CN218191114U

CN218191114U - SMT material automatic sorting system

Info

Publication number: CN218191114U
Application number: CN202220541664.9U
Authority: CN
Inventors: 徐鸣利
Original assignee: Zhongshan Songlian Electronic Technology Co ltd
Current assignee: Zhongshan Songlian Electronic Technology Co ltd
Priority date: 2022-03-11
Filing date: 2022-03-11
Publication date: 2023-01-03
Anticipated expiration: 2032-03-11

Abstract

The utility model discloses a SMT material automatic sorting system, including setting up at subaerial a plurality of first intelligence vertical warehouse left side is equipped with a plurality of second intelligence vertical warehouse first intelligence vertical warehouse the first intelligence vertical warehouse rear side is equipped with first transfer chain first intelligence vertical warehouse can be toward first transfer chain transport SMT charging tray the square frame is equipped with the second transfer chain on the first transfer chain, second intelligence vertical warehouse can be toward second transfer chain transport different SMT material first intelligence vertical warehouse left side is equipped with the SMT material that can be a difference and carries out the letter sorting center of letter sorting be connected with the third transfer chain between first transfer chain and the letter sorting center be equipped with the stop gear that can arrange the SMT charging tray in the middle part when carrying on first transfer chain and third transfer chain, contrast prior art, can carry out large batch material discernment and letter sorting voluntarily, letter sorting fast, production efficiency is high.

Description

SMT material automatic sorting system

Technical Field

The utility model relates to a SMT material letter sorting technical field, in particular to SMT material automatic sorting system.

Background

In some electronic industries, including the SMT industry, large quantities of materials, such as trays, are used. The materials on the material trays are identified, namely, the materials on different work orders need to be pasted with corresponding bar codes or identification codes, so that the production management and control are facilitated. This requires that the materials be sorted by type and quantity for separate placement. If rely on the manual work to carry out large batch material discernment and letter sorting, can consume a large amount of manpowers, letter sorting speed is very slow moreover, and production efficiency is low, makes mistakes easily.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a SMT material automatic sorting system. In order to achieve the above purpose, the utility model adopts the following scheme:

the utility model provides a SMT material automatic sorting system, is including setting up a plurality of first intelligence founds storehouse subaerial first intelligence founds storehouse left side is equipped with a plurality of second intelligence founds storehouse first intelligence founds storehouse the rear side is equipped with first transfer chain first intelligence founds storehouse can be toward first transfer chain transport SMT charging tray the square frame of first transfer chain is equipped with the second transfer chain, different SMT material can be carried toward the second transfer chain to second intelligence founds storehouse be equipped with the sorting center that can sort by the different SMT material in first intelligence founds storehouse left side be connected with the third transfer chain between first transfer chain and the sorting center be equipped with the stop gear who can arrange the SMT charging tray in the middle part when carrying on first transfer chain and third transfer chain.

Furthermore, the letter sorting center is including erectting at subaerial power supply box the fixed support that is equipped with in power supply box top the interval is fixed with a plurality of bracing pieces in the support upper end of the support bar all is fixed with sharp belt track slip table front end all is connected with servo motor sharp belt track slip table belt end is fixed with the connecting plate end fixing has the propelling movement frame, the third transfer chain sets up in the support, the propelling movement frame sets up in third transfer chain top the equal interval in both sides is fixed with a plurality of first hoppers around the third transfer chain the first hopper below is equipped with the loading case in the support bottom the support upper interval is fixed with a plurality of vision and makes a video recording the third transfer chain rear side is equipped with the mechanism that blocks the material in carrying.

Furthermore, the blocking mechanism comprises a pneumatic linear sliding table symmetrically fixed on the right side of the rear side of the third conveying line, and baffle plates are fixed at the output ends of the pneumatic linear sliding table.

Furthermore, stop gear is including fixing a plurality of guide bars in both sides around first transfer chain, the guide bar right side is toward extending outward the guide bar left side is located all fixed limit for height poles that are equipped with on the first transfer chain the third transfer chain left and right sides is fixed with the deflector rear side is equipped with the bevel connection, and one of them deflector setting is in the baffle rear side.

Preferably, a plurality of operating buttons are arranged on the front side and the rear side of the support.

Preferably, a second discharging hopper is arranged on the left side of the second conveying line.

Preferably, the joint of the first conveying line and the third conveying line is inclined.

To sum up, compared with the prior art, the utility model discloses its beneficial effect is: the utility model adopts the above technique, can realize when needs sort SMT, earlier place SMT material and SMT charging tray in first intelligent vertical warehouse and second intelligence vertical warehouse respectively through the user, first intelligent vertical warehouse and second intelligence vertical warehouse put in SMT material and SMT charging tray toward first transfer chain and second transfer chain respectively through predetermined procedure this moment, arrange the SMT charging tray in the middle part through stop gear when the SMT charging tray is carried, hopper falls SMT material on it when the SMT charging tray is carried and second transfer chain left side, then carry the SMT charging tray that has the SMT material through the third transfer chain and carry the letter sorting in carrying the letter sorting center, carry the required position through the material that the letter sorting robot will sort at last, compare prior art, can carry out large batch material discernment and letter sorting voluntarily, sorting speed is fast, high production efficiency.

Drawings

Fig. 1 is a perspective view of the present invention.

Fig. 2 is a second perspective view of the present invention.

Fig. 3 is a third perspective view of the present invention.

Fig. 4 is an enlarged schematic view of the point a-1 of fig. 3 according to the present invention.

Fig. 5 is an enlarged schematic view of the point B-1 of fig. 1 according to the present invention.

Fig. 6 is an enlarged schematic view of the point C-1 of fig. 2 according to the present invention.

Fig. 7 is an enlarged schematic view of the utility model at D-1 in fig. 2.

Description of reference numerals: 1. a first intelligent vertical warehouse; 2. a second intelligent vertical warehouse; 3. a first conveyor line; 4. a second conveyor line; 5. a third conveyor line; 100. a sorting center; 200. a limiting mechanism; 300. a blocking mechanism; 101. a power supply box; 102. a support; 103. a support bar; 104. a belt track sliding table; 105. a servo motor; 106. a connecting plate; 107. a pushing frame; 108. a first discharge hopper; 109. a material loading box; 110. visual shooting; 201. a guide bar; 202. a height limiting rod; 203. a guide plate; 204. a bevel opening; 301. a pneumatic linear sliding table; 302. a baffle plate; 71. grooving; 1011. an operation button; 41. and a second discharge hopper.

Detailed Description

The following detailed description provides many different embodiments or examples for implementing the invention. Of course, these are merely embodiments or examples and are not intended to be limiting. In addition, repeated reference numbers, such as repeated numbers and/or letters, may be used in various embodiments. These iterations are for simplicity and clarity of describing the present invention and are not intended to represent a particular relationship between the various embodiments and/or configurations discussed.

The invention will be further described with reference to the following description and embodiments in conjunction with the accompanying drawings:

an automatic SMT material sorting system as shown in FIGS. 1 to 7 includes a plurality of first intelligent vertical magazines 1 disposed on the ground, a plurality of second intelligent vertical magazines 2 disposed on the left of the first intelligent vertical magazines 1, a first conveyor line 3 disposed on the rear side of the first intelligent vertical magazines 1, a plurality of SMT material trays conveyed from the first intelligent vertical magazines 1 to the first conveyor line 3, a second conveyor line 4 disposed above the first conveyor line 3, a second hopper 41 disposed on the left of the second conveyor line 4, a second intelligent vertical magazine 2 capable of conveying different SMT materials to the second conveyor line 4, a sorting center 100 disposed on the left of the first intelligent vertical magazines 1 for sorting different SMT materials, a third conveyor line 5 disposed between the first conveyor line 3 and the sorting center 100, a connecting portion between the first conveyor line 3 and the third conveyor line 5 being inclined, a plurality of SMT material trays 200 disposed on the middle of the first intelligent vertical magazines 3 and the third conveyor line 5, a plurality of SMT material trays 203 fixed on the first vertical magazines 203 and a stopper mechanism for positioning the SMT material trays 200 outside the first intelligent magazines 2, a plurality of SMT material trays 203 fixed on the second vertical magazines 203, a second guide plate, a plurality of SMT material tray fixed on the second vertical magazines 203, a second guide plate, a plurality of guide plate 203 and a second guide plate 203 disposed on the second vertical magazine, a plurality of guide plate 203 disposed on the second vertical magazine 3, a plurality of guide plates disposed on the second vertical magazines 203, arrange the SMT charging tray in the middle part through stop gear 200 when the SMT charging tray is carried, when stop gear 200 functions, through fixing around first transfer chain 3 both sides and right side be the guide bar that the right side was toward outer extension with the SMT charging tray in, fixed limit for height pole 202 that is equipped with in first transfer chain 3 prevents that the SMT charging tray from tilting or piling up, and the 5 left and right sides of third transfer chain are fixed with deflector 203 and collect the SMT charging tray toward the middle part through bevel 204, hopper 41 falls the SMT material on the SMT charging tray when the SMT charging tray is carried and second transfer chain 4 left sides on it, then carry the SMT charging tray that loads the SMT material and sort in sorting center 100 through third transfer chain 5, carry the required position through the material that the letter sorting robot will sort well at last, compare prior art, can carry out large batch material discernment and letter sorting automatically, sort fastly, high production efficiency.

The utility model discloses a letter sorting center 100 includes and erects in subaerial power supply box 101, both sides all are equipped with a plurality of operating button 1011 around the support 101, the fixed support 102 that is equipped with in power supply box 101 top, a plurality of bracing piece 103 that is fixed at the interval in the support 102, all be fixed with sharp belt track slip table 104 on the bracing piece 103, all be connected with servo motor 105 at sharp belt track slip table 104 front end, be fixed with connecting plate 106 at sharp belt track slip table 104 belt end, be fixed with push frame 107 at connecting plate 106 tip, third transfer chain 5 sets up in support 102, push frame 107 sets up above third transfer chain 5, be fixed with a plurality of first hoppers 108 at the interval in both sides all around third transfer chain 5, be equipped with the case of carrying 109 below first hopper 108 and below support 102, a plurality of visual cameras 110 are fixed at intervals above the support 102, a blocking mechanism 300 capable of blocking materials during conveying is arranged on the rear side of the third conveying line 5, the blocking mechanism 300 comprises pneumatic linear sliding tables 301 symmetrically fixed on the right side of the rear side of the third conveying line 5, a baffle plate 302 is fixed at the output end of each pneumatic linear sliding table 301, an SMT tray identification code on the third conveying line is detected and identified through a visual camera 110, at the moment, the visual camera 110 sends a command to the power supply box 101, a power supply in the power supply box 101 is switched on and driven by a servo motor 105, so that the servo motor 105 drives a linear belt track sliding table 104 fixed at the upper end of a supporting rod 103 to drive, a belt end of the linear belt track sliding table 104 drives a pushing frame 107 to move through a connecting plate 106, meanwhile, the third conveying line 5 moves the materials into the pushing frame 107, and the baffle plate 302 is driven by the pneumatic linear sliding table 301 to separate and block the materials when the conveying line 5 conveys the materials, the phenomenon that a material tray of the third conveying line 5 is crowded to one position to influence the identification of the visual camera 110 is avoided, the pushing frame 107 moves the material to the specified first discharging hopper 108, the material falls into the specified material carrying box 109 through the first discharging hopper 108, finally, the material carrying box 109 is conveyed to the specified position by the sorting robot, and when the sorting robot takes the material carrying box 109, the taking information is fed back to the power supply box 101 with the central system through the operation button 1011.

The utility model discloses an embodiment: when the SMT is required to be sorted, SMT materials and SMT trays are respectively placed in the first intelligent vertical warehouse 1 and the second intelligent vertical warehouse 2 by a user, the SMT materials and the SMT trays are respectively placed in the first conveying line 3 and the second conveying line 4 through a preset program at the moment, the SMT trays are placed in the middle through the limiting mechanism 200 when being conveyed, when the limiting mechanism 200 operates, the SMT trays are centered through guide rods which are fixed on the front side and the rear side of the first conveying line 3 and extend outwards from the right side, height limiting rods 202 fixedly arranged on the first conveying line 3 prevent the trays from being warped or stacked, guide plates 203 are fixed on the left side and the right side of the third conveying line 5 and collect the SMT trays towards the middle through oblique ports 204, when the SMT trays are conveyed to the left side of the second conveying line 4, the SMT materials fall onto the SMT trays through a second lower hopper 41 on the SMT trays, then the SMT trays are conveyed into a sorting center 100 through an oblique port 204, when the SMT trays are conveyed to the left side of the second conveying line 4, the SMT trays and the SMT trays are conveyed to the left camera shooting head, the SMT trays drive a camera shooting head drive motor drives a camera shooting head 104 to drive a linear camera shooting head drive a linear camera 104 to drive a linear camera pick-up camera box drive motor 104 to drive a linear camera carriage 104 to drive a linear camera 104 to drive a linear camera carriage 104 to push a linear camera 104 when the linear camera carriage 104 to push a linear camera carriage 104, the material is dropped into a predetermined bin 109 through the first hopper 108, and when the sorting robot takes the bin 109, the taking information is fed back to the power supply box 101 having the central system through the operation button 1011, and finally the sorting robot transfers the bin 109 to a predetermined position.

The basic principle and the main features of the present invention and the advantages of the present invention have been shown and described above, and it should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and only the description in the above embodiments and the description is illustrative, and the present invention can be modified in various ways without departing from the spirit and scope of the present invention.

The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a SMT material automatic sorting system which characterized in that: including setting up in subaerial a plurality of first intelligence founds storehouse (1) left side is equipped with a plurality of second intelligence and founds storehouse (2) first intelligence founds storehouse (1) rear side is equipped with first transfer chain (3) first intelligence founds storehouse (1) can be toward first transfer chain (3) transport the SMT charging tray first intelligence founds storehouse (3) top and has erect second transfer chain (4), second intelligence founds storehouse (2) can be toward second transfer chain (4) transport different SMT materials first intelligence founds storehouse (1) left side is equipped with sorting center (100) that can carry out the sorting of different SMT materials, be connected with third transfer chain (5) between first transfer chain (3) and sorting center (100) be equipped with SMT charging tray mechanism (200) that can place the middle part in when carrying on first transfer chain (3) and third transfer chain (5).

2. An SMT material automatic sorting system according to claim 1, wherein the sorting center (100) comprises a power supply box (101) erected on the ground, a support (102) is fixed above the power supply box (101), a plurality of support rods (103) are fixed in the support (102) at intervals, linear belt track sliding tables (104) are fixed at upper ends of the support rods (103), servo motors (105) are connected to front ends of the linear belt track sliding tables (104), connecting plates (106) are fixed to belt ends of the linear belt track sliding tables (104), pushing frames (107) are fixed to ends of the connecting plates (106), the third conveying line (5) is arranged in the support (102), the pushing frames (107) are arranged above a third conveying line (5), a plurality of first lower hoppers (108) are fixed at intervals on front and back sides of the third conveying line (5), a material loading box (109) is arranged below the first lower hoppers (108) at the bottom of the support (102), a plurality of visual camera shooting cameras (110) are fixed in the support (102), and a blocking mechanism (300) is arranged behind the third conveying line (5).

3. An automatic SMT material sorting system according to claim 2, wherein the blocking mechanism (300) comprises pneumatic linear slides (301) symmetrically fixed to the right behind the third conveyor line (5), and the output ends of the pneumatic linear slides (301) are fixed with blocking plates (302).

4. An SMT material automatic sorting system according to claim 3, wherein the limiting mechanism (200) comprises a plurality of guide rods (201) fixed to the front side and the rear side of the first conveying line (3), the right sides of the guide rods (201) extend outwards, height limiting rods (202) are fixedly arranged on the left sides of the guide rods (201) and located on the first conveying line (3), guide plates (203) are fixedly arranged on the left sides and the right sides of the third conveying line (5), oblique openings (204) are arranged on the rear sides of the guide plates (203), and one guide plate (203) is arranged on the rear side of the baffle plate (302).

5. An automated SMT material sorting system according to claim 2 wherein a plurality of operating buttons (1011) are provided on both the front and rear sides of said frame (102).

6. An automated SMT material sorting system according to claim 1, wherein a second hopper (41) is provided to the left of said second conveyor line (4).

7. An automated SMT material sorting system according to claim 1 wherein the junction of said first conveyor line (3) and said third conveyor line (5) is inclined.