CN210649189U

CN210649189U - Movable welding device for outer frame corner of photovoltaic panel

Info

Publication number: CN210649189U
Application number: CN201921615514.2U
Authority: CN
Inventors: 施星辰
Original assignee: Suzhou Shenli Mechanical Electrical Co Ltd
Current assignee: Suzhou Shenli Mechanical Electrical Co Ltd
Priority date: 2019-09-26
Filing date: 2019-09-26
Publication date: 2020-06-02
Anticipated expiration: 2029-09-26

Abstract

The utility model discloses a portable photovoltaic board frame bight welding set relates to photovoltaic board technical field, mostly is artifical manual welding, the problem of wasting time and energy for solving current welding mode. The utility model discloses a welding jig, including the under casing, the under casing is installed to the scaling powder case, and scaling powder case and under casing welded connection, first step motor is installed to one side of the inside bottom of under casing, big bevel gear is installed to the one end of first step motor, little bevel gear is installed to the one end of big bevel gear, and the lower extreme of little bevel gear passes through the bearing with the under casing and be connected, the gear train is installed to the upper end of little bevel gear, the connecting rod is installed to the upper end of gear train, the upper end of connecting rod is installed and is placed the platform, the upper end of placing the platform is provided with the standing groove, the inside of standing groove is provided with the slipmat, and the.

Description

Movable welding device for outer frame corner of photovoltaic panel

Technical Field

The utility model relates to a photovoltaic board technical field specifically is a portable photovoltaic board frame bight welding set.

Background

The solar photovoltaic power generation system is a novel power generation system which directly converts solar radiation energy into electric energy by utilizing the photovoltaic effect of a solar cell semiconductor material, and has two modes of independent operation and grid-connected operation. The photovoltaic power generation system which operates independently needs a storage battery as an energy storage device and is mainly used in remote areas without a power grid and in regions with dispersed population, and the whole system has high manufacturing cost; in the area with the public power grid, the photovoltaic power generation system is connected with the power grid and operated in a grid-connected mode, a storage battery is omitted, the manufacturing cost can be greatly reduced, the solar photovoltaic panel has higher power generation efficiency and better environmental protection performance, and the outer frame needs to be welded in the production process of the solar photovoltaic panel.

However, the existing welding mode is mostly manual welding, which wastes time and labor; therefore, the existing requirements are not met, and a movable photovoltaic panel outer frame corner welding device is provided for the requirement.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a portable photovoltaic board frame bight welding set to the current welding mode that provides in solving above-mentioned background is mostly artifical manual welding, the problem that wastes time and energy.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a portable photovoltaic board frame bight welding set, includes the under casing, the scaling powder case is installed to one side of under casing, and scaling powder case and under casing welded connection, first step motor is installed to one side of the inside bottom of under casing, big bevel gear is installed to the one end of first step motor, little bevel gear is installed to the one end of big bevel gear, and little bevel gear's lower extreme passes through the bearing with the under casing and be connected, the gear train is installed to little bevel gear's upper end, the connecting rod is installed to the upper end of gear train, the upper end of connecting rod is installed and is placed the platform, the upper end of placing the platform is provided with the standing groove, the inside of standing groove is provided with the slipmat, and slipmat splices with the standing.

Preferably, the fixing frame is installed to the upper end of scaling powder case, welder is installed to one side of fixing frame, the curb plate is all installed to welder's both sides, the second step motor is installed to the upper end of curb plate, first lead screw is installed to the one end of second step motor, first slider is all installed to welder's both sides, install first slide rail between first slider and the curb plate.

Preferably, stereoplasm corrugated pipe is installed to the outside one side of curb plate, the nozzle is installed to stereoplasm corrugated pipe's one end, the feed liquor hose is installed to stereoplasm corrugated pipe's the other end, the pump is installed to the other end of feed liquor hose, and the pump passes through bolted connection with the scaling powder case.

Preferably, the roof is installed to the upper end of curb plate, welding wire conveying mechanism is installed to the upper end of roof, the welding wire reel is installed to welding wire conveying mechanism's one end, the welding wire conveyer pipe is installed to welding wire conveying mechanism's the other end, the delivery hose is installed to the one end of welding wire conveyer pipe.

Preferably, the connecting plate is installed to one side of mount, third step motor is installed in the outside of connecting plate, the second lead screw is installed to the one end of third step motor, and the other end of second lead screw passes through the bearing with the mount and is connected, the externally mounted of second lead screw has the second slider, install the second slide rail between second slider and the connecting plate, first push rod is installed to the lower extreme of second slider, the second push rod is installed to one side of first push rod, and first push rod and second push rod welded connection, the inside of second push rod embedding mount, and mount and second push rod sliding connection.

Preferably, the lower ends of the bottom box and the soldering flux box are both provided with rollers, and the rollers are connected with the bottom box and the soldering flux box through bolts.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a to treat the welded photovoltaic board frame and place in placing the platform, treat that welded four corners respectively with place four corners of platform and correspond each other, welder places in and places the bench side, through the adjustable welder height of second step motor, through the position of the adjustable welder of third step motor, can weld the position of treating welding, after one of them corner welding is accomplished, first step motor work drives and places the platform and rotate, place the next corner in the below of welder and can carry out the second welding action, need not artifical manual upset welding, welding efficiency is improved, time saving and labor saving;

2. the utility model discloses a pump work introduces the scaling powder of scaling powder incasement portion into the inside of feed liquor hose, sprays the scaling powder to the welding position in the welded process, helps and promotes the welding process, has the guard action simultaneously, prevents oxidation reaction, improves welding quality, can change the spraying direction of scaling powder nozzle through stereoplasm ripple hose, and the flexibility is higher;

3. the utility model discloses an all install the gyro wheel at the lower extreme of under casing and scaling powder case, the person of facilitating the use is to the removal of whole device, further improves and uses the flexibility.

Drawings

Fig. 1 is a schematic structural diagram of a movable welding device for corners of an outer frame of a photovoltaic panel according to the present invention;

fig. 2 is an overall side view of the movable photovoltaic panel outer frame corner welding device of the present invention;

fig. 3 is a top view of the placing table of the present invention.

In the figure: 1. a bottom box; 2. a soldering flux box; 3. a large bevel gear; 4. a bevel pinion gear; 5. a gear set; 6. a first stepper motor; 7. a connecting rod; 8. a placing table; 9. a placement groove; 10. a non-slip mat; 11. a fixed mount; 12. a welding gun; 13. a side plate; 14. a second stepping motor; 15. a first lead screw; 16. a first slider; 17. a first slide rail; 18. a rigid corrugated hose; 19. a nozzle; 20. a liquid inlet hose; 21. a pump; 22. a top plate; 23. a welding wire feeding mechanism; 24. a welding wire winding wheel; 25. a welding wire conveying pipe; 26. a delivery hose; 27. a connecting plate; 28. a third step motor; 29. a second lead screw; 30. a second slider; 31. a first push rod; 32. a second push rod; 33. a roller; 34. a second slide rail.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, the present invention provides an embodiment: a movable welding device for outer frame corners of photovoltaic panels comprises a bottom box 1, wherein a soldering flux box 2 is installed on one side of the bottom box 1, the soldering flux box 2 is connected with the bottom box 1 in a welding mode, a first stepping motor 6 is installed on one side of the bottom end inside the bottom box 1, a large bevel gear 3 is installed at one end of the first stepping motor 6, a small bevel gear 4 is installed at one end of the large bevel gear 3, the lower end of the small bevel gear 4 is connected with the bottom box 1 through a bearing, a gear set 5 is installed at the upper end of the small bevel gear 4, a connecting rod 7 is installed at the upper end of the gear set 5, a placing table 8 is installed at the upper end of the connecting rod 7, a placing groove 9 is formed in the upper end of the placing table 8, a non-slip mat 10 is arranged inside the placing groove 9, the non-slip mat 10 is connected with the placing groove 9 in a gluing mode, the, the bevel pinion 4 drives the connecting rod 7 to rotate, the connecting rod 7 drives the placing table 8 to rotate by a certain angle, and the next corner is placed below the welding gun 12, so that the second welding action can be performed.

Further, a fixing frame 11 is installed at the upper end of the soldering flux box 2, a welding gun 12 is installed on one side of the fixing frame 11, side plates 13 are installed on two sides of the welding gun 12, a second stepping motor 14 is installed at the upper end of each side plate 13, a first lead screw 15 is installed at one end of each second stepping motor 14, first sliders 16 are installed on two sides of the welding gun 12, first slide rails 17 are installed between the first sliders 16 and the side plates 13, the second stepping motors 14 work to drive the first lead screws 15 to rotate, the first sliders 16 move up and down along the first slide rails 17, the height of the welding gun 12 can be adjusted, and welding actions are completed.

Further, a hard corrugated hose 18 is installed on one side of the outer portion of the side plate 13, a nozzle 19 is installed at one end of the hard corrugated hose 18, a liquid inlet hose 20 is installed at the other end of the hard corrugated hose 18, a pump 21 is installed at the other end of the liquid inlet hose 20, the pump 21 is connected with the soldering flux box 2 through screws, the pump 21 works, soldering flux is introduced into the liquid inlet hose 20, the soldering flux is sprayed to a welding position in the welding process, the welding process is assisted and promoted, meanwhile, the protective effect is achieved, oxidation reaction is prevented, and welding quality is improved.

Further, a top plate 22 is installed at the upper end of the side plate 13, a welding wire feeding mechanism 23 is installed at the upper end of the top plate 22, a welding wire reel 24 is installed at one end of the welding wire feeding mechanism 23, a welding wire feeding pipe 25 is installed at the other end of the welding wire feeding mechanism 23, a feeding hose 26 is installed at one end of the welding wire feeding pipe 25, and welding wires are fed to the whole device to enable the whole device to work continuously.

Further, a connecting plate 27 is installed at one side of the fixing frame 11, a third stepping motor 28 is installed at the outer side of the connecting plate 27, a second screw rod 29 is installed at one end of the third stepping motor 28, the other end of the second screw 29 is connected with the fixed frame 11 through a bearing, a second sliding block 30 is arranged outside the second screw 29, a second sliding rail 34 is arranged between the second sliding block 30 and the connecting plate 27, a first push rod 31 is arranged at the lower end of the second sliding block 30, a second push rod 32 is arranged at one side of the first push rod 31, the first push rod 31 is connected with the second push rod 32 by welding, the second push rod 32 is embedded in the fixed frame 11, and the fixed frame 11 is connected with the second push rod 32 in a sliding way, the third stepping motor 28 works to drive the second screw rod 29 to rotate, thereby realizing the horizontal movement of the second slide block 30 along the second slide rail 34, and completing the position adjustment of the welding gun 12 and the welding action.

Further, gyro wheel 33 is all installed to the lower extreme of under casing 1 and scaling powder case 2, and gyro wheel 33 all passes through bolted connection with under casing 1 and scaling powder case 2, removes suitable work area with the integrated device through gyro wheel 33, improves holistic flexibility.

The working principle is as follows: when the device is used, the whole device is moved to a proper working area through the roller 33, the photovoltaic panel outer frame to be welded is placed inside the placing groove 9 of the placing table 8, the anti-slip mat 10 increases the friction force between the photovoltaic panel outer frame and the placing table 8, so that the photovoltaic panel outer frame is not easy to shake in the rotating process, the second stepping motor 14 works to drive the first screw rod 15 to rotate, so that the first slide block 16 moves up and down along the first slide rail 17, the height of the welding gun 12 can be adjusted, the welding action is completed, the third stepping motor 28 works to drive the second screw rod 29 to rotate, so that the second slide block 30 moves horizontally along the second slide rail 34, so that the position adjustment of the welding gun 12 is completed, the welding action is completed, when one corner of the photovoltaic panel outer frame is welded, the first stepping motor 6 works to drive the big bevel gear 3 to rotate for a certain angle, and the big bevel gear 3 drives the small bevel gear 4, bevel pinion 4 drives connecting rod 7 and rotates, connecting rod 7 drives and places platform 8 and rotate certain angle, place welder 12's below in with next corner, can carry out the welding action of the second time, need not artifical manual upset welding, welding efficiency is improved, time saving and labor saving, after four corner welding accomplish with the photovoltaic board frame from the inside of standing groove 9 take out can, at the welded in-process, pump 21 work, introduce the inside of feed liquor hose 20 with the scaling powder, spray the scaling powder to the welding position at the welded in-process, help and promotion welding process, the guard action has simultaneously, prevent oxidation reaction, improve welding quality, can change the direction of spraying of scaling powder nozzle 19 through stereoplasm ripple hose 18, the flexibility is higher.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a portable photovoltaic board frame bight welding set, includes under casing (1), its characterized in that: a soldering flux box (2) is arranged on one side of the bottom box (1), the soldering flux box (2) is connected with the bottom box (1) in a welding way, a first stepping motor (6) is arranged on one side of the bottom end in the bottom box (1), one end of the first stepping motor (6) is provided with a big bevel gear (3), one end of the big bevel gear (3) is provided with a small bevel gear (4), the lower end of the small bevel gear (4) is connected with the bottom box (1) through a bearing, the upper end of the small bevel gear (4) is provided with a gear set (5), the upper end of the gear set (5) is provided with a connecting rod (7), the upper end of the connecting rod (7) is provided with a placing platform (8), the upper end of the placing table (8) is provided with a placing groove (9), the inside of the placing groove (9) is provided with an anti-skid pad (10), and the anti-skid pad (10) is connected with the placing groove (9) in a splicing manner.

2. The device for welding the outer frame corner of the movable photovoltaic panel as claimed in claim 1, wherein: mount (11) are installed to the upper end of scaling powder case (2), welder (12) is installed to one side of mount (11), curb plate (13) are all installed to the both sides of welder (12), second step motor (14) are installed to the upper end of curb plate (13), first lead screw (15) are installed to the one end of second step motor (14), first slider (16) are all installed to the both sides of welder (12), install first slide rail (17) between first slider (16) and curb plate (13).

3. The device for welding the outer frame corner of the movable photovoltaic panel as claimed in claim 2, wherein: stereoplasm corrugated hose (18) are installed to the outside one side of curb plate (13), nozzle (19) are installed to the one end of stereoplasm corrugated hose (18), feed liquor hose (20) are installed to the other end of stereoplasm corrugated hose (18), pump (21) are installed to the other end of feed liquor hose (20), and pump (21) pass through bolted connection with scaling powder case (2).

4. The device for welding the outer frame corner of the movable photovoltaic panel as claimed in claim 2, wherein: roof (22) are installed to the upper end of curb plate (13), welding wire conveying mechanism (23) are installed to the upper end of roof (22), welding wire reel (24) are installed to the one end of welding wire conveying mechanism (23), welding wire conveyer pipe (25) are installed to the other end of welding wire conveying mechanism (23), conveying hose (26) are installed to the one end of welding wire conveyer pipe (25).

5. The device for welding the outer frame corner of the movable photovoltaic panel as claimed in claim 2, wherein: a connecting plate (27) is arranged on one side of the fixing frame (11), a third stepping motor (28) is arranged on the outer side of the connecting plate (27), a second screw rod (29) is arranged at one end of the third stepping motor (28), the other end of the second screw rod (29) is connected with the fixed frame (11) through a bearing, a second sliding block (30) is arranged outside the second screw rod (29), a second slide rail (34) is arranged between the second slide block (30) and the connecting plate (27), a first push rod (31) is arranged at the lower end of the second sliding block (30), a second push rod (32) is arranged at one side of the first push rod (31), and the first push rod (31) is welded with the second push rod (32), the second push rod (32) is embedded into the fixing frame (11), and the fixing frame (11) is connected with the second push rod (32) in a sliding manner.

6. The device for welding the outer frame corner of the movable photovoltaic panel as claimed in claim 1, wherein: the lower ends of the bottom box (1) and the soldering flux box (2) are respectively provided with a roller (33), and the rollers (33) are connected with the bottom box (1) and the soldering flux box (2) through bolts.