteady suction nozzle subassembly 10, laser-beam welding ware 18, industrial computer 21, display 13, little Q robot 7, safe grating 8, 15, air supply processing trigeminy piece 16, electrical control cabinet 4, a plurality of foot cup 1, a plurality of truckle 2.

The machine frame 3 is supported on the ground through the foot cup 1 and can move through the caster 2, the table board 17 is fixed on the machine frame 3 through screw connection, the rotary turntable mechanism 11, the steel mesh automatic feeding mechanism 9, the jacking welding mould 19, the material puller assembly 6 and the laser welder 18 are arranged on the table board 17 through screw connection, the small Q robot 7 is fixed on the table board 17 through screws and provided with the floating suction nozzle assembly 10, the automatic discharging assembly 14 and the automatic receiving assembly 5 are arranged on two side surfaces of the machine table, and steel mesh support coil stock is automatically received and released; the safety grating 8/15 is arranged on the hood 12 and is used for the sudden stop of an operator entering the machine by mistake during the operation of the equipment, so as to prevent the operator from being hurt by mistake; the hood 12 is mounted on the deck 17 to provide protection and beauty.

As shown in fig. 2, the rotary turntable mechanism of the present invention mainly comprises: servo motor 22, speed reducer 23, carousel bed hedgehopping board 24, lower welding mould 25, rotatory carousel 26, adapter upper fixed plate 27, poling post 28, adapter 29, adapter lower fixed plate 30, normal position detection switch 31, normal position detection switch fixed block 32.

The speed reducer 23 is connected with the rotary turntable 26 through the turntable elevating plate 24 to form a rotary mechanism and drives them to rotate through the servo motor 22. The in-situ detection switch 31 fixed on the in-situ detection switch fixing block 32 plays a role of resetting and returning to zero. Since the product is placed on the lower welding mold 25 on the rotary turntable 26 and flies during rotation, the product is sucked, and the adapter 29 fixed between the adapter upper fixing plate 27 and the adapter lower fixing plate 30 plays a role of conducting vacuum and passes through the air pipe by passing through the pipe column 28.

As shown in fig. 3, the utility model discloses a jacking welding mould mainly includes: the device comprises a jacking cylinder 33, a jacking cylinder in-situ magnetic switch 34, a jacking air pipe in-place magnetic switch 35, a jacking top 36, a pressing cylinder 37, a pressing cylinder in-situ magnetic switch 38, a pressing cylinder in-place magnetic switch 39, an upper welding mold mounting transverse plate 40, an upper welding mold mounting vertical plate 41, an upper welding mold mounting bottom plate 42 and an upper welding mold 43. The mold comprises a portal frame consisting of an upper welding mold mounting transverse plate 40, an upper welding mold mounting vertical plate 41 and an upper welding mold mounting bottom plate 42, wherein a press-fit air cylinder 37 is arranged on the portal frame to drive an upper welding mold 43 to descend for press fit, and a jacking air cylinder 33 drives a lower welding mold 25 on a rotary turntable mechanism 11 to ascend and be together with the welding mold 43 to fix a product.

As shown in fig. 4, the material puller assembly of the present invention mainly comprises: the material lifting device comprises a material puller padding seat 44, a material puller connecting bottom plate 45, a material positioning supporting plate 46, a material belt limiting plate 47, a material lifting cylinder 48, a deep groove ball bearing 49, a material pulling bearing block 50, a coupler 51, a motor supporting seat 52, a stepping motor 53, a material lifting in-place magnetic switch 54, a material lifting in-place magnetic switch 55, an elastic force adjusting screw 56, a mold spring 57, a material lifting cylinder mounting seat 58, a quick material lifting handle 59, a driven shaft 60, a driven roller 61, a deep groove ball bearing 62, a driving roller 63, a driving shaft 64 and a material lifting pressure shaft 65. A driving shaft 64 is driven by a stepping motor 53 through a coupler 51 to rotate, the driving shaft 64 drives a driving roller 63 to rotate, a steel material belt passes through the middle of the driving roller 63 and a driven roller 61 fixed on a driven shaft 60, and the steel material belt is driven to move in a stepping mode through friction force. Every time the step pitch is carried out, the material lifting cylinder 48 acts once, the material lifting pressure shaft 65 is lifted to drive the driven roller 61 to loosen the material belt, the material belt is repositioned, and the die action is reasonably matched.

As shown in fig. 5, the floating nozzle assembly of the present invention mainly comprises: the device comprises a linear bearing fixing seat 66, a bearing adapter plate 67, a spring limiting block 68, a ventilating polished rod 69, a limiting rod 70, a spring 71, a limiting block 72, a high-precision linear bearing 73 and a profiling suction nozzle 74. The high-precision linear bearing 73, the spring limiting block 68 and the limiting rod 70 are fixed on the linear bearing fixing seat 66, and the air-vent polished rod 69 penetrates through the high-precision linear bearing 73 to be matched with the spring 71, so that the floating effect is achieved, the product is prevented from being crushed, and the spring limiting block 68 is used. And adjusting the magnitude of the pressing force.

The working process of the utility model is as follows: the steel mesh product is automatically fed to the designated position by the steel mesh automatic feeding mechanism 9, the small Q robot 7 drives the floating suction nozzle assembly 10 to suck the steel mesh product to the lower welding mold 25 on the rotary turntable mechanism 11, and the small Q robots 7 on two sides act simultaneously, so that the feeding efficiency is improved. After the feeding is finished, the rotating disc mechanism 11 is rotated to act, the lower welding die 25 is brought to the position right below the jacking welding die 19, the jacking cylinder 33 ascends, the lower welding die 25 is attached to the upper welding die 43, the pressing cylinder 37 acts to press the support steel belt product and the steel net, and the laser welder 18 acts to weld the product. After the welding is completed, the pressing cylinder 37 is lifted, the jacking cylinder 33 is lowered, and the lower welding mold 25 and the upper welding mold 43 are separated. The puller assembly 6 pulls the material belt with the welded steel mesh and the steel mesh bracket product for a fixed distance. The automatic discharging component 14 discharges a small section of unwelded steel mesh support material belt, and the automatic receiving component 5 automatically winds up the welded coil material of the steel mesh and the steel mesh support.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the creative work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.

Claims (5)

1. The utility model provides a carousel formula automatic weld machine which characterized in that: the automatic steel mesh support coiling machine comprises a machine frame, wherein the machine frame is supported on the ground through a foot cup and moves through a trundle, a table board is installed on the machine frame, a rotary turntable mechanism, a steel mesh automatic feeding mechanism, a jacking welding die, a material puller and a laser welding device are installed on the table board and fixed on the table board through screw connection, a small Q robot is fixed on the table board and provided with a floating suction nozzle assembly, and the automatic material discharging assembly and the automatic material receiving assembly are installed on two side faces of the machine table to realize automatic coiling and uncoiling of a steel mesh support.

2. The rotating disk type automatic welding machine as claimed in claim 1, wherein: the safety grating is arranged on the hood and used for emergency stop when an operator enters the machine by mistake in the operation of the equipment, and the hood is arranged on the table panel.

3. The rotating disk type automatic welding machine as claimed in claim 1, wherein: the rotary turntable mechanism is fixed on the table panel, and the turntable is fixed on the speed reducer and is driven by the servo motor to do high-precision rotary motion.

4. The rotating disk type automatic welding machine as claimed in claim 1, wherein: the jacking welding mould is fixed on the table top plate, and a steel mesh product on the rotary turntable mechanism is jacked to a fixed position through the air cylinder, is pressed and positioned, and is matched with the laser welder to weld the product.

5. The rotating disk type automatic welding machine as claimed in claim 1, wherein: the material puller assembly is fixed on the table top plate and automatically pulls the fixed steel mesh bracket on the material belt, so that the automatic feeding of the steel mesh bracket is realized.

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