CN210616891U - Production system for producing light heat-insulation partition board by adopting vertical mold process and partition board - Google Patents

Production system for producing light heat-insulation partition board by adopting vertical mold process and partition board Download PDF

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Publication number
CN210616891U
CN210616891U CN201920331935.6U CN201920331935U CN210616891U CN 210616891 U CN210616891 U CN 210616891U CN 201920331935 U CN201920331935 U CN 201920331935U CN 210616891 U CN210616891 U CN 210616891U
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China
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automatic
heat
stirring
foaming
partition board
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CN201920331935.6U
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Chinese (zh)
Inventor
张迎新
胡宝苓
吕艳奎
田俊岭
杨李宁
戴岳
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Beijing New Times Huanyu Technology Development Co ltd
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Beijing New Times Huanyu Technology Development Co ltd
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Abstract

The utility model discloses a production system and partition board for producing light heat-insulating partition board by adopting vertical mold process, belonging to the building field, comprising a heat-insulating core board material bin, an automatic stirring system, a stirring centralized electric control cabinet, an automatic metering system, a material conveyor, a foaming system and a mold vehicle; the material bin of the heat-insulation core plate comprises a plurality of material bins, wherein the material bins are used for respectively placing heat-insulation core material raw materials and placing the raw materials into an automatic stirring system through an automatic metering system for stirring; the material conveyor is used for conveying materials in the material bin to the automatic metering system; the stirring centralized electric control cabinet is used for controlling the automatic stirring system to mix materials; the foaming system is used for preparing foam and sending the foam into the automatic stirring system through the metering system for stirring to prepare the cementing material foaming slurry; the mould vehicle is used for loading the mould and pouring the slurry. The utility model discloses production efficiency is high, can the shaping several to dozens of panels, and operation simple process assembles and the form removal is convenient, and the panel shaping rate is high.

Description

Production system for producing light heat-insulation partition board by adopting vertical mold process and partition board
Technical Field
The utility model relates to a building field especially relates to an adopt production system and partition plate of founding mould technology production light heat preservation partition plate.
Background
The partition board is a prefabricated wall board for an internal partition wall of a building specified in JG/T169-2005 light board for a building partition wall, and comprises a glass fiber reinforced cement board, a glass fiber reinforced gypsum hollow board, a steel wire (steel wire mesh) reinforced cement board, a light concrete board, a rubber powder polyphenyl particle thermal insulation mortar core material, a silica-calcium board panel, a composite sandwich light board and the like. The light batten is used as the main material of non-bearing inner partition wall in general industrial building, residential building and public building engineering, and the partition wall board has no decorative effect when leaving factory.
The partition board is mainly formed by compounding a glue powder polyphenyl particle heat-insulation mortar core material and a calcium silicate board panel in the market, the partition board generally adopts a vertical mold process, and the core material is heat-insulation mortar formed by compounding a glue powder material prepared from redispersible glue powder, ordinary portland cement, an additive and the like and polyphenyl particles serving as main aggregates; the panel is made of a calcium silicate board with the thickness of 5-6 mm.
However, the production flow and management method of the existing vertical mold process are not standardized, and a set of standardized vertical mold process production system needs to be established urgently.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a production system and partition plate of adoption founding mould technology production light heat preservation partition plate that production flow and management way are standardized.
In order to solve the technical problem, the utility model provides a technical scheme as follows:
on one hand, the utility model provides a production system for producing light heat-insulating partition boards by adopting a vertical mold process, which comprises a heat-insulating core board material bin, an automatic stirring system, a stirring centralized electric control cabinet, an automatic metering system, a material conveyor, a foaming system and a mold vehicle;
the material bin of the heat-insulation core plate comprises a plurality of material bins, wherein the material bins are used for respectively placing heat-insulation core material raw materials and placing the raw materials into an automatic stirring system through an automatic metering system for stirring; the material conveyor is used for conveying materials in the material bin to the automatic metering system;
the stirring centralized electric control cabinet is used for controlling an automatic stirring system to mix materials;
the foaming system is used for preparing foam and sending the foam into the automatic stirring system through the metering system for stirring to prepare the cementing material foaming slurry;
the mould car is used for loading a plurality of groups of vertical moulds.
Further, the automatic stirring system comprises a first automatic stirring machine, a second automatic stirring machine and a conveying device arranged between the first automatic stirring machine and the second automatic stirring machine, wherein the conveying device is used for conveying the main slurry mixed in the first automatic stirring machine to the second automatic stirring machine, and the second automatic stirring machine is connected with the foaming system and is used for mixing the foam and the main slurry to prepare the foaming slurry.
Further, the second automatic stirring machine is also connected with a special pouring delivery pump and is used for pouring the foaming slurry into the mold vehicle.
Further, the foaming system comprises a foaming machine and a foaming liquid storage connected with the foaming machine, and a metering hopper is arranged at an outlet of the foaming liquid storage and used for adding foam into the second automatic stirring machine.
Furthermore, the thermal insulation core board material bin comprises a cement bin, a slag powder bin, a steel slag powder bin, a desulfurized gypsum bin, a fly ash bin and/or a water bin, and an automatic metering system is arranged at an outlet of each thermal insulation core board material bin.
Further, a fixing structure for vertically placing the panels is arranged in the mold vehicle and used for pouring slurry between the adjacent panels.
Further, the automatic metering system comprises a metering hopper and a pneumatic valve for controlling the discharge of the metering hopper.
On the other hand, the light heat-insulation partition board produced by adopting the vertical die process is prepared by a production system for producing the light heat-insulation partition board by adopting the vertical die process.
Further, the heat-insulating core plate comprises a heat-insulating core plate and face plates arranged on two sides of the heat-insulating core plate.
Further, the panel is an OSB panel coated with a fire retardant coating.
After adopting such design, the utility model discloses following advantage has at least:
the utility model discloses a production system of founding mould technology production light heat preservation partition plate has formed one set of smooth production system, can make production flow and management way become the standard. The group standing die process is a production device formed by grouping the vertical die plates. The forming die table is arranged on the ground station working channel, completes preset forming process actions with various functions, and then enters the underground maintenance channel for controllable maintenance. The utility model discloses make production efficiency high, once can the shaping several to dozens of panels, operation simple process, the equipment is convenient with the form removal, and the panel shaping rate is high. The production line of the group vertical mold process has the advantages of high automation degree, accurate control and the like, and the produced decorative heat-preservation light partition board has incomparable comprehensive advantages of light weight, thin body, high strength, impact resistance, strong hanging force, heat insulation, sound insulation, water resistance, easy cutting, random slotting, dry operation, environmental protection and the like compared with other wall materials. The purposes of saving energy and improving the energy utilization efficiency are achieved, and the construction industry is driven to move from backward wet construction to advanced dry construction, so that the integration of housing part production industrialization, technical equipment modernization, scale production intensification, application and popularization legislation and construction equipment is realized. The decorative heat-insulating light partition board can also reduce the occupied area of the wall body, improve the utilization rate of houses, reduce the structural load, improve the shock resistance and the safety performance of buildings and reduce the comprehensive manufacturing cost. The product can be widely applied to non-bearing walls of various high and multi-storey buildings, and can also be used as sound insulation and fire partition walls.
Drawings
The foregoing is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clear, the present invention will be further described in detail with reference to the accompanying drawings and the detailed description.
FIG. 1 is a schematic view of the production process of the production system for producing light heat-insulating partition boards by using a vertical mold process;
fig. 2 is a schematic structural view of the light heat-insulating partition board produced by the vertical mold process of the present invention.
Detailed Description
Exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention can be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The utility model provides an embodiment of a production system for producing light heat-insulating partition boards by adopting a vertical mold process, which comprises a heat-insulating core board material bin, an automatic stirring system, a stirring centralized electric control cabinet, an automatic metering system, a material conveyor, a foaming system and a mold vehicle, as shown in figure 1;
the material bin of the heat-insulation core plate comprises a plurality of material bins, wherein the material bins are used for respectively placing heat-insulation core material raw materials and placing the raw materials into an automatic stirring system through an automatic metering system for stirring; the material conveyor is used for conveying materials in the material bin to the automatic metering system;
the stirring centralized electric control cabinet is used for controlling an automatic stirring system to mix materials;
the foaming system is used for preparing foam and sending the foam into the automatic stirring system through the metering system for stirring to prepare the cementing material foaming slurry;
the mould car is used for loading a plurality of groups of vertical moulds.
The utility model discloses when using, it is reinforced through the measurement of material storehouse, and automatic mixing system stirs the mixture automatically, makes thick liquids after, accomplishes the automatic pouring through the mould car, makes whole production flow and management all become the standard. The group vertical mold production system of the utility model has accurate measurement of the feeding system, adopts an automatic mold vehicle and an automatic board dragging machine, and has high automation degree; the stirring system has the advantages of uniform stirring, compact structure, beautiful appearance, stable operation, convenient operation and high production efficiency; the pouring mold has accurate precision, good tightness and convenient installation, and the produced plate has stable appearance, does not deform or crack; the mould traction and conversion system is safe and reliable, the operation is simple, and the space is saved.
The utility model relates to a mould production system in groups concentrates automatically controlled cabinet (containing electronic display, PLC touch-sensitive screen), feed bin storage system, measurement system, mixing system, foaming system, thick liquids conveying system, forming die car, horizontal automatic ferry vehicle, vertical automatic traction device, maintenance system, handling dolly, transportation fork truck, closed circulation rail system including the stirring.
In order to ensure the standardization of the production flow, the automatic stirring system comprises a first automatic stirrer, a second automatic stirrer and conveying equipment arranged between the first automatic stirrer and the second automatic stirrer, wherein the conveying equipment is used for conveying main slurry mixed in the first automatic stirrer to the second automatic stirrer, and the second automatic stirrer is connected with the foaming system and is used for mixing foam and the main slurry to prepare foaming slurry. The two stirring machines can keep the consistency of slurry stirring, the first stirring machine is used for mixing main materials such as a cementing material and water, the main materials such as the cementing material are uniformly mixed and then enter the second automatic stirring machine to be uniformly mixed with foam, the main material stirring and the foam stirring are separated, and the consistency and the continuity of the process can be kept.
In order to make the pouring more standard, the second automatic mixer is also connected with a special pouring delivery pump for pouring the foaming slurry into the mold vehicle.
In order to ensure the orderly process of the process, the foaming system comprises a foaming machine and a foaming liquid storage device connected with the foaming machine, and a metering hopper is arranged at the outlet of the foaming liquid storage device and used for adding foam into the second automatic stirring machine.
In order to ensure the accuracy of feeding, the thermal insulation core board material bin comprises a cement bin, a slag powder bin, a steel slag powder bin, a desulfurized gypsum bin, a fly ash bin and/or a water bin, and an automatic metering system is arranged at an outlet of each thermal insulation core board material bin.
In order to make the production more smooth, a fixing structure for vertically placing the panels is arranged in the mould vehicle, and is used for pouring slurry between the adjacent panels to directly form the panel-heat preservation core plate-panel integrated plate, as shown in fig. 2, so that the bonding is more powerful.
Further, the automatic metering system comprises a metering hopper and a pneumatic valve for controlling the discharge of the metering hopper.
On the other hand, a light heat-insulating partition board produced by adopting a vertical mold process is provided, and is prepared by a production system for producing the light heat-insulating partition board by adopting the vertical mold process, as shown in fig. 2.
Further comprises a heat-preservation core plate 2 and face plates 1 arranged at two sides of the heat-preservation core plate 2.
Further, the panel 1 is an OSB panel coated with a fire retardant coating.
The utility model discloses a production system can produce and decorate heat preservation partition plate, and the beneficial effect who gains has:
1. the OSB board is selected as the panel, and the panel has a decoration effect, so that the produced partition board does not need secondary scraping and coating of putty, brushing of paint and the like, the working hour is saved, and the assembly type construction is more favorably realized;
2. the core material is a solid waste foaming cementing material, so that the solid waste such as steel slag, desulfurized gypsum, fly ash and the like is comprehensively utilized, the cost is saved, and the green water and blue sky are protected to make a contribution.
3. The interface bonding of the panel and the core material adopts an interface treating agent to increase the bonding strength of the panel and the core material, and then the panel and the core material are fixed together by expansion bolts, and the panel and the core material can work together no matter whether the panel is installed or in the using process.
4. The decorative heat-insulation partition board is produced by adopting a group formwork erection process, the production automation degree is high, the operation is convenient, and the production efficiency is high; the partition board has the advantages of attractive appearance, high product dimensional accuracy, good tightness, convenient installation, stable appearance of the produced board, no deformation and no cracking;
5. the nailing and hanging force is strong: the partition board can be directly nailed or hung with expansion bolts for hanging heavy objects, such as air conditioners and the like, and the single-point hanging force is more than 45 kg; and the panel of the wallboard can be made into a flat and smooth surface, and materials such as wallpaper, wood decorative board and the like can be directly pasted for surface finishing treatment according to personal preference.
6. The decorative heat-insulation partition board has the advantages of light weight, high strength, multiple environmental protection, heat insulation, sound insulation, fire prevention, quick construction, reduction of the cost of the wall body and the like. The inner layer is provided with the inorganic foaming section bar or other heat preservation materials with reasonable layout, heat insulation and sound absorption, the wallboard is formed by pouring, leveling and scientific maintenance through the production line, the production automation degree is high, and the specifications and varieties are multiple.
7. The construction is convenient: the construction is simple and convenient, the labor intensity is reduced, the construction progress is accelerated, the total construction cost of the project is saved, and the requirements of different customers on the indoor and outdoor environments of the modern building are met.
Use the utility model discloses a production flow specifically as follows:
1) firstly, diluting an interfacial agent and water in a ratio of 1:0.3, and smearing a diluted interfacial agent solution on the surface of the OSB plate, which is in contact with the foaming cementing material;
2) placing the installed mould vehicle in place, respectively inserting the OSB templates into mould cavities of the mould vehicle forming plates, and pouring a foaming thermal insulation material between the two OSB templates to enable the side, coated with the interfacial agent, of the OSB templates to face inwards to be in contact with the foaming thermal insulation material;
3) sequentially placing various cementing materials into a raw material bin, metering the various materials through an automatic metering hopper, automatically feeding the metered materials into an automatic stirrer, and controlling the automatic stirrer by a control platform of a forming unit;
4) dissolving the weighed water reducing agent in a measured amount of water, adding the water reducing agent into an automatic stirrer twice, stirring the water in the stirrer at a low speed for about one minute initially, and then stirring the water in the stirrer at a high speed for about 2 minutes until the water is stirred into a slurry with good uniformity and fluidity;
5) adding PP fibers into the slurry mixed in the step 4), and continuously stirring until the fibers are uniformly mixed;
6) diluting a foaming agent and water according to the proportion of 1:40, putting the foam stabilizer into a diluent, uniformly stirring, starting a foaming machine, and foaming the diluent into uniform and fine foam; placing the foamed foam into a foam storage device, and accurately controlling the foamed foam through a foam metering hopper;
simultaneously, adding foam accurately measured by a foam measuring hopper into the slurry stirred in the step 5), and continuously stirring for 2-3 minutes, wherein the slurry is foaming slurry;
7) conveying the foaming slurry to a mould vehicle by using a special conveying pump, pouring between OSB plates, vibrating by using an inserted cement vibrating bar or an attached vibrator after pouring, and vibrating large bubbles; the specifications of the selected plug-in cement vibrating spear can be as follows: a vibrating rod with the diameter of 35mm, the vibration frequency of 200HZ and the power of 1.5 KW. The vibrating rod is high in working efficiency, strong in vibration and good in compaction effect.
8) And after pouring is finished, sealing a pouring opening, then sending the mold vehicle into a steam curing area through a rail, and performing steam curing when the mold vehicle is statically stopped for 3 hours to obtain the OSB plate and the foaming heat-insulating material integrated plate.
And meanwhile, the mold is overhauled, if necessary, the mold needs to be corrected, when the mold is confirmed to be used for the next time, the mold is assembled, a thin layer of oil is smeared on the wall of the mold, and the mold vehicle moves to a pouring position through a track to perform the next cycle.
9) And sequentially driving the expansion bolts into the heat insulation core material through the panels, wherein the expansion bolts do not penetrate through the panel on the other side.
10) And detecting the water content of the partition board panel, spraying the fireproof paint at the air contact places of the upper OSB panel and the lower OSB panel when the fireproof paint spraying requirement is met, and checking to ensure that the whole board surface is not leaked to be coated.
11) The ferry vehicle is transported to a storage yard for normal temperature maintenance, and the sun and rain are avoided.
The utility model discloses an other advantages still include:
① it can be used to produce boards with different structural forms, and different material panels or heat insulating core materials can be used to produce boards with different performance characteristics.
② the process stability is good, the slurry pouring molding, on the premise of meeting the performance requirement of the board, the fluidity of the slurry can be adjusted in a certain range, a plurality of boards are poured in a centralized way, and the mechanization of production operation and mixture transportation is convenient.
③ the production efficiency is high, the board after shaping is in close to the closed condition, can fully utilize the hydration heat of the gelled material to carry out self-maintenance, or adopt the electric heating template to carry out the heating maintenance to the board, or adopt the steam curing process to carry out the maintenance, demold as soon as possible to accelerate the turnover of the model and improve the production efficiency.
⑤ the production line occupies less land, the structure is compact, the space is saved, the resource is saved, the forming die cavity of the group vertical die adopts the vertical intensive installation form, the effective production efficiency of the unit area is high, therefore, the occupied area is small, the space is saved, and the production line is suitable for the production of the standard component products of the partition boards on a large scale.
The above description is only for the preferred embodiment of the present invention, and not intended to limit the present invention in any way, and those skilled in the art can make various modifications, equivalent changes and modifications using the above-described technical content, all of which fall within the scope of the present invention.

Claims (7)

1. A production system for producing a light heat-insulation partition board by adopting a vertical die process is characterized by comprising a heat-insulation core board material bin, an automatic stirring system, a stirring centralized electric control cabinet, an automatic metering system, a material conveyor, a foaming system and a die car;
the material bin of the heat-insulation core plate comprises a plurality of material bins, wherein the material bins are used for respectively placing heat-insulation core material raw materials and placing the raw materials into an automatic stirring system through an automatic metering system for stirring; the material conveyor is used for conveying materials in the material bin to the automatic metering system;
the stirring centralized electric control cabinet is used for controlling an automatic stirring system to mix materials;
the foaming system is used for preparing foam and sending the foam into the automatic stirring system through the metering system for stirring to prepare the cementing material foaming slurry;
the mould vehicle is used for loading a mould and pouring slurry;
the automatic stirring system comprises a first automatic stirrer, a second automatic stirrer and conveying equipment arranged between the first automatic stirrer and the second automatic stirrer, wherein the conveying equipment is used for conveying the main slurry mixed in the first automatic stirrer to the second automatic stirrer, and the second automatic stirrer is connected with the foaming system and used for mixing foam and the main slurry to prepare foaming slurry;
the foaming system comprises a foaming machine and a foaming liquid storage connected with the foaming machine, and a metering hopper is arranged at an outlet of the foaming liquid storage and used for adding foam into the second automatic stirring machine;
the automatic metering system comprises a metering hopper and a pneumatic valve for controlling the discharging of the metering hopper.
2. The system for producing the light heat-insulating partition board by the vertical mold process according to claim 1, wherein the second automatic mixer is further connected with a special pouring delivery pump for pouring the foaming slurry into the mold vehicle.
3. The production system for producing the light heat-insulating partition board by adopting the vertical die process according to claim 1, wherein the heat-insulating core board material bin comprises a cement bin, a slag powder bin, a steel slag powder bin, a desulfurized gypsum bin, a fly ash bin and/or a water bin, and an automatic metering system is arranged at an outlet of each heat-insulating core board material bin.
4. The production system for producing the light heat-insulating partition board by adopting the vertical die process as claimed in claim 1, wherein a fixing structure for vertically placing the panels is arranged in the die trolley and used for pouring slurry between the adjacent panels.
5. A light heat-insulating partition board produced by adopting a vertical mold process, which is characterized by being prepared by the production system for producing the light heat-insulating partition board by adopting the vertical mold process according to any one of claims 1 to 4.
6. The light-weight heat-insulating partition board produced by adopting the vertical die process according to claim 5, which comprises a heat-insulating core board and face boards arranged on two sides of the heat-insulating core board.
7. The lightweight thermal insulating partition panel produced by the vertical mold process according to claim 6, wherein the face sheet is an OSB sheet coated with a fire retardant coating.
CN201920331935.6U 2019-03-15 2019-03-15 Production system for producing light heat-insulation partition board by adopting vertical mold process and partition board Expired - Fee Related CN210616891U (en)

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CN201920331935.6U CN210616891U (en) 2019-03-15 2019-03-15 Production system for producing light heat-insulation partition board by adopting vertical mold process and partition board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920331935.6U CN210616891U (en) 2019-03-15 2019-03-15 Production system for producing light heat-insulation partition board by adopting vertical mold process and partition board

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Publication Number Publication Date
CN210616891U true CN210616891U (en) 2020-05-26

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