CN220077835U - Quartz crucible intelligent carrying system - Google Patents
Quartz crucible intelligent carrying system Download PDFInfo
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- CN220077835U CN220077835U CN202321399682.9U CN202321399682U CN220077835U CN 220077835 U CN220077835 U CN 220077835U CN 202321399682 U CN202321399682 U CN 202321399682U CN 220077835 U CN220077835 U CN 220077835U
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- quartz crucible
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- handling system
- placement area
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Abstract
The utility model discloses an intelligent quartz crucible conveying system which comprises a conveying frame, a carrying system and a loading and unloading system, wherein the conveying frame is provided with a preparation area and a placement area which are distributed in the left-right direction, the carrying system comprises a preparation area carrying part and a placement area carrying part, the preparation area carrying part is arranged corresponding to the preparation area, the placement area carrying part is arranged corresponding to the placement area, the loading and unloading system comprises a clamping assembly which is movably installed relative to the conveying frame in the front-back direction, the movable stroke of the clamping assembly passes through the preparation area and the placement area, the clamping assembly comprises two adsorption parts which are oppositely arranged, the two adsorption parts can be mutually close to each other to adsorb and clamp a quartz crucible, and the two adsorption parts can be mutually far away to release the quartz crucible.
Description
Technical Field
The utility model relates to the field of quartz crucible loading and unloading, in particular to an intelligent quartz crucible conveying system.
Background
The existing quartz crucible loading and unloading technology generally adopts manual clamping and carrying or realizes carrying of the quartz crucible by manually controlling a lifting device.
In the prior art, a specific tool is manually used for carrying, and because some quartz crucibles are large in size, the problem that the strength is insufficient to fall off easily occurs in the carrying process, the crucible is damaged and staff is injured, so that the safety problem of workers cannot be guaranteed. Secondly, the manual handling is time-consuming, the production efficiency is low, and the increasing production requirements cannot be met.
And realize carrying through workman manipulation hoisting accessory, this kind of mode can effectively guarantee staff's safety, but at the in-process of lifting by crane the transport, if the clamping force is too big, its hoisting accessory's rigid member can cause certain wearing and tearing to quartz crucible's surface even directly cause the damage to the crucible, influences quartz crucible's production quality, if the clamping force is too little, probably leads to quartz crucible to drop.
Disclosure of Invention
The utility model mainly aims to provide an intelligent quartz crucible conveying system, which aims to solve the problem that the existing quartz crucible conveying system is easy to fall off or damage the surface of a quartz crucible.
In order to achieve the above object, the present utility model provides an intelligent quartz crucible handling system, wherein the intelligent quartz crucible handling system comprises:
a carrying frame formed with a preparation area and a placement area distributed in the left-right direction;
the carrying system comprises a preparation area carrying part and a placement area carrying part, wherein the preparation area carrying part is arranged corresponding to the preparation area, and the placement area carrying part is arranged corresponding to the placement area; the method comprises the steps of,
the loading and unloading system comprises a clamping assembly which is movably mounted relative to the carrying frame, the movable stroke of the clamping assembly passes through the preparation area and the placement area, the clamping assembly comprises two adsorption parts which are oppositely arranged in the front-back direction, the two adsorption parts can be mutually close to adsorb and clamp the quartz crucible, and the two adsorption parts can be mutually far away to loosen the quartz crucible.
Optionally, two first rails are disposed on the carrying frame, each first rail extends in a left-right direction, the two first rails are disposed at intervals in a front-rear direction, and the clamping assembly is movably disposed on the two first rails in the left-right direction.
Optionally, the loading and unloading system further comprises an installation seat, a first connection seat and a second connection seat, wherein the installation seat is movably installed on the carrying frame along the left-right direction; the first connecting seat is movably arranged on the mounting seat along the front-back direction; the second connecting seat is movably arranged on the first connecting seat along the up-down direction; the clamping component is arranged on the second connecting seat.
Optionally, the loading and unloading system further comprises a lifting mechanism, wherein the lifting mechanism comprises a fixing part and a lifting part which moves relatively to the fixing part in the vertical direction, one of the fixing part and the lifting part is arranged on the first connecting seat, and the other one of the fixing part and the lifting part is arranged on the second connecting seat.
Optionally, the clamping assembly includes a clamping seat, the clamping seat is rotatably mounted on the second connecting seat along an axis extending in an up-down direction, and the two adsorption parts are disposed on the clamping seat.
Optionally, the clamping assembly comprises a clamping seat and two clamping arms, and the clamping seat is movably installed relative to the carrying frame; the two clamping arms are oppositely arranged, and at least one clamping arm can move so as to adjust the distance between the two clamping arms; the two adsorption parts are respectively and correspondingly arranged on the opposite side end surfaces of the two clamping arms.
Optionally, each of the adsorption parts is rotatably mounted along a horizontally extending axis relative to the corresponding clamping arm.
Optionally, the intelligent quartz crucible conveying system further comprises a detection system, the detection system comprises a plurality of detection photographing devices arranged on the conveying frame, and photographing areas of the detection photographing devices cover the preparation area carrying part and the placement area carrying part.
Optionally, the placement area comprises qualified placement areas and defect placement areas distributed along the front-back direction; the placement area carrying part comprises a qualified area carrying part and a defect area carrying part.
Optionally, the intelligent quartz crucible conveying system further comprises a marking system, wherein the marking system comprises a plurality of lasers arranged on the conveying frame and is used for arranging longitudinal and/or transverse laser marks on the placing area carrying part.
According to the technical scheme, the quartz crucible carrying system comprises a carrying frame, a carrying system and a loading and unloading system, wherein a preparation area and a placement area are formed in the carrying frame, the preparation area is provided with a carrying part of the preparation area, the placement area is provided with a carrying part of the placement area, the loading and unloading system comprises a clamping assembly movably installed relative to the carrying frame, and the clamping assembly comprises two adsorption parts which are oppositely arranged in the front-back direction. The clamping assembly moves to the preparation area, the quartz crucible on the loading part of the preparation area is sucked and clamped by the suction part, then the clamping assembly moves to the placing area, and the quartz crucible being clamped is placed on the loading part of the placing area. The intelligent quartz crucible conveying system provided by the utility model solves the problem that the traditional quartz crucible conveying system is easy to fall off or damage the surface of the quartz crucible by the way that the adsorption part adsorbs and clamps the quartz crucible.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of an embodiment of an intelligent quartz crucible handling system provided by the utility model.
Reference numerals illustrate:
the achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present utility model, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present utility model, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" as it appears throughout includes three parallel schemes, for example "A and/or B", including the A scheme, or the B scheme, or the scheme where A and B are satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
At present, a common quartz crucible conveying system has the problems that a quartz crucible is easy to drop or the surface is damaged.
In order to solve the above-mentioned problems, the present utility model provides an intelligent quartz crucible conveying system 100, and fig. 1 is a schematic diagram of an embodiment of the intelligent quartz crucible conveying system according to the present utility model.
Referring to fig. 1, the intelligent quartz crucible handling system 100 includes a handling frame 1, a carrying system 2 and a loading and unloading system 3, the handling frame 1 is formed with a preparation area 11 and a placement area 12 distributed in a left-right direction, the carrying system 2 includes a preparation area carrying portion 21 and a placement area carrying portion 22, the preparation area carrying portion 21 is disposed corresponding to the preparation area 11, the placement area carrying portion 22 is disposed corresponding to the placement area 12, the loading and unloading system 3 includes a clamping assembly 31 movably mounted relative to the handling frame 1, a movable travel of the clamping assembly 31 passes through the preparation area 11 and the placement area 12, the clamping assembly 31 includes two adsorption portions 313 disposed opposite to each other in a front-rear direction, the two adsorption portions 313 can be close to each other to adsorb and clamp the quartz crucible, and the two adsorption portions 313 can be far away from each other to release the quartz crucible.
In the technical scheme provided by the utility model, the quartz crucible carrying system comprises a carrying frame 1, a carrying system 2 and a loading and unloading system 3, wherein the carrying frame 1 is provided with a preparation area 11 and a placement area 12 which are distributed in the left-right direction, the preparation area 11 is provided with a preparation area carrying part 21, the placement area 12 is provided with a placement area carrying part 22, the loading and unloading system 3 comprises a clamping assembly 31 which is movably installed relative to the carrying frame 1, and the clamping assembly 31 comprises two adsorption parts 313 which are oppositely arranged in the front-back direction. The clamping assembly 31 moves to the preparation area 11, the quartz crucible on the preparation area carrying part 21 is sucked and clamped by the sucking part 313, and then the clamping assembly 31 moves to the placing area 12, and the quartz crucible being clamped is placed on the placing area carrying part 22. The intelligent quartz crucible conveying system 100 provided by the utility model solves the problem that the conventional quartz crucible conveying system is easy to fall off or damage the surface of the quartz crucible by the way that the adsorption part 313 adsorbs and clamps the quartz crucible.
In order to prevent the adsorption portion 313 from scratching the surface of the quartz crucible, the adsorption portion 313 is generally made of soft rubber, and the circumferential side of the adsorption portion 313 is recessed inward to form a sucker shape, when the two adsorption portions 313 are close to each other to adsorb and clamp the quartz crucible, the adsorption portion 313 is tightly attached to the surface of the quartz crucible, so that air between the adsorption portion 313 and the quartz crucible is discharged, the adsorption portion 313 can tightly adsorb the quartz crucible, and falling of the quartz crucible due to loose clamping in the transportation process is avoided.
The clamping assembly 31 is movable on the carrying frame 1, the movable travel of the clamping assembly 31 passes through the preparation area 11 and the placement area 12, and the preparation area 11 and the placement area 12 are arranged along the left-right direction, so that the clamping assembly 31 moves in the left-right direction, in this embodiment, as shown in fig. 1, two first rails 13 are provided on the carrying frame 1, each first rail 13 extends in the left-right direction, two first rails 13 are arranged at intervals in the front-rear direction, and the clamping assembly 31 is movably arranged on the two first rails 13 in the left-right direction.
Since the heights of the preparation area carrying part 21 and the placement area carrying part 22 are not necessarily the same in practical situations, and the preparation area carrying part 21 and the placement area carrying part 22 are not necessarily on the same straight line, the clamping assembly 31 needs to be adjusted in the front-rear direction and the up-down direction according to the position of the placement area carrying part 22 during the process of transporting the quartz crucible, so in this embodiment, as shown in fig. 1, the loading and unloading system 3 further comprises a mounting seat 32, a first connecting seat 33 and a second connecting seat 34, and the mounting seat 32 is movably mounted on the carrying frame 1 along the left-right direction; the first connecting seat 33 is movably mounted on the mounting seat 32 along the front-rear direction; the second connecting seat 34 is movably mounted on the first connecting seat 33 along the up-down direction; the clamping assembly 31 is disposed on the second connecting seat 34. By such arrangement, the clamping assembly 31 can move in a plurality of directions such as the left-right direction, the front-back direction, the up-down direction and the like, so that the positions of the preparation area carrying part 21 and the placement area carrying part 22 can be set more flexibly, and the intelligent quartz crucible conveying system 100 is applicable to more scenes.
The movement of each component is driven by a plurality of motors, and a plurality of motors are connected with each component through a gear rack or a ball screw, but the embodiment is not limited to the two transmission mechanisms, and all existing transmission mechanisms for converting rotation into translation can be used by a person skilled in the art.
Further, in the present embodiment, as shown in fig. 1, the handling system 3 further includes a lifting mechanism 35, where the lifting mechanism 35 includes a fixing portion 351 and a lifting portion 352 that moves relatively in a vertical direction with respect to the fixing portion 351, and one of the fixing portion 351 and the lifting portion 352 is disposed on the first connecting seat 33, and the other is disposed on the second connecting seat 34. So configured, the second connecting seat 34 is moved up and down with respect to the first connecting seat 33 by the engagement of the fixing portion 351 and the lifting portion 352, so that the clamping assembly 31 is moved up and down. The lifting mechanism 35 further includes an air cylinder or an electric push rod, and the air cylinder or the electric push rod may drive the lifting portion 352 to move up and down relative to the fixing portion 351.
The angles of the clamping may be different for different quartz crucibles, and in practical production, it is impossible to adjust the placement angle of the clamping component on the loading portion 21 of the preparation area for different quartz crucibles, and in order to adapt to different quartz crucibles, the angle of the clamping component 313 needs to be adjusted for clamping, so in this embodiment, as shown in fig. 1, the clamping component 31 includes a clamping seat 311, the clamping seat 311 is rotatably mounted on the second connecting seat 34 along an axis extending in the up-down direction, and two clamping portions 313 are disposed on the clamping seat 311. So configured, the clamping seat 311 may rotate by a corresponding angle according to different quartz crucibles, so as to facilitate the adsorption and clamping performed by the adsorption portion 313.
Since the sizes of different quartz crucibles are different, in order to adapt to the quartz crucibles with various sizes, the distance between the two suction parts 313 needs to be adjusted, so that the suction parts 313 can more tightly suction and clamp the quartz crucible, in this embodiment, as shown in fig. 1, the clamping assembly 31 comprises a clamping seat 311 and two clamping arms 312, and the clamping seat 311 is movably installed relative to the carrying frame 1; the two clamping arms 312 are disposed opposite to each other, and at least one clamping arm 312 is movable to adjust the distance between the two clamping arms 312; the two suction portions 313 are respectively provided on opposite side end surfaces of the two clamping arms 312. The distance between the two suction portions 313 is changed by adjusting the interval between the two clamping arms 312 to fit quartz crucibles of different sizes.
Since the suction portions 313 need to be closely attached to the surface of the quartz crucible to suction and hold the quartz crucible, and the possible outer surfaces of different quartz crucibles have different bending radians, in order to adapt to the quartz crucibles with different bending radians, in this embodiment, as shown in fig. 1, each suction portion 313 is rotatably mounted along an axis extending horizontally relative to the corresponding holding arm 312. The adsorption part 313 is attached to the outer surface of the quartz crucible by rotating the adsorption part 313, and the adsorption part 313 can drive the quartz crucible to rotate by rotating, so that operators can observe the quality of the surface of the quartz crucible conveniently.
In order to determine the positions of the preparation area carrying part 21 and the placement area carrying part 22 to improve the efficiency of transporting the quartz crucible by the handling system 3, in this embodiment, as shown in fig. 1, the intelligent quartz crucible handling system 100 further includes a detection system 4, the detection system 4 includes a plurality of detection photographing devices 41 disposed on the handling frame 1, and photographing areas of the plurality of detection photographing devices 41 are disposed to cover the preparation area carrying part 21 and the placement area carrying part 22. The positions of the quartz crucible on the preparation area carrying part 21 and the placement area carrying part 22 are monitored by the plurality of the detecting and photographing devices 41, so that the handling system 3 can move to the preparation area 11 more quickly to transport the quartz crucible. And the inspection photographing device 41 may inspect the quality of the surface of the quartz crucible, divide the quartz crucible into a qualified product and a defective product, and place the qualified product and the defective product separately in the placement area 12 by the handling system 3.
Further, in the present embodiment, as shown in fig. 1, the placement section 12 includes a qualified placement section 121 and a defect placement section 122 distributed in the front-rear direction; the placement area carrier section 22 includes a pass area carrier section 221 and a defect area carrier section 222. The pass zone carrier 221 is used for placing a quartz crucible with qualified quality, and the defect zone carrier 222 is used for placing a quartz crucible with defects.
The actual working flow is as follows: the power supply is turned on, the quartz crucible is transported to the preparation area carrying part 21 on the preparation area 11 by a conveyor belt, and the detecting and photographing device 41 recognizes the quartz crucible and acquires the position information of the current quartz crucible. Subsequently, the detecting and photographing device 41 sends data to a control system, the control system responds to a program to drive the clamping assembly 31 to move above the quartz crucible, the electric push rod drives the lifting part 352 to descend, so as to drive the clamping assembly 31 to move downwards, and then the motor drives the clamping arms 312 to open and close so as to drive the adsorption parts 313 to approach each other, thereby realizing adsorption and clamping of the quartz crucible, and a force sensor on the clamping arms 312 is used for judging whether clamping is performed; the post-clamping controller controls the lifting portion 352 to ascend, and then the clamping assembly 31 moves on the first rail 13 to transport the quartz crucible. The motor drives the adsorption part 313 to turn over 360 degrees, and the whole clamping assembly 31 is rotated for 360 degrees, so that the double-shaft turning over of the quartz crucible is realized; during the overturning process, the detecting and photographing device 41 can identify whether the surface of the quartz crucible has obvious defects. According to the established image database of the quartz crucible, the screening classification of the quartz crucible can be realized. The placement area 12 includes the qualified placement area 121 and the defect placement area 122 distributed along the front-rear direction, after the clamping assembly 31 carries the quartz crucible in a turned manner, the clamping assembly 31 is controlled by the controller to move to the upper portion of the qualified area carrying portion 221 or the defect area carrying portion 222 according to the detected classification information of the quartz crucible, and the control system controls each mechanism to place the quartz crucible in a corresponding position in a coordinated manner. After the placement is finished, resetting each mechanism, repeatedly detecting the quartz crucible at the initial position, and circulating the steps, thereby realizing the automation and the intellectualization of the whole quartz crucible transportation and detection.
In order to make the positions of the qualified zone carrier 221 and the defect zone carrier 222 recognized by the inspection photographing device 41 more accurate, marks need to be added to the qualified zone carrier 221 and the defect zone carrier 222, so in this embodiment, as shown in fig. 1, the intelligent quartz crucible conveying system 100 further includes a marking system 5, where the marking system 5 includes a plurality of lasers 51 disposed on the conveying rack 1, so as to set longitudinal and/or transverse laser marks on the placement zone carrier 22. By means of the arrangement, the laser cross-shaped beam is formed through the cooperation of the longitudinal laser mark and the transverse laser mark, and accurate positioning of the qualified area carrying part 221 and the defect area carrying part 222 is achieved.
The foregoing description is only of the preferred embodiments of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structural changes made by the specification and drawings of the present utility model or direct/indirect application in other related technical fields are included in the scope of the present utility model.
Claims (10)
1. An intelligent quartz crucible handling system, comprising:
a carrying frame formed with a preparation area and a placement area distributed in the left-right direction;
the carrying system comprises a preparation area carrying part and a placement area carrying part, wherein the preparation area carrying part is arranged corresponding to the preparation area, and the placement area carrying part is arranged corresponding to the placement area; the method comprises the steps of,
the loading and unloading system comprises a clamping assembly which is movably mounted relative to the carrying frame, the movable stroke of the clamping assembly passes through the preparation area and the placement area, the clamping assembly comprises two adsorption parts which are oppositely arranged in the front-back direction, the two adsorption parts can be mutually close to adsorb and clamp the quartz crucible, and the two adsorption parts can be mutually far away to loosen the quartz crucible.
2. The intelligent quartz crucible handling system of claim 1, wherein two first rails are provided on the handling frame, each of the first rails extends in a left-right direction, the two first rails are provided at intervals in a front-rear direction, and the clamping assembly is movably provided on the two first rails in the left-right direction.
3. The intelligent quartz crucible handling system of claim 1, wherein the handling system further comprises:
the mounting seat is movably mounted on the carrying frame along the left-right direction;
the first connecting seat is movably arranged on the mounting seat along the front-back direction; the method comprises the steps of,
the second connecting seat is movably arranged on the first connecting seat along the up-down direction;
the clamping component is arranged on the second connecting seat.
4. The intelligent quartz crucible handling system of claim 3, wherein the handling system further comprises a lifting mechanism, the lifting mechanism comprises a fixed portion and a lifting portion which moves relatively in an up-down direction relative to the fixed portion, one of the fixed portion and the lifting portion is disposed on the first connecting seat, and the other is disposed on the second connecting seat.
5. The intelligent quartz crucible handling system of claim 3, wherein the clamping assembly comprises a clamping seat, the clamping seat is rotatably mounted on the second connecting seat along an axis extending in the up-down direction, and the two adsorption parts are arranged on the clamping seat.
6. The intelligent quartz crucible handling system of claim 1, wherein the clamping assembly comprises:
the clamping seat is movably arranged relative to the carrying frame; the method comprises the steps of,
the two clamping arms are oppositely arranged, and at least one clamping arm can move so as to adjust the distance between the two clamping arms;
the two adsorption parts are respectively and correspondingly arranged on the opposite side end surfaces of the two clamping arms.
7. The intelligent quartz crucible handling system according to claim 6, wherein each of the suction portions is rotatably mounted with respect to the corresponding one of the clamping arms along a horizontally extending axis.
8. The intelligent quartz crucible handling system of claim 1, further comprising a detection system comprising a plurality of detection photographing devices disposed on the handling frame, a plurality of photographing areas of the detection photographing devices being disposed to cover the preparation area loading portion and the placement area loading portion.
9. The intelligent quartz crucible handling system of claim 8, wherein the placement area comprises qualified placement areas and defect placement areas distributed in a front-to-back direction;
the placement area carrying part comprises a qualified area carrying part and a defect area carrying part.
10. The intelligent quartz crucible handling system of claim 1, further comprising a marking system comprising a plurality of lasers disposed on the handling frame for providing longitudinal and/or transverse laser identification on the placement area carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321399682.9U CN220077835U (en) | 2023-06-01 | 2023-06-01 | Quartz crucible intelligent carrying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321399682.9U CN220077835U (en) | 2023-06-01 | 2023-06-01 | Quartz crucible intelligent carrying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220077835U true CN220077835U (en) | 2023-11-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321399682.9U Active CN220077835U (en) | 2023-06-01 | 2023-06-01 | Quartz crucible intelligent carrying system |
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| Country | Link |
|---|---|
| CN (1) | CN220077835U (en) |
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- 2023-06-01 CN CN202321399682.9U patent/CN220077835U/en active Active
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