CN210615686U - Automatic alignment transfer device - Google Patents
Automatic alignment transfer device Download PDFInfo
- Publication number
- CN210615686U CN210615686U CN201921587946.7U CN201921587946U CN210615686U CN 210615686 U CN210615686 U CN 210615686U CN 201921587946 U CN201921587946 U CN 201921587946U CN 210615686 U CN210615686 U CN 210615686U
- Authority
- CN
- China
- Prior art keywords
- block
- product
- plate
- shaped
- rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Specific Conveyance Elements (AREA)
Abstract
The utility model provides an automatic counterpoint moves and carries device, include image acquisition unit, rotatory counterpoint mechanism, controller and move and carry the unit, rotatory counterpoint mechanism includes mount pad, step motor, lower carousel, upward rotatory charging tray and first clamping jaw cylinder. The controller judges the angle position of the product positioning protruding part according to the product image collected by the camera, compares the angle position with a set angle value, calculates an angle difference, drives the product to rotate through the stepping motor to compensate the angle difference, enables the product to rotate to a target angle position suitable for assembly, and then transfers the product to an assembly station. The product is automatically aligned without depending on manual operation and judgment, so that the operation reliability is improved, and the product assembly quality is ensured.
Description
Technical Field
The utility model relates to an automated production technical field, concretely relates to automatic counterpoint moves and carries device.
Background
In some product assembly, one component and another component can be installed only by turning to a specific angle, as shown in fig. 9, the bearing sleeve is a schematic view of a bearing sleeve, a flange ring part of the bearing sleeve is provided with a protruding part for matching and positioning with an object assembly part, at present, manual alignment is usually adopted or a stopping structure is arranged on a jig and then the jig is manually aligned and placed, and the manual alignment depends on judgment operation of a person, so that errors are easy to occur, poor assembly is caused, and product quality is influenced. Therefore, a device capable of automatically aligning and transferring to an assembly station is needed.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide an automatic alignment transfer device.
In order to achieve the above object, the technical solution of the present invention is:
an automatic alignment transfer device, comprising:
the image acquisition unit comprises a camera and is used for acquiring an image of a product;
the rotary alignment mechanism comprises a mounting seat, a stepping motor, a lower rotary table, an upper rotary material placing disc and a first clamping jaw cylinder, wherein the stepping motor is mounted on the mounting seat, the lower rotary table is connected with an output rotating shaft of the stepping motor, the upper rotary material placing disc is fixed above the lower rotary table through a connecting rod, the first clamping jaw cylinder is mounted on the lower rotary table, two clamping jaws of the first clamping jaw cylinder are respectively provided with a hoop, a product is placed on the upper rotary material placing disc, and the hoops are driven by the first clamping jaw cylinder to clamp and separate the product;
the controller is in signal connection with the image acquisition unit and the stepping motor, receives the product image data acquired by the image acquisition unit, and sends out an instruction signal for controlling the rotation angle of the stepping motor after processing;
and the transfer unit is used for transferring the aligned products from the upper rotary material placing disc to the assembly station.
Adopt the technical scheme of the utility model, use the product of fig. 9 as an example, the controller judges the angular position of product location bulge according to the product image that the camera was gathered to contrast with setting for the angle value, calculate the angle difference, then drive the product through step motor and rotate, with the compensation angle difference, make the product rotate the target angle position that is suitable for the assembly, then move the assembly station of carrying again. The product is automatically aligned without depending on manual operation and judgment, so that the operation reliability is improved, and the product assembly quality is ensured.
Furthermore, a sensor for detecting whether the upper rotary material placing disc is used for placing materials is arranged on the mounting seat.
By adopting the preferable scheme, the existence of the materials can be automatically detected, and the linkage control on an automatic line is conveniently realized.
Further, the transfer unit includes:
the lifting and transverse moving module comprises a supporting plate, a speed reducing motor, a driving swing ring, a U-shaped track block, a transverse guide rail, a longitudinal moving plate and a transmission shaft, wherein the supporting plate is vertically arranged; the U-shaped track block is vertically arranged on the front surface of the bearing plate, a U-shaped track groove is formed in the U-shaped track block, and a U-shaped opening of the track groove faces downwards; the transverse guide rail is horizontally arranged on the supporting plate, a horizontal moving block is arranged on the transverse guide rail, the longitudinal moving plate is arranged in a groove body of the horizontal moving block in a vertically moving mode, the transmission shaft is fixed on the longitudinal moving plate, and the transmission shaft further comprises a first column body part penetrating through a long strip-shaped through hole in the driving swing ring and a second column body part arranged in a rail groove in the U-shaped rail block;
the clamping module is used for taking or putting down products and is arranged on the lower portion of the longitudinal moving plate.
By adopting the preferable scheme, the swinging ring is driven to drive the transmission shaft to move along the rail groove of the U-shaped rail block through the rotation of the speed reducing motor, the longitudinal moving plate realizes the action processes of lifting, translation and re-lifting, the clamping module realizes the product grabbing lifting, translation and descending discharging along with the longitudinal moving plate, and the speed reducing motor rotates reversely and drives the clamping module to return to the original position to grab a new product. Compact structure can realize the action of going up and down and translation through gear motor a power supply, and the removal process is run through steadily moreover, greatly reduces automation line's occupation space.
Furthermore, the clamping module comprises a second clamping jaw cylinder, a first material grabbing jaw and a second material grabbing jaw, the second clamping jaw cylinder is connected to the longitudinal moving plate through a connecting piece, and the first material grabbing jaw and the second material grabbing jaw are respectively installed on the two clamping jaws of the second clamping jaw cylinder.
Adopt above-mentioned preferred scheme, set up the clamping structure who matches with the product shape on first claw and the second claw of grabbing, like the bearing housing, can set up the recess that matches with the bearing housing flange ring, can reliably stably snatch the product, the product can not produce the aversion at the removal in-process.
Further, the connecting piece includes angle sign indicating number piece and horizontal connecting plate, the angle sign indicating number piece include with indulge the vertical portion that the board is connected and with the horizontal part that horizontal connecting plate connects, be equipped with the round pin axle in the middle of the horizontal part, the round pin axle is inserted and is located horizontal connecting plate's hole internal, the angle sign indicating number piece can be followed indulge the board that moves and reciprocate and be locked by first retaining member, the angle sign indicating number piece can rotate and be locked by the second retaining member around the relative horizontal connecting plate of round pin axle.
Adopt above-mentioned preferred scheme, conveniently adjust the mounted position of second clamping jaw cylinder to better adaptation production line.
Furthermore, a T-shaped block is arranged at the upper end of the longitudinal moving plate, two wing parts of the T-shaped block are respectively provided with a proximity switch, and two sides of the rail groove on the U-shaped rail block are respectively provided with a metal column matched with the proximity switch in position.
By adopting the preferable scheme, the stop action of the speed reducing motor is controlled by sensing in a non-mechanical contact mode, and the service life is prolonged.
Further, the device also comprises a relay mounting plate with a plurality of T-shaped grooves, wherein the relay mounting plate is fixed on the support plate, and the U-shaped track block and the transverse guide rail are arranged on the relay mounting plate.
Adopt above-mentioned preferred scheme, easy to assemble.
Furthermore, the U-shaped track block is formed by splicing a left track block, a middle track block and a right track block.
By adopting the preferable scheme, the processing difficulty is reduced, and the stroke is conveniently adjusted.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of a rotary alignment mechanism;
FIG. 3 is a schematic structural view of a transfer unit;
FIG. 4 is a schematic view of the traverse module;
FIG. 5 is a schematic view of the traverse module;
FIG. 6 is a top view of the traverse module;
FIG. 7 is a sectional view taken along line A-A of FIG. 6;
FIG. 8 is a schematic view of the clamping module;
fig. 9 is a schematic structural view of a bearing housing product.
Names of corresponding parts represented by numerals and letters in the drawings:
1-a transfer unit; 10-lifting and transverse moving module; 101-a support plate; 102-a reduction motor; 103-driving a swing ring; 1031-long strip-shaped through holes; 104-U-shaped track blocks; 1041-track groove; 105-a transverse rail; 106-longitudinal moving plate; 107-a drive shaft; 1071 — a first column portion; 1072-a second column portion; 108-horizontal movement block; 109-T-shaped block; 110-a proximity switch; 111-metal posts; 112-relay mounting board; 20-a gripping module; 201-a second jaw cylinder; 202-a first gripper; 203-a second gripper; 204-angular code blocks; 2041-vertical section; 2042-horizontal portion; 205-horizontal connecting plate; 3-an image acquisition unit; 301-camera; 4-a rotary alignment mechanism; 401-a mount; 402-a stepper motor; 403-rotating down the turntable; 404-rotating the discharge tray; 405-a first jaw cylinder; 406-embracing hoop.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 and 2, an automatic aligning and transferring apparatus includes:
an image acquisition unit 3 including a camera 301 for acquiring an image of a product;
the rotary alignment mechanism 4 comprises a mounting seat 401, a stepping motor 402, a lower rotary table 403, an upper rotary material placing disc 404 and a first clamping jaw cylinder 405, wherein the stepping motor 402 is mounted on the mounting seat 401, the lower rotary table 403 is connected with an output rotating shaft of the stepping motor 402, the upper rotary material placing disc 404 is fixed above the lower rotary table 403 through a connecting rod, the first clamping jaw cylinder 405 is mounted on the lower rotary table 403, two clamping jaws of the first clamping jaw cylinder 405 are respectively provided with a hoop 406, a product is placed on the upper rotary material placing disc 404, and the hoop 406 is driven by the first clamping jaw cylinder 405 to clamp and separate the product;
the controller (not shown in the figure) is in signal connection with the image acquisition unit 3 and the stepping motor 402, receives the product image data acquired by the image acquisition unit, and sends out an instruction signal for controlling the rotation angle of the stepping motor 402 after processing;
and a transfer unit 1 for transferring the product after alignment adjustment from the upper rotary material placing tray to the assembly station.
The beneficial effect of adopting above-mentioned technical scheme is: taking the bearing sleeve product in fig. 9 as an example, the controller determines the angular position of the product positioning protrusion according to the product image collected by the camera, compares the angular position with a set angular value, calculates an angular difference, drives the product to rotate through the stepping motor to compensate the angular difference, enables the product to rotate to a target angular position suitable for assembly, and then transfers the product to an assembly station. The product is automatically aligned without depending on manual operation and judgment, so that the operation reliability is improved, and the product assembly quality is ensured.
As shown in fig. 3 to 6, in another embodiment of the present invention, the transfer unit 1 includes:
the lifting and transverse moving module 10 comprises a support plate 101, a speed reducing motor 102, a driving swing ring 103, a U-shaped track block 104, a transverse guide rail 105, a longitudinal moving plate 106 and a transmission shaft 107, wherein the support plate 101 is vertically arranged, the speed reducing motor 102 is installed on the back surface of the support plate 101, a rotating shaft of the speed reducing motor 102 penetrates through the support plate 101 to the front surface, one end of the driving swing ring 103 is fixedly connected to the rotating shaft of the speed reducing motor 102, and the driving swing ring 103 is provided with a strip-shaped through hole 1031; the U-shaped track block 104 is vertically arranged on the front surface of the supporting plate 101, a U-shaped track groove 1041 is arranged on the U-shaped track block 104, and a U-shaped opening of the track groove 1041 faces downwards; the transverse guide rail 105 is horizontally arranged on the supporting plate 101, a horizontal moving block 108 is arranged on the transverse guide rail 105, the longitudinal moving plate 106 is arranged in a groove body of the horizontal moving block 108 in a vertically movable mode, the transmission shaft 107 is fixed on the longitudinal moving plate 106, the transmission shaft 107 further comprises a first column body part 1071 penetrating through a long strip-shaped through hole 1031 in the driving swing ring and a second column body part 1072 arranged in a rail groove 1041 in the U-shaped rail block;
a gripper module 20 for picking up or putting down the product, the gripper module 20 being mounted under the vertical moving plate 106.
The beneficial effect of adopting above-mentioned technical scheme is: through the rotation of the speed reducing motor 102, the driving swing ring 103 drives the transmission shaft 107 to move along the rail groove 1041 of the U-shaped rail block, the vertical moving plate 106 realizes the action processes of lifting, translation and re-lifting, the clamping module realizes the product grabbing lifting, translation and descending discharging along with the vertical moving plate, and the speed reducing motor rotates reversely and drives the clamping module to return to the original position to grab a new product. Compact structure can realize the action of going up and down and translation through gear motor a power supply, and the removal process is run through steadily moreover, greatly reduces automation line's occupation space.
As shown in fig. 8, in other embodiments of the present invention, the clamping module 20 includes a second clamping jaw cylinder 201, a first material grabbing jaw 202 and a second material grabbing jaw 203, the second clamping jaw cylinder 201 is connected to the longitudinal moving plate 106 via a connecting member, and the first material grabbing jaw 202 and the second material grabbing jaw 203 are respectively installed on two clamping jaws of the second clamping jaw cylinder. The beneficial effect of adopting above-mentioned technical scheme is: the first material grabbing claw and the second material grabbing claw are provided with clamping structures matched with the shape of a product, such as a bearing sleeve, grooves matched with a flange ring of the bearing sleeve can be formed, the product can be reliably and stably grabbed, and the product cannot shift in the moving process.
As shown in fig. 8, in other embodiments of the present invention, the connecting member includes an angle code block 204 and a horizontal connecting plate 205, the angle code block 204 includes a vertical portion 2041 connected to the vertical moving plate 106 and a horizontal portion 2042 connected to the horizontal connecting plate 205, a pin is disposed in the middle of the horizontal portion 2042, the pin is inserted into a hole of the horizontal connecting plate 205, the angle code block 204 can move up and down along the vertical moving plate 106 and is locked by a first locking member, and the angle code block 204 can rotate around the pin relative to the horizontal connecting plate 205 and is locked by a second locking member. The beneficial effect of adopting above-mentioned technical scheme is: the mounting position of the second clamping jaw air cylinder is conveniently adjusted, so that the production line can be better adapted.
In other embodiments of the present invention, as shown in fig. 4, a T-shaped block 109 is provided at the upper end of the vertical moving plate 106, a proximity switch 110 is provided at each wing portion of the T-shaped block 109, and a metal post 111 matched with the proximity switch 110 is provided at each side of the rail groove on the U-shaped rail block 104. The beneficial effect of adopting above-mentioned technical scheme is: the stop motion of the speed reducing motor is controlled by sensing in a non-mechanical contact mode, and the service life is prolonged.
As shown in fig. 5, in other embodiments of the present invention, the present invention further comprises a relay mounting plate 112 having a plurality of T-shaped grooves, the relay mounting plate 112 is fixed to the support plate 101, and the U-shaped rail block 104 and the cross rail 105 are mounted on the relay mounting plate 112. The beneficial effect of adopting above-mentioned technical scheme is: the installation is convenient.
In other embodiments of the present invention, the U-shaped track block 104 is formed by splicing a left track block, a middle track block and a right track block. The beneficial effect of adopting above-mentioned technical scheme is: the processing difficulty is reduced, and the stroke is conveniently adjusted.
The above embodiments are only for illustrating the technical conception and the features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and the protection scope of the present invention can not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (8)
1. The utility model provides an automatic counterpoint moves and carries device which characterized in that includes:
the image acquisition unit comprises a camera and is used for acquiring an image of a product;
the rotary alignment mechanism comprises a mounting seat, a stepping motor, a lower rotary table, an upper rotary material placing disc and a first clamping jaw cylinder, wherein the stepping motor is mounted on the mounting seat, the lower rotary table is connected with an output rotating shaft of the stepping motor, the upper rotary material placing disc is fixed above the lower rotary table through a connecting rod, the first clamping jaw cylinder is mounted on the lower rotary table, two clamping jaws of the first clamping jaw cylinder are respectively provided with a hoop, a product is placed on the upper rotary material placing disc, and the hoops are driven by the first clamping jaw cylinder to clamp and separate the product;
the controller is in signal connection with the image acquisition unit and the stepping motor, receives the product image data acquired by the image acquisition unit, and sends out an instruction signal for controlling the rotation angle of the stepping motor after processing;
and the transfer unit is used for transferring the aligned products from the upper rotary material placing disc to the assembly station.
2. The automatic aligning and transferring apparatus according to claim 1, wherein a sensor for detecting whether the upper rotary tray is discharged or not is provided on the mounting base.
3. The automatic aligning and transferring apparatus according to claim 1, wherein the transferring unit includes:
the lifting and transverse moving module comprises a supporting plate, a speed reducing motor, a driving swing ring, a U-shaped track block, a transverse guide rail, a longitudinal moving plate and a transmission shaft, wherein the supporting plate is vertically arranged; the U-shaped track block is vertically arranged on the front surface of the bearing plate, a U-shaped track groove is formed in the U-shaped track block, and a U-shaped opening of the track groove faces downwards; the transverse guide rail is horizontally arranged on the supporting plate, a horizontal moving block is arranged on the transverse guide rail, the longitudinal moving plate is arranged in a groove body of the horizontal moving block in a vertically moving mode, the transmission shaft is fixed on the longitudinal moving plate, and the transmission shaft further comprises a first column body part penetrating through a long strip-shaped through hole in the driving swing ring and a second column body part arranged in a rail groove in the U-shaped rail block;
the clamping module is used for taking or putting down products and is arranged on the lower portion of the longitudinal moving plate.
4. The automatic alignment transfer device according to claim 3, wherein the gripping module comprises a second gripper cylinder, a first gripper, and a second gripper, the second gripper cylinder is connected to the vertical moving plate via a connecting member, and the first gripper and the second gripper are respectively mounted on two grippers of the second gripper cylinder.
5. The automatic alignment transfer device according to claim 4, wherein the connecting member comprises an angle code block and a horizontal connecting plate, the angle code block comprises a vertical portion connected to the vertical moving plate and a horizontal portion connected to the horizontal connecting plate, a pin shaft is disposed in the middle of the horizontal portion, the pin shaft is inserted into the hole of the horizontal connecting plate, the angle code block can move up and down along the vertical moving plate and is locked by the first locking member, and the angle code block can rotate around the pin shaft relative to the horizontal connecting plate and is locked by the second locking member.
6. The automatic aligning and transferring device according to claim 3, wherein a T-shaped block is provided at an upper end of the vertical transfer plate, a proximity switch is provided at each of two wing portions of the T-shaped block, and a metal column matching the proximity switch is provided at each of two sides of the rail groove on the U-shaped rail block.
7. The automatic aligning and transferring apparatus according to claim 3, further comprising a relay mounting plate having a plurality of T-shaped grooves, wherein said relay mounting plate is fixed to said support plate, and said U-shaped rail block and said lateral rail are mounted on said relay mounting plate.
8. The automatic aligning and transferring device of claim 7, wherein the U-shaped rail block is formed by splicing a left rail block, a middle rail block and a right rail block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921587946.7U CN210615686U (en) | 2019-09-23 | 2019-09-23 | Automatic alignment transfer device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921587946.7U CN210615686U (en) | 2019-09-23 | 2019-09-23 | Automatic alignment transfer device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210615686U true CN210615686U (en) | 2020-05-26 |
Family
ID=70757497
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921587946.7U Expired - Fee Related CN210615686U (en) | 2019-09-23 | 2019-09-23 | Automatic alignment transfer device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210615686U (en) |
-
2019
- 2019-09-23 CN CN201921587946.7U patent/CN210615686U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110631878B (en) | Sample transfer mechanism of liquid-based cell automatic sheet-making medical equipment | |
| CN216943945U (en) | Labeling robot mechanism and automatic labeling workstation | |
| CN218808924U (en) | Conveying device | |
| CN210615686U (en) | Automatic alignment transfer device | |
| CN116037487A (en) | Thickness detection equipment is used in processing of plastics bottle lid | |
| CN111661646A (en) | Material taking device | |
| CN212221571U (en) | Automatic panel turnover mechanism | |
| CN112024809A (en) | Full-automatic spring riveting machine | |
| CN213933639U (en) | Small foreign matter detection device in soft infusion bag | |
| CN217774834U (en) | Cylindric part syntropy reason material unloader | |
| CN212310755U (en) | Full-automatic spring riveting machine | |
| CN211337897U (en) | Automatic tray module from top to bottom | |
| CN210048088U (en) | Printing carrier tipping arrangement | |
| CN108422623B (en) | Material recovery mechanism and shearing equipment with same | |
| CN108706330B (en) | Feeding system | |
| CN219173517U (en) | Turning device and processing equipment of vehicle bridge | |
| JP2713850B2 (en) | Plate transfer equipment | |
| CN220207518U (en) | Hub vortex detection device | |
| CN219925019U (en) | Auxiliary device for welding tube plate and tube barrel | |
| CN221099624U (en) | Multi-station detection and mark finding device | |
| CN216117287U (en) | Automatic marking device after automobile wheel hub surface scratch detection | |
| CN221516849U (en) | Automatic equipment riveting vision detects machine | |
| CN218950312U (en) | Battery angle adjusting mechanism and battery rotating machine | |
| CN220077835U (en) | Quartz crucible intelligent carrying system | |
| CN217891452U (en) | Intelligent numerical control bridge type cutting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200526 Termination date: 20210923 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |