CN210650627U

CN210650627U - Material sorting rack and pre-assembling equipment for electric appliance box components

Info

Publication number: CN210650627U
Application number: CN201920640670.8U
Authority: CN
Inventors: 陈逵; 王晓彬; 周锴; 古湘龙
Original assignee: Gree Electric Appliances Inc of Zhuhai; Gree Changsha HVAC Equipment Co Ltd
Current assignee: Gree Electric Appliances Inc of Zhuhai; Gree Changsha HVAC Equipment Co Ltd
Priority date: 2019-05-06
Filing date: 2019-05-06
Publication date: 2020-06-02
Anticipated expiration: 2029-05-06

Abstract

The utility model discloses a material sorting rack and pre-installation equipment of electrical apparatus box part, including the frame, the frame top sets up automatic blanking structure, the front end of automatic blanking structure sets up horizontal bearing structure, and the material basket can follow automatic blanking structure rear end automatic sliding to on the horizontal bearing structure, frame, automatic blanking structure and horizontal bearing structure enclose into the material standing groove jointly; the pre-assembling equipment comprises a picking frame, wherein the picking frame is a material picking frame of the electrical box component, the picking of materials is completed before the picking frame, and the taking and the placing of a material basket are completed behind the picking frame. The utility model discloses a select the frame and set up automatic blanking structure through placing the layer at the material, reduce reinforced frequency, adopt double-deck material to place the layer design, reduce the area of selecting the frame greatly, shorten operating personnel's distance of walking to eliminate the action of bowing.

Description

Material sorting rack and pre-assembling equipment for electric appliance box components

Technical Field

The utility model relates to an air conditioner pre-installation equipment especially relates to a material sorting rack and pre-installation equipment of electrical apparatus box part.

Background

In the preassembling production process of the commercial air conditioner side air outlet electric appliance box component, a preassembling production team of the electric appliance box component intensively places large and medium materials such as a patch cord, a main board, a sheet metal part and an injection molding part in a mode of preparing materials in an aligned mode and producing the materials on line. In planning the material placement area, the following schemes exist:

according to the scheme 1, the material basket is placed on the table top of the operation table, the feeding robot can only add one basket at a time in a feeding process, and due to the fact that various materials exist, the feeding frequency of the feeding robot is high;

scheme 2, a plurality of material baskets are stacked on the ground to reduce the feeding frequency, however, in the scheme, the material sorting operator performs material preparation, and the descending process from basket to basket causes the waste of bending action;

scheme 3, all need 600mm 400mm specification material basket turnover to big-piece material, consequently place regional area big, lead to the material picker when carrying out the operation of prepareeing material, need make a round trip to move about 10 meters distances.

Above scheme all influences the production efficiency of side air-out electrical apparatus box part greatly.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a material is selected frame and pre-installation equipment of electrical apparatus box part, on the one hand to solve the technical problem that feeding robot feeding frequency is high among the current electrical apparatus box part pre-installation process, on the other hand, with solve the technical problem that current electrical apparatus box part pre-installation equipment plans unreasonablely to lead to side air-out electrical apparatus box part pre-installation inefficiency.

In order to achieve the above object, the utility model discloses a concrete technical scheme of material sorting rack and pre-installation equipment of electrical apparatus box part as follows:

the utility model provides a frame is selected to material of electrical apparatus box part, includes the frame, the frame top sets up automatic blanking structure, the front end of automatic blanking structure sets up horizontal bearing structure, and the material basket can be followed automatic blanking structure rear end is put into, under the effect of gravity the warp automatic blanking structure automatic sliding arrives on the horizontal bearing structure, frame, automatic blanking structure and horizontal bearing structure enclose into the material standing groove jointly.

Furthermore, the automatic blanking structure comprises an inclined bottom surface, the frame comprises a cross rod, the cross rod on the front surface of the frame is lower than the cross rod on the rear surface of the frame, and the front end and the rear end of the inclined bottom surface are respectively fixed on the two cross rods, so that the inclined bottom surface faces an operator in front of the frame.

Further, the inclined bottom surface is a plate-shaped structure, and the plate-shaped structure is fixed on the cross rod.

Furthermore, the inclined bottom surface comprises a plurality of bottom rods which are parallel to each other, and two ends of each bottom rod are respectively fixed on the two cross rods on the front surface and the rear surface of the frame.

Further, a pulley is arranged on the inclined bottom surface, and a rotating shaft of the pulley is parallel to the cross rod.

Furthermore, horizontal bearing structure includes many horizontally bracing pieces and a connecting rod, bracing piece one end is fixed the frame front surface on the horizontal pole, many the other end of bracing piece respectively with the lateral wall fixed connection of connecting rod.

Furthermore, a plurality of first limiting pieces are arranged on the front surface of the connecting rod respectively, and the top ends of the first limiting pieces protrude out of the top surface of the connecting rod.

Further, the material placing grooves are provided with a plurality of layers from top to bottom.

Furthermore, each layer of the material placing groove is divided into a plurality of material placing positions through a separating frame.

Furthermore, the picking frame further comprises an empty basket recovery track arranged on one side of the frame, the empty basket is placed into the empty basket recovery track from a feeding port of the empty basket recovery track, and the empty basket is moved out of a discharging port of the empty basket recovery track.

Furthermore, the empty basket recycling track is divided into three sections from top to bottom to form a snake-shaped track, empty baskets enter from the front end of the upper empty basket recycling track, move out from the rear end of the upper empty basket recycling track and enter the second layer, move from the rear end of the second layer empty basket recycling track to the front end of the empty basket recycling track to enter the third layer, and move from the front end of the third layer empty basket recycling track to the rear end of the empty basket recycling track.

Furthermore, empty basket retrieves track from the top down and sets gradually first recovery inclined plane, second and retrieve inclined plane and third and retrieve the inclined plane, and the output on three recovery inclined plane is lower than the input, is close to first recovery inclined plane with the output on second recovery inclined plane set up first pole and the second of blockking respectively and stop the pole on the frame.

Furthermore, the first recycling inclined plane, the second recycling inclined plane and the third recycling inclined plane respectively comprise a plurality of supporting rods which are parallel to each other.

Furthermore, the first recovery inclined plane with in the second recovery inclined plane the one end of bracing piece is fixed on the extension rod of horizontal pole, the other end of bracing piece is fixed on fixed frame, the tip of fixed frame is fixed respectively on the frame.

Furthermore, two ends of the supporting rod in the third recovery inclined plane are respectively fixed on the extending rods of the cross rods on the front surface and the rear surface of the frame.

Further, a material preparing groove is arranged on the frame below the material placing groove.

Further, the material preparing groove includes the sill bar of prepareeing material, the horizontal pole before prepareeing material and the horizontal pole after prepareeing material, the frame includes the pole setting, the horizontal pole setting is in before prepareeing material the front surface of frame just horizontal pole both ends are fixed respectively in the pole setting of both sides before prepareeing material, the horizontal pole setting is just at the rear surface of frame after prepareeing material the horizontal pole both ends are fixed respectively in the pole setting of both sides after prepareeing material, the both ends of the sill bar of prepareeing material are fixed respectively before prepareeing material the horizontal pole with on the horizontal.

The pre-assembling equipment comprises a picking rack, wherein the picking rack is a material picking rack of the electrical box component, the picking of materials is completed before the picking rack, and the taking and placing of a material basket are completed behind the picking rack.

The utility model discloses a material sorting frame and pre-installation equipment of electrical apparatus box part have following advantage:

the material of electrical apparatus box part select the frame, set up automatic blanking structure through placing the layer at the material, reduce reinforced frequency, adopt double-deck material to place the layer design simultaneously, reduce the area of selecting the frame greatly, shorten operating personnel's distance of walking to eliminate the action of bowing.

Further, the order-picking rack set up the material layer of prepareeing at the material and place the layer below, the material layer of prepareeing material is used for placing the material that is different from the current production model, greatly reduced switches the preparation time of production model.

Finally, the material is selected and is erect and put empty basket and retrieve the track, be favorable to realizing lean production.

Drawings

FIG. 1 is a perspective view of the picking rack of the present invention;

FIG. 2 is a right side view of the picking rack of the present invention;

fig. 3 is a front view of the picking rack of the present invention.

The reference numbers in the figures illustrate: 1. a frame; 11. upright stanchions, 12, cross bars; 13. a connecting rod; 14. ground feet; 15. a reinforcing bar; 2. a material placing groove; 21. a bottom bar; 211. a reinforcing cross bar; 22. a support bar; 23. a connecting rod; 24. a first limiting sheet; 25. a separation frame; 3. a material preparing groove; 31. preparing a bottom rod; 32. preparing a cross bar before material preparation; 33. preparing a cross bar; 34. a second limiting sheet; 4. an empty basket recovery track; 41. a first recovery ramp; 42. a first blocking lever; 43. a second recovery slope; 44. a second blocking lever; 45. and a third recovery slope.

Detailed Description

In order to better understand the purpose, structure and function of the present invention, the following description is made in detail with reference to the accompanying drawings for the material sorting rack and pre-installation device of the electrical box component of the present invention.

As shown in fig. 1-3, the utility model discloses a frame is selected to material, including cuboid frame 1, frame 1 includes pole setting 11, horizontal pole 12 and connecting rod 13, pole setting 11 is through being in before frame 1, the horizontal pole 12 of rear surface and being in frame 1 left side, the connecting rod 13 fixed connection of right side surface, wherein, frame 1 top sets up automatic blanking structure, the front end of automatic blanking structure sets up horizontal support structure, the material basket can be put into from automatic blanking structure rear end, on the horizontal support structure of automatic blanking structure front end was slided to in the effect of gravity, frame 1, automatic blanking structure and horizontal support structure enclose into material standing groove 2 jointly.

The automatic blanking structure comprises an inclined bottom surface. The surface close to the operator is defined as the front surface of the frame, and the rear surface of the frame 1 is positioned close to the surface of the loading robot. The horizontal pole 12 of frame 1 front surface is lower than the horizontal pole 12 of frame 1 rear surface, and the preceding, the rear end of slope bottom surface are fixed respectively on two above-mentioned horizontal poles 12, make the slope bottom surface towards the operator, and the material basket is added to the charge door from frame 1 rear to the material loading robot, and the material basket moves on the horizontal support structure through the slope bottom surface.

The inclined bottom surface can be a plate-shaped structure, and the inclined bottom surface is an aluminum plate or a stainless steel plate and the like and is directly fixed on the cross rod 12 through a welding process.

The inclined bottom surface comprises a plurality of bottom rods 21 which are parallel to each other, and both ends of the bottom rods 21 are respectively fixed on the two cross rods 12 on the front and rear surfaces of the frame 1. To enhance the stability of the picking rack, a plurality of reinforcing cross bars 211 are provided on the bottom surface of the bottom bar 21.

The included angle of the inclined bottom surface relative to the horizontal plane is 10-15 degrees, so that the material basket can smoothly move to the horizontal supporting structure.

In order to enable the material basket to move on the inclined bottom surface more smoothly, a pulley is arranged on the inclined bottom surface, and a rotating shaft of the pulley is parallel to the cross rod 12.

The horizontal supporting structure comprises a plurality of horizontal supporting rods 22 and a connecting rod 23, one end of each supporting rod 22 is fixed on the cross rod 12 on the front surface of the frame 1, and the other ends of the plurality of supporting rods 22 are respectively fixedly connected with the side wall of the connecting rod 23.

A plurality of first limiting pieces 24 are respectively arranged on the front surface of the connecting rod 23, and the top ends of the first limiting pieces 24 protrude out of the top surface of the connecting rod 23 so as to prevent the material basket from being separated from the supporting rod 22 when moving to the horizontal supporting structure at a certain speed.

In order to reduce the feeding frequency of the feeding robot, the material placing grooves 2 can be arranged in multiple layers from top to bottom, and in fig. 1, two layers of material placing grooves 2 are arranged on the frame 1. Each layer of the material placing groove 2 can also be divided into a plurality of material placing positions by the separation frame 25.

The separating frame 25 is in an inverted U-shaped structure, and the ends of the separating frame 25 are respectively fixed on the cross bars 12 on the front and rear surfaces of the frame 1.

In order to prevent the material box from being separated from the automatic blanking structure in the moving process, reinforcing rods 15 are respectively arranged on the left surface and the right surface of the separation frame 25 or the frame 1.

The sorting frame further comprises an empty basket recovery track 4 arranged on one side, the empty basket can be placed into the empty basket recovery track 4 from a feeding hole of the empty basket recovery track 4, and the empty basket recovery track 4 is moved out of a discharging hole of the empty basket recovery track.

In fig. 1-3, empty basket recycling track 4 is divided into three sections from top to bottom to form a snake-shaped track, empty baskets can enter the rear end from the front end of the upper empty basket recycling track and move out and enter the second layer, the front end enters the third layer from the rear end of the second layer empty basket recycling track, the front end moves to the rear end from the front end of the third layer empty basket recycling track, and empty baskets are taken away by a feeding robot.

The empty basket recycling track 4 is sequentially provided with a first recycling inclined surface 41, a second recycling inclined surface 43 and a third recycling inclined surface 45 from top to bottom, the output ends of the three recycling inclined surfaces are lower than the input end, and a first blocking rod 42 and a second blocking rod 44 are respectively arranged on the frame 1 close to the output ends of the first recycling inclined surface 41 and the second recycling inclined surface 43. The top end of the first blocking rod 42 is fixed on the frame 1, and the bottom end is fixed on the extension rod of the cross rod 12 opposite to the output end of the second recovery inclined plane 43. The top end of the second blocking rod 44 is fixed on the extension rod of the cross rod 12 at the top end of the front surface of the frame 1, and the bottom end is fixed on the extension rod of the cross rod 12 at the front end of the third recovering inclined plane 45.

The first recovery inclined plane 41, the second recovery inclined plane 43 and the third recovery inclined plane 45 respectively comprise a plurality of mutually parallel support rods 22, one end of each support rod 22 in the first recovery inclined plane 41 and the second recovery inclined plane 43 is fixed on the extension rod of the cross rod 12, the other end of each support rod is fixed on the fixing frame, the end part of the fixing frame is respectively fixed on the connecting rod 13 in the frame 1, and the two ends of each support rod 22 in the third recovery inclined plane 45 are respectively fixed on the extension rods of the front surface cross rod and the rear surface cross rod 12 of the frame 1.

The distance from the rear end of the first recovery inclined surface 41 to the rear surface of the frame 1 and the distance from the front end of the second recovery inclined surface 43 to the front surface of the frame 1 are larger than the width of the empty basket, so that the empty basket can smoothly move from the upper layer to the lower layer.

When the production batch is changed in the preassembly process, the production line needs to use up or recycle the existing materials, the new materials are changed, in order to save the line changing time and improve the production efficiency, the material preparing groove 3 is arranged on the frame 1 below the material placing groove 2.

The material preparing groove 3 comprises a material preparing bottom rod 31, a material preparing front cross rod 32 and a material preparing rear cross rod 33, the material preparing front cross rod 32 is arranged on the front surface of the frame 1, two ends of the material preparing front cross rod are fixed on the vertical rods 11 on two sides respectively, the material preparing rear cross rod 33 is arranged on the rear surface of the frame 1, two ends of the material preparing bottom rod 31 are fixed on the material preparing front cross rod 32 and the material preparing rear cross rod 33 respectively. The height of the cross bar 32 before material preparation is higher than that of the cross bar 33 after material preparation, so that the included angle of the material preparation bottom bar 31 relative to the horizontal plane is between 7 and 12 degrees, so that when a feeding robot produces a product of a first type, the material can be prepared for replacing the product type, and the material taking is more convenient. The second limiting piece 34 is arranged on the cross bar 33 after the material is prepared, and the second limiting piece 34 protrudes out of the top surface of the cross bar 33 after the material is prepared so as to prevent the material basket from sliding out.

The material preparing groove 3 can be realized by adopting a plate-shaped structure besides the material preparing bottom rod 31, the front end and the rear end of the plate-shaped structure are respectively fixed on a material preparing front cross rod 32 and a material preparing rear cross rod 33, and the plate-shaped structure can be a stainless steel plate, an aluminum plate and the like.

The pre-assembling device comprises a feeding robot and a picking frame, wherein the picking frame is the material picking frame of the electrical box component, an operator finishes picking materials before the picking frame, and the feeding robot can finish picking and placing of a material basket at the back of the picking frame.

This electrical apparatus box part's material is selected frame sets up automatic blanking structure through placing the layer at the material, reduces reinforced frequency, adopts double-deck material to place layer design simultaneously, reduces greatly and selects the area of frame, shortens operating personnel's distance of walking to eliminate the action of bowing. The sorting frame is arranged with a material preparing layer below the material placing layer, the material preparing layer is used for placing materials different from the current production model, and the preparation time for switching the production model is greatly reduced. The empty basket recovery track 4 is arranged on the material sorting frame, and lean production is favorably realized.

It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes or equivalents may be substituted for elements thereof by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application are intended to be covered by the present invention.

Claims

1. The utility model provides a frame is selected to material of electrical apparatus box part, its characterized in that, includes frame (1), frame (1) top sets up automatic blanking structure, the front end of automatic blanking structure sets up horizontal bearing structure, and the material basket can be followed automatic blanking structure rear end is put into, under the effect of gravity the warp automatic blanking structure automatic sliding arrives on the horizontal bearing structure, frame (1), automatic blanking structure and horizontal bearing structure enclose into material standing groove (2) jointly.

2. The material sorting shelf of electrical box parts according to claim 1, characterized in that the automatic blanking structure comprises an inclined bottom surface, the frame (1) comprises a cross bar (12), the cross bar (12) of the front surface of the frame (1) is lower than the cross bar (12) of the rear surface of the frame (1), and the front and rear ends of the inclined bottom surface are respectively fixed on the two cross bars (12) to enable the inclined bottom surface to face an operator in front of the frame (1).

3. The parts picker rack of an electrical box component according to claim 2, wherein said inclined bottom surface is a plate-like structure fixed on said cross bar (12).

4. The material-sorting rack of electrical box components according to claim 2, characterized in that the inclined bottom surface comprises a plurality of bottom rods (21) parallel to each other, and both ends of the bottom rods (21) are respectively fixed on the two cross rods (12) on the front and rear surfaces of the frame (1).

5. The material-sorting rack of electrical box components according to claim 2, characterized in that pulleys are arranged on the inclined bottom surface, and the rotating shafts of the pulleys are parallel to the cross bar (12).

6. The material sorting rack of electrical box components as claimed in claim 2, wherein the horizontal supporting structure comprises a plurality of horizontal supporting rods (22) and a connecting rod (23), one end of each supporting rod (22) is fixed on the cross rod (12) on the front surface of the frame (1), and the other ends of the plurality of supporting rods (22) are respectively fixedly connected with the side walls of the connecting rod (23).

7. The material sorting rack of the electric appliance box component as claimed in claim 6, wherein a plurality of first limiting pieces (24) are respectively arranged on the front surface of the connecting rod (23), and the top ends of the first limiting pieces (24) protrude out of the top surface of the connecting rod (23).

8. The item picker rack of electrical box components according to claim 1, wherein the item placement tray (2) is arranged in multiple layers from top to bottom.

9. The material-sorting rack of electrical box components according to claim 8, characterized in that each layer of the material-placing slots (2) is divided into a plurality of material-placing positions by a separating frame (25).

10. The material sorting rack of the electrical box component as claimed in claim 1, further comprising an empty basket recycling rail (4) disposed at one side of the frame (1), wherein an empty basket is put in from a feeding port of the empty basket recycling rail (4) and is removed from a discharging port thereof through the empty basket recycling rail (4).

11. The material sorting rack of the electrical box component as claimed in claim 10, wherein the empty basket recycling rail (4) is divided into three sections from top to bottom to form a serpentine rail, empty baskets enter from the front end of the empty basket recycling rail (4) on the upper layer, move out from the rear end of the empty basket recycling rail (4) on the upper layer, enter into the second layer, move from the rear end of the empty basket recycling rail (4) on the second layer to the front end of the empty basket recycling rail (4) on the third layer, and move from the front end to the rear end of the empty basket recycling rail (4) on the third layer.

12. The rack for sorting materials of electrical box components according to claim 11, wherein the empty basket recycling rail (4) is provided with a first recycling slope (41), a second recycling slope (43) and a third recycling slope (45) from top to bottom in sequence, the output ends of the three recycling slopes are lower than the input ends, and a first blocking rod (42) and a second blocking rod (44) are respectively provided on the frame (1) near the output ends of the first recycling slope (41) and the second recycling slope (43).

13. The bin assembly of claim 12, wherein the first retraction ramp (41), the second retraction ramp (43), and the third retraction ramp (45) each include a plurality of support bars (22) parallel to each other.

14. The material sorting rack of electrical box component according to claim 13, characterized in that one end of the support rod (22) in the first recovery slope (41) and the second recovery slope (43) is fixed on the extension rod of the cross rod (12), the other end of the support rod (22) is fixed on the fixing frame, and the ends of the fixing frame are respectively fixed on the frame (1).

15. The material-sorting rack of electrical box components according to claim 13, characterized in that the two ends of the supporting rod (22) in the third recovery slope (45) are fixed on the extending rods of the front and rear surface cross rods (12) of the frame (1), respectively.

16. The material-picking rack for electrical box components according to claim 1, characterized in that a material-preparing slot (3) is also provided on the frame (1) below the material-placing slot (2).

17. The material sorting rack of the electrical appliance box component as claimed in claim 16, wherein the material preparing slot (3) comprises a material preparing bottom bar (31), a material preparing front cross bar (32) and a material preparing rear cross bar (33), the frame (1) comprises a vertical bar (11), the material preparing front cross bar (32) is arranged on the front surface of the frame (1) and two ends of the material preparing front cross bar (32) are respectively fixed on the vertical bars (11) at two sides, the material preparing rear cross bar (33) is arranged on the rear surface of the frame (1) and two ends of the material preparing rear cross bar (33) are respectively fixed on the vertical bars (11) at two sides, and two ends of the material preparing bottom bar (31) are respectively fixed on the material preparing front cross bar (32) and the material preparing rear cross bar (33).

18. A pre-load apparatus comprising a picking rack, the picking rack being a component picking rack for an electrical box assembly according to any of claims 1 to 17, the picking of the components being performed before the picking rack and the picking of the component basket being performed after the picking rack.