CN210647322U - Bottle cap automatic detection and removing device - Google Patents
Bottle cap automatic detection and removing device Download PDFInfo
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- CN210647322U CN210647322U CN201921476442.8U CN201921476442U CN210647322U CN 210647322 U CN210647322 U CN 210647322U CN 201921476442 U CN201921476442 U CN 201921476442U CN 210647322 U CN210647322 U CN 210647322U
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Abstract
The utility model relates to a detection technology field of medicinal bottle lid defect, especially bottle lid automated inspection removing devices. The automatic cover feeding device comprises a supporting rack, a cover feeding fluted disc, a cover feeding channel, a control cabinet, a detection device and a waste product removing device, wherein the cover feeding channel is provided with an upper layer and a lower layer, and the output end of the cover feeding channel on the upper layer and the input end of the cover feeding channel on the lower layer are provided with a turnover wheel, a first guide wheel, a second guide wheel and a third guide wheel. The utility model discloses under the prerequisite that does not influence the all-round automated inspection of medicinal bottle lid and reject the function, its simple structure is compact, and is small.
Description
Technical Field
The utility model relates to a detection technology field of medicinal bottle lid defect, especially the automated inspection removing devices of bottle lid.
Background
A complete medicinal bottle lid includes aluminium lid, plastics top cap and plug, and plastics top cap is located aluminium lid top surface and with aluminium lid riveting, and the plug is located the aluminium lid. In the manufacturing process of the medicinal bottle cap, after the riveting and press-fitting of the medicinal bottle cap, the medicinal bottle cap needs to be subjected to defect detection so as to remove unqualified products. When the bottle cap is detected, the top surface, the bottom surface, the inner side surface and the outer side surface of the bottle cap are detected in a 360-degree all-round way,
the existing automatic bottle cap detection and rejection device comprises a supporting rack, a cap conveying fluted disc, a cap conveying channel, a control cabinet, a detection device and a waste product rejection device, wherein the cap conveying fluted disc and the cap conveying channel are installed on the supporting rack, the cap conveying channel comprises a channel support, channel side plates positioned on two sides of the channel support and a cap conveying belt installed on the channel support and positioned between the channel side plates, the cap conveying fluted disc continuously conveys medicinal bottle caps to the cap conveying belt in the cap conveying channel through rotation of the cap conveying fluted disc, and the bottle caps are conveyed forwards by the cap conveying belt. The detection device is arranged on the cap conveying channel and is positioned right above the cap conveying belt, and the bottle cap is subjected to photographic detection. The waste product rejecting device is arranged on the cover conveying channel and is positioned in front of the detection device along the conveying direction of the cover conveying belt, and rejected defective unqualified products detected are rejected. The control cabinet is positioned at one end of the support rack and comprises a PCL controller and a control panel for operating the device, and the control panel is used for controlling the operation of the device.
When detecting the bottle lid, carry out 360 degrees all-round detections to bottle lid top surface, bottom surface, inside and outside side, if want to realize the full automated inspection of disposable of bottle lid, have a troublesome problem exactly in the transmission process of bottle lid, the gesture of bottle lid will change, becomes the lid mouth downwards by the lid mouth up promptly. In order to realize the turning of the bottle cap, the existing automatic bottle cap detecting and removing device generally comprises a bottle cap turning front part, a bottle cap turning rear part and a bottle cap turning part which connects the two parts, and the bottle cap turning part is complex in structure and large in size, so that the whole automatic bottle cap detecting and removing device is complex in structure and large in size.
Disclosure of Invention
The utility model aims at providing a bottle lid automated inspection removing devices is not influencing under the prerequisite of rejecting the function to the all-round automated inspection of medicinal bottle lid, simplifies its structure, reduces its volume.
The utility model discloses a bottle cap automatic detection and rejection device, including the support rack, send the lid fluted disc, send the lid passageway, the switch board, detection device and waste product rejection device, send the lid fluted disc and send the lid passageway to install on the support rack, the switch board is located the one end of support rack, send the lid passageway to include the passageway support, be located the passageway curb plate of passageway support both sides and install on the passageway support and be located send the lid transmission band between the passageway curb plate, detection device installs on sending the lid passageway, is located directly over sending the lid transmission band, waste product rejection device installs on sending the lid passageway, is located the detection device along sending the place ahead of lid transmission band transmission direction, send the lid passageway to have upper and lower two-layer, send the lid transmission band including the upper strata that is located upper strata send the lid passageway and send the lid transmission band of lower floor in sending the lid passageway, send the lid fluted disc and send the input of lid passageway on upper strata, the output of the upper layer cap conveying channel and the input of the lower layer cap conveying channel are provided with a turnover wheel and a first guide wheel which are driven by a motor, a second guide wheel and a third guide wheel, the first guide wheel is positioned on the inner side of the turnover wheel, the second guide wheel is positioned below the outer side of the turnover wheel, the third guide wheel is positioned above the turnover wheel, the upper layer cap conveying belt is lapped on the turnover wheel and the first guide wheel, the lower layer cap conveying belt is lapped on the turnover wheel, the second guide wheel and the third guide wheel, the upper layer cap conveying belt and the lower layer cap conveying belt are overlapped on the turnover wheel, and the lower layer cap conveying belt of the overlapping part is pasted and pressed on the upper layer cap conveying belt.
The detection device is including installing cover mouth detection device and the lid side detection device on sending the lid passageway on the upper strata to and install the caping detection device who sends on the lid passageway on the lower floor, waste product rejection apparatus has three groups, and three groups of waste product rejection apparatus are located cover mouth detection device, lid side detection device and caping detection device respectively along sending the place ahead of lid transmission band direction of transmission, and every waste product rejection apparatus of group includes a compressed air blowing nozzle and a waste product rejection pipeline, and compressed air blowing nozzle and waste product rejection pipeline are located the both sides of sending the lid transmission band respectively, and compressed air blowing nozzle is just right mutually along sending the entry that the lid transmission band transversely was rejected the pipeline with the waste product.
The turnover wheel, the first guide wheel, the second guide wheel and the third guide wheel are positioned in the control cabinet.
The channel side plates on the two sides of the cover conveying belt are provided with notches, and the inlet ends of the compressed air blowing nozzles and the waste product rejection pipeline are positioned in the notches.
The working process of the bottle cap automatic detection and removal device is as follows:
the rotary cap conveying fluted disc conveys the medicinal bottle caps (with cap openings facing upwards) to an upper cap conveying belt in the upper cap conveying channel, and then the medicinal bottle caps are conveyed to the output end direction of the upper cap conveying channel by the upper cap conveying belt. In the process, the cover opening detection device detects the opening part of the bottle cap, if the opening part of the bottle cap is detected to have a defect, the cover opening detection device sends a signal to a PCL controller in a control cabinet, when the defective bottle cap runs to a position between a compressed air blowing nozzle in front of the cover opening detection device and the inlet end of the waste removing pipeline, the PCL controller controls the action of the compressed air blowing nozzle, the defective bottle cap is blown into the waste removing pipeline, and the defective bottle cap at the opening part is removed. Other bottle caps are conveyed forwards continuously, when the bottle caps pass through the cap side detection device, the cap side detection device detects the inner side surface and the outer side surface of the bottle caps, if the bottle cap side surface is detected to be defective, the cap side detection device sends a signal to a PCL controller in a control cabinet, when the defective bottle caps run to a position between a compressed air blowing nozzle in front of the cap side detection device and the inlet end of the waste product rejection pipeline, the PCL controller controls the compressed air blowing nozzle to act, the defective bottle caps are blown into the waste product rejection pipeline, and the side defective bottle caps are rejected. Other bottle caps are continuously conveyed forwards, when the bottle caps reach the turning wheel, the bottle caps are pressed between an upper layer cap conveying belt and a lower layer cap conveying belt and rotate along with the turning wheel, when the bottle caps rotate to the lowest position of the circumference of the turning wheel, the bottle caps are upwards jacked and positioned on the lower layer cap conveying belt to realize the turning of the bottle caps, the bottle caps are conveyed forwards on the lower layer cap conveying belt, when the bottle caps pass through a cap jacking detection device, the cap jacking detection device detects the tops of the bottle caps, if the top of the bottle caps is detected to have defects, the cap jacking detection device sends signals to a PCL controller in a control cabinet, when the defective bottle caps run to a position between a compressed air blowing nozzle in front of the cap jacking detection device and an inlet end of a waste rejection pipeline, the PCL controller controls the action of the compressed air blowing nozzle to blow the defective bottle caps into the waste rejection pipeline to realize the rejection of the defective bottle caps at the top, and the bottle caps without defects are conveyed to, finally, the mixture enters a qualified product pipeline.
Bottle lid automated inspection removing devices is two-layer about will sending the lid passageway to design to send the lid passageway and the lower floor to send the lid passageway with upset wheel and first, second, third leading wheel to the upper strata and link up, can realize the upset of medicinal bottle lid smoothly reliably, thereby can set up three bottle lid defect detection station and carry out 360 degrees all-round detections to bottle lid top surface, bottom surface, inside and outside side respectively in the device. Compared with the existing device, the automatic bottle cap detection and removal device has the advantages of simple and compact structure, small volume, simple structure of the waste product removal device and reliable operation.
Drawings
Fig. 1 is the main view schematic diagram of the bottle cap automatic detection and rejection device of the present invention.
Fig. 2 is a rear view of fig. 1.
Fig. 3 is a top view of fig. 1.
Fig. 4 is a structural view of a dotted line portion (bottle cap turnover mechanism) in fig. 1.
The chain double-dashed lines in fig. 3 and 4 show bottle caps, and the arrows in fig. 4 show the conveying direction of the cap conveying belt.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, 2 and 3, the automatic detecting and rejecting device for bottle caps comprises a supporting rack 10, a cap feeding toothed disc 7, a cap feeding channel, a control cabinet 1, a detecting device and a waste rejecting device, wherein the cap feeding channel is arranged on the supporting rack 10 and has an upper layer and a lower layer, namely an upper layer cap feeding channel 4 and a lower layer cap feeding channel 12, the upper layer cap feeding channel 4 comprises a channel bracket 8, channel side plates 6 positioned at two sides of the channel bracket 8 and an upper layer cap feeding conveying belt 14 arranged on the channel bracket 8 and positioned between the channel side plates 6; the lower cover conveying channel 12 comprises channel brackets 8, channel side plates 6 positioned at two sides of the channel brackets 8 and a lower cover conveying belt 17 which is arranged on the channel brackets 8 and positioned between the channel side plates 6. The cover feeding fluted disc 7 is arranged on the support rack 10, is positioned at the input end of the upper layer cover feeding channel 4 and is connected with the input end of the upper layer cover feeding channel 4. The control cabinet 1 is located at one end of the support stand 10, i.e. at the output end of the upper lid transport channel 5 and at the input end of the lower lid transport channel 12. The detection device comprises a cover opening detection device 5 and a cover side detection device 3 which are arranged on an upper cover conveying channel 4, and a cover top detection device 2 which is arranged on a lower cover conveying channel 12, wherein the cover opening detection device 5 and the cover side detection device 3 are positioned right above an upper cover conveying belt 14, and the cover top detection device 2 is positioned right above a lower cover conveying belt 17. The waste product rejecting device is provided with three groups, which are respectively arranged on the upper layer cover conveying channel 4 and the lower layer cover conveying channel 12 and are respectively positioned in front of the cover opening detection device 3, the cover side detection device 5 and the cover top detection device 2 along the conveying direction of the cover conveying belt. Every waste product removing device of group includes a compressed air blowing nozzle 13 and a waste product removing pipeline 11, breach 15 has been seted up on the passageway curb plate 6 of sending the lid transmission band both sides, the entry end of compressed air blowing nozzle 13 and waste product removing pipeline 11 is located this breach 15, thereby make compressed air blowing nozzle 13 and waste product removing pipeline 11 be located the both sides of sending the lid transmission band respectively, and compressed air blowing nozzle 13 is just right mutually along sending the horizontal entry with waste product removing pipeline 11 of lid transmission band, ensure that compressed air blowing nozzle 13 can be smoothly with defect bottle lid insufflate in waste product removing pipeline 11.
An overturning wheel 19, a first guide wheel 16, a second guide wheel 18 and a third guide wheel 20 which are driven by a motor are arranged at the output end of the upper layer cap conveying channel 4 and the input end of the lower layer cap conveying channel 12, are positioned in the control cabinet 1, and form a bottle cap overturning mechanism together with the upper layer cap conveying belt 14 and the lower layer cap conveying belt 17. The first guide wheel 16 is positioned on the inner side of the turning wheel 19, the second guide wheel 18 is positioned on the outer side lower side of the turning wheel 19, the third guide wheel 20 is positioned on the upper side of the turning wheel 19, the upper layer cap conveying belt 14 is lapped on the turning wheel 19 and the first guide wheel 16, the lower layer cap conveying belt 17 is lapped on the turning wheel 19, the second guide wheel 18 and the third guide wheel 20, the upper layer cap conveying belt 14 and the lower layer cap conveying belt 17 are overlapped on the turning wheel 19, and the overlapped part of the lower layer cap conveying belt 17 is pasted on the upper layer cap conveying belt 14.
And a qualified product pipeline 9 is arranged at the input end of the lower-layer cap conveying channel 12, and the medicinal bottle caps detected by the three stations are conveyed into the qualified product pipeline 9 by a lower-layer cap conveying belt 17.
The rotary cap conveying fluted disc 7 conveys the medicinal caps (with the cap openings facing upwards) to the upper cap conveying belt 14, and then the medicinal caps are conveyed to the output end direction of the upper cap conveying channel 4 by the upper cap conveying belt 14. In this process, the cover mouth detection device 3 detects bottle cover mouth, if it has the defect to detect out the bottle cover mouth, the cover mouth detection device 3 sends a signal to the PCL controller of 1 in the switch board, when this defect bottle lid moves to between the preceding compressed air blowing nozzle 13 of cover mouth detection device 3 and the waste product rejection pipeline 11 entry end, the action of PCL controller control compressed air blowing nozzle 13, blow in the waste product rejection pipeline 11 with this defect bottle lid, realize the rejection of oral area defect bottle lid. Other bottle caps are conveyed forwards continuously, when the bottle caps pass through the cap side detection device 5, the cap side detection device 5 detects the inner side surface and the outer side surface of the bottle caps, if the bottle caps have defects, the cap side detection device 5 sends a signal to a PCL controller in the control cabinet 1, and when the defective bottle caps run to a position between a compressed air blowing nozzle 13 in front of the cap side detection device 5 and the inlet end of the waste product rejection pipeline 11, the PCL controller controls the compressed air blowing nozzle 13 to act, the defective bottle caps are blown into the waste product rejection pipeline 11, and the side defective bottle caps are rejected. Other bottle caps are conveyed forwards continuously, when the bottle caps reach the turning wheel 19, the bottle caps are pressed between the upper layer cap conveying belt 14 and the lower layer cap conveying belt 17 and rotate along with the turning wheel 19 (the linear speed of the outer circumference of the turning wheel 19 is consistent with the conveying speed of the cap conveying belt), when the bottle caps rotate to the lowest position of the circumference of the turning wheel 19, the cap tops of the bottle caps are upwards positioned on the lower layer cap conveying belt 17 to realize the turning of the bottle caps, the bottle caps are conveyed forwards on the lower layer cap conveying belt 17, when the bottle caps pass through the cap top detection device 2, the cap top detection device 2 detects the tops of the bottle caps, if the tops of the bottle caps are detected to have defects, the cap top detection device 2 sends a signal to a PCL controller in the control cabinet 1, when the defective bottle caps run between a compressed air blowing nozzle 13 in front of the cap top detection device 2 and the inlet end of the waste product removing pipeline 11, the PCL controller controls, the defective bottle caps are blown into a waste rejecting pipeline 11 to reject the defective bottle caps at the top, and the non-defective bottle caps are conveyed to the output end of a lower-layer cap conveying channel 12 and finally enter a qualified product pipeline 9.
Claims (3)
1. The utility model provides a bottle lid automated inspection removing devices, including supporting rack (10), send and cover fluted disc (7), send and cover the passageway, switch board (1), detection device and waste product removing devices, send and cover fluted disc and send and cover the passageway and install on the supporting rack, the switch board is located the one end of supporting rack, send and cover the passageway and include channel bracket (8), be located channel bracket both sides passageway curb plate (6) and install on channel bracket and be located the passageway curb plate between send and cover the transmission band, detection device installs on sending and covers the passageway, be located and send and cover the transmission band directly over, waste product removing devices installs on sending and covers the passageway, be located detection device along sending the place ahead that covers transmission band transmission direction, its characterized in that: the cover conveying channel is provided with an upper layer and a lower layer, the cover conveying belt comprises an upper layer cover conveying belt (14) positioned in the upper layer cover conveying channel (4) and a lower layer cover conveying belt (17) positioned in the lower layer cover conveying channel (12), the cover conveying fluted disc is connected with the input end of the upper layer cover conveying channel, a turning wheel (19) driven by a motor, a first guide wheel (16), a second guide wheel (18) and a third guide wheel (20) are arranged at the output end of the upper layer cover conveying channel and the input end of the lower layer cover conveying channel, the first guide wheel is positioned on the inner side of the turning wheel, the second guide wheel is positioned below the outer side of the turning wheel, the third guide wheel is positioned above the turning wheel, the upper layer cover conveying belt (14) is lapped on the turning wheel and the first guide wheel, the lower layer cover conveying belt (17) is lapped on the turning wheel, the second guide wheel and the third guide wheel, so that the upper layer cover conveying belt and the lower layer cover conveying belt are overlapped on the turning wheel, the lower layer cover conveying belt of the overlapped part is adhered to and pressed on the upper layer cover conveying belt;
the detection device comprises a cover opening detection device (5) and a cover side detection device (3) which are arranged on an upper-layer cover conveying channel, and a cover top detection device (2) which is arranged on a lower-layer cover conveying channel, the waste product rejection device is provided with three groups, the three groups of waste product rejection devices are respectively positioned in the cover opening detection device, the cover side detection device and the cover top detection device along the front of the conveying direction of a cover conveying belt, each group of waste product rejection devices comprises a compressed air blowing nozzle (13) and a waste product rejection pipeline (11), the compressed air blowing nozzle and the waste product rejection pipeline are respectively positioned on two sides of the conveying direction of the cover conveying belt, and the compressed air blowing nozzle is just opposite to the inlet of the conveying direction of the cover conveying belt and the waste product.
2. The automatic detection and removal device for the bottle caps as claimed in claim 1, wherein: the turning wheel (19), the first guide wheel (16), the second guide wheel (18) and the third guide wheel (20) are positioned in the control cabinet (1).
3. The automatic detection and removal device for the bottle caps as claimed in claim 1, wherein: a notch (15) is formed in the channel side plate (6) on two sides of the cover conveying belt, and the inlet ends of the compressed air blowing nozzle (13) and the waste product removing pipeline (11) are located in the notch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921476442.8U CN210647322U (en) | 2019-08-29 | 2019-08-29 | Bottle cap automatic detection and removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921476442.8U CN210647322U (en) | 2019-08-29 | 2019-08-29 | Bottle cap automatic detection and removing device |
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| Publication Number | Publication Date |
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| CN210647322U true CN210647322U (en) | 2020-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921476442.8U Active CN210647322U (en) | 2019-08-29 | 2019-08-29 | Bottle cap automatic detection and removing device |
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| CN (1) | CN210647322U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112239066A (en) * | 2020-10-09 | 2021-01-19 | 万宝龙(漳州)金属制品有限公司 | Device capable of automatically detecting double surfaces of tank cover |
| CN113199720A (en) * | 2021-05-21 | 2021-08-03 | 江苏松德生物科技有限公司 | Preparation method of bottle cap for collagen skin care product |
-
2019
- 2019-08-29 CN CN201921476442.8U patent/CN210647322U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112239066A (en) * | 2020-10-09 | 2021-01-19 | 万宝龙(漳州)金属制品有限公司 | Device capable of automatically detecting double surfaces of tank cover |
| CN112239066B (en) * | 2020-10-09 | 2022-03-11 | 万宝龙(漳州)金属制品有限公司 | Device capable of automatically detecting double surfaces of tank cover |
| CN113199720A (en) * | 2021-05-21 | 2021-08-03 | 江苏松德生物科技有限公司 | Preparation method of bottle cap for collagen skin care product |
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Address after: 408102 No.204 Julong Avenue, Fuling District, Chongqing Patentee after: Chongqing Shoujian pharmaceutical packaging material Co.,Ltd. Address before: 408102 No.204 Julong Avenue, Fuling District, Chongqing Patentee before: CHONGQING SHOUJIAN PHARMACEUTICAL PACKAGING STOCK Corp. |