CN210580870U - Pecan shell breaking and sorting all-in-one machine - Google Patents

Pecan shell breaking and sorting all-in-one machine Download PDF

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Publication number
CN210580870U
CN210580870U CN201921212146.7U CN201921212146U CN210580870U CN 210580870 U CN210580870 U CN 210580870U CN 201921212146 U CN201921212146 U CN 201921212146U CN 210580870 U CN210580870 U CN 210580870U
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China
Prior art keywords
shell
sorting
belt
rod
feeding
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Expired - Fee Related
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CN201921212146.7U
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Chinese (zh)
Inventor
张永成
马佳乐
刘扬
兰海鹏
唐玉荣
李世元
白金银
车满军
杨丹阳
李国伟
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Tarim University
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Tarim University
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Abstract

The utility model relates to a pecan all-in-one is selected separately to broken shell belongs to agricultural product processing machinery equipment technical field. The device comprises a rack, a transmission system, a feeding device, a shell breaking device and a sorting device, wherein the transmission system comprises a belt I, a speed reducer, a small belt wheel I, a belt II, a large belt wheel, a small belt wheel II, a belt III, a belt IV, a bevel gear I, a bevel gear II and a crank-link mechanism; the feeding device is positioned at the upper part of the whole machine and comprises a feeding hopper, a feeding auger, a discharging groove and a discharging pull rod; the shell breaking device is positioned below the feeding device and comprises a cam component, a shell breaking sleeve, an impact rod, an impact head, an extrusion baffle, a return spring and a limit nut; the sorting device is positioned at the left lower part of the shell breaking device and comprises a fan assembly, an air duct, a separating rod, a sorting feeding port, a nut outlet and a shell outlet. The utility model discloses can carry out unloading, broken shell, sorting operation in succession, degree of automation is high, has simple structure, and characteristics such as light in operation have solved artifical broken shell, have selected separately intensity of labour big, the scheduling problem that wastes time and energy, suitable popularization and application.

Description

Pecan shell breaking and sorting all-in-one machine
Technical Field
The utility model relates to a pecan all-in-one is selected separately to broken shell belongs to agricultural product processing machinery equipment technical field.
Background
Pecan belongs to the hickory of the juglandaceae family, is also called thin-shell pecan or long-hickory, has crisp shell, much meat and fragrant flavor, is one of ten nuts in the world, has the effects of tonifying kidney and strengthening brain, tonifying middle-jiao and Qi, moistening skin and blackening beard and hair, and is more and more popular with consumers along with the remarkable improvement of the living standard of people in recent years.
The Xinjiang Uygur autonomous region is a main pecan production region in China, the planting scale is continuously enlarged in recent years, but for a long time, the pecan planting scale is not large, the development of the processing industry is not paid attention by people, the shell breaking and the shell and kernel separation are finished manually, the labor intensity is high, the labor cost is high, the efficiency is low, and the industrial development and the promotion of the commercial value of the pecan are severely restricted. With the annual increase of the yield of the pecans, the traditional manual operation mode is difficult to match with the development of the pecan planting industry, and the development of the shell breaking and sorting machine with high shell breaking efficiency and good shell and kernel separation effect becomes an important problem to be solved urgently in the industrial development.
Disclosure of Invention
The utility model aims at the development current situation of pecan planting industry, provide a simple structure, easy and simple to handle, economy is suitable for, broken shell is efficient, the pecan of shell benevolence separation effect divides the shell to select separately all-in-one to it is big with sorting in-process intensity of labour to solve the pecan broken shell, and the cost of labor is high, inefficiency scheduling problem.
The utility model adopts the technical scheme that: an all-in-one machine for cracking and sorting pecan shells comprises a rack 18, a transmission system, a feeding device, a shell cracking device and a sorting device, wherein the transmission system comprises a belt I16, a speed reducer 19, a small belt pulley I21, a belt II 20, a large belt pulley 15, a small belt pulley II 23, a belt III 9, a belt IV 6, a bevel gear I3, a bevel gear II 4 and a crank connecting rod mechanism 5; the feeding device is positioned at the upper part of the whole machine and comprises a feed hopper 11, a feeding auger 10, a discharging groove 8 and a discharging pull rod 7; the shell breaking device is positioned below the feeding device and comprises a cam component 29, a shell breaking sleeve 14, an impact rod 26, an impact head 27, an extrusion baffle 28, a return spring 12 and a limit nut 13; the sorting device is positioned at the lower left of the shell breaking device and comprises a fan assembly 24, a sorting feeding port 35, an air duct 2, a separating rod 34, a nut outlet 1 and a nut shell outlet 33.
The motor 17 is arranged on the frame 18 and positioned at the lower part of the frame 18, and an output shaft of the motor is connected with the speed reducer 19 through a belt I16 to transmit power to the speed reducer 19; the speed reducer 19 is connected with a small belt wheel I21 through an output shaft, and the small belt wheel I21 is connected with the large belt wheel 15 through a belt II 20; the large belt wheel 15 is arranged on the main shaft 22, the small belt wheel II 23 is arranged on the outer side of the large belt wheel 15 at one end of the main shaft 22, and the small belt wheel II 23 is respectively connected with the feeding auger 10 and the bevel gear I3 through a belt III 9 and a belt IV 6; bevel gear I3 meshes with bevel gear II 4, and bevel gear II 4 is connected with blowing pull rod 7 through crank link mechanism 5.
The feeding auger 10 is arranged on the feeding hopper 11, and the bottom of the feeding hopper 11 is provided with a feed opening 25; feed opening 25 is oval, and is similar with the pecan shape, and there is silo 8 below it, silo 8 is the recess shape down to by 11 side of feeder hopper opposite side downward sloping of feeder hopper, the lower one end of it is installed blowing pull rod 7 for realize the transfer of the interior material of silo 8 down.
The main shaft 22 is provided with a cam component 29, the cam component 29 is connected with an impact rod 26 through a roller 30, the impact rod 26 is composed of two parts, the upper part is arranged in the shell breaking sleeve 14, the left end part of the impact rod is provided with an impact head 27, the lower part is arranged on the frame 18, and the right end of the impact rod is provided with a return spring 12.
The left end of the shell breaking sleeve 14 is provided with a vertical feed inlet which is positioned under the discharging pull rod 7, and an extrusion baffle 28 is arranged right in front of the shell breaking sleeve 14.
The fan assembly 24 is located on the right side of the air duct 2, a shell and kernel separation feeding port 35 is arranged on the right upper side of the air duct 2, a separation rod 34 is installed in the separation feeding port 35, and the shell outlet 33 and the kernel outlet 1 are located on the lower portion and the left side of the air duct 2 respectively.
The discharging pull rod 7 is provided with a discharging stop rod 31, and the lower part of the discharging stop rod 31 is provided with a discharging port.
The end surface of the separating rod 34 is triangular, so that the shells which are not separated from the nuts are further separated under the impact action of the separating rod 34.
The utility model discloses a working process is: when the device works, the motor 17 is started, each working component of the shell breaking and sorting all-in-one machine is firstly in a working state, then materials are added into the feed hopper 11, the materials are rolled up and down under the action of the feed auger 10 after entering the feed hopper 11, and are sent into the blanking groove 8 through the blanking port 25, and slide in a queue along the lower end of the groove-shaped blanking groove 8, so that the long axis direction of the pecans is parallel to the axis of the blanking groove 8, and the pecans can directionally slide down one by one, when the pecans reach the blanking stop lever 31 at the lower end of the blanking pull rod 7, the blanking pull rod 7 moves back and forth under the driving of the crank connecting rod mechanism 5, so that the blanking stop lever 31 is moved away and closed intermittently, so that intermittent blanking is realized, the fallen pecans enter the shell breaking sleeve 14 through the blanking port 32, then under the action of the cam component 29, the impact rod 26 is pushed to impact one side of the materials, and impact the extrusion baffle 28, further break the shell under the squeezing action of impact head 27 and extrusion baffle 28 finally, the shell and kernel mixture after breaking the shell drops down to the separation rod 34 under the action of gravity, make the shell and kernel not separated further, then enter and select separately the feed inlet 35, under the influence of wind power of blower, because the specific gravity difference of shell, kernel realize separating, the kernel specific gravity is greater is discharged from the kernel outlet 1, the shell is lighter and blown out from the shell outlet 33 by the airstream. The impact rod 26 continuously repeats the shell breaking action under the synergistic action of the return spring 12 and the cam component 29, and continuous shell breaking of the pecans is realized.
The utility model has the advantages that: the method can continuously complete the operations of feeding, shell breaking and shell and kernel separation, solves the problems of high labor intensity, low efficiency and high labor cost of the pecan shell breaking and shell and kernel separation operation, improves the mechanization rate of the pecan processing industry and promotes the improvement of the additional value of the pecan; directional feeding, one-by-one blanking and one-by-one shell breaking of the pecans are realized, the shell breaking effect is good, the kernel exposure rate is high, and the shell and kernel sorting effect is good; simple structure, easy and simple to handle, economy are suitable for, are favorable to the industrialization of pecan to be developed and the promotion of local economic benefits, improve the pecan quality, for the intensive processing helping hand of pecan.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural diagram of the hull breaking device of the present invention;
FIG. 3 is a schematic structural view of the feed hopper of the present invention;
fig. 4 is a schematic structural view of the discharging chute and the discharging pull rod of the utility model;
FIG. 5 is a schematic structural view of the sorting device of the present invention;
the reference numbers in the figures: 1-nut outlet, 2-air duct, 3-bevel gear I, 4-bevel gear II, 5-crank link mechanism, 6-belt IV, 7-discharging pull rod, 8-discharging groove, 9-belt III, 10-feeding auger, 11-feeding hopper, 12-return spring, 13-limit nut, 14-shell breaking sleeve, 15-large belt wheel, 16-belt I, 17-motor, 18-frame, 19-reducer, 20-belt II, 21-small belt wheel I, 22-main shaft, 23-small belt wheel II, 24-fan assembly, 25-discharging opening, 26-impact rod, 27-impact head, 28-extrusion baffle, 29-cam assembly, 30-roller, 31-discharging stop rod, 32-blanking port, 33-fruit shell outlet, 34-separating rod and 35-sorting feeding port.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
Example 1: as shown in fig. 1-5, the pecan shell breaking and sorting all-in-one machine comprises a rack 18, a transmission system, a feeding device, a shell breaking device and a sorting device, wherein the transmission system comprises a belt I16, a speed reducer 19, a small belt pulley I21, a belt II 20, a large belt pulley 15, a small belt pulley II 23, a belt III 9, a belt IV 6, a bevel gear I3, a bevel gear II 4 and a crank connecting rod mechanism 5; the feeding device is positioned at the upper part of the whole machine and comprises a feed hopper 11, a feeding auger 10, a discharging groove 8 and a discharging pull rod 7; the shell breaking device is positioned below the feeding device and comprises a cam component 29, a shell breaking sleeve 14, an impact rod 26, an impact head 27, an extrusion baffle 28, a return spring 12 and a limit nut 13; the sorting device is positioned at the lower left of the shell breaking device and comprises a fan assembly 24, a sorting feeding port 35, an air duct 2, a separating rod 34, a nut outlet 1 and a nut shell outlet 33.
The motor 17 is arranged on the frame 18 and positioned at the lower part of the frame 18, and an output shaft of the motor is connected with the speed reducer 19 through a belt I16 to transmit power to the speed reducer 19; the speed reducer 19 is connected with a small belt wheel I21 through an output shaft, and the small belt wheel I21 is connected with the large belt wheel 15 through a belt II 20; the large belt wheel 15 is arranged on the main shaft 22, the small belt wheel II 23 is arranged on the outer side of the large belt wheel 15 at one end of the main shaft 22, and the small belt wheel II 23 is respectively connected with the feeding auger 10 and the bevel gear I3 through a belt III 9 and a belt IV 6; bevel gear I3 meshes with bevel gear II 4, and bevel gear II 4 is connected with blowing pull rod 7 through crank link mechanism 5.
The feeding auger 10 is arranged on the feeding hopper 11, and the bottom of the feeding hopper 11 is provided with a feed opening 25; feed opening 25 is oval, and is similar with the pecan shape, and there is silo 8 below it, silo 8 is the recess shape down to by 11 side of feeder hopper opposite side downward sloping of feeder hopper, the lower one end of it is installed blowing pull rod 7 for realize the transfer of the interior material of silo 8 down.
The main shaft 22 is provided with a cam component 29, the cam component 29 is connected with an impact rod 26 through a roller 30, the impact rod 26 is composed of two parts, the upper part is arranged in the shell breaking sleeve 14, the left end part of the impact rod is provided with an impact head 27, the lower part is arranged on the frame 18, and the right end of the impact rod is provided with a return spring 12.
The left end of the shell breaking sleeve 14 is provided with a vertical feed inlet which is positioned under the discharging pull rod 7, and an extrusion baffle 28 is arranged right in front of the shell breaking sleeve 14.
The fan assembly 24 is located on the right side of the air duct 2, a shell and kernel separation feeding port 35 is arranged on the right upper side of the air duct 2, a separation rod 34 is installed in the separation feeding port 35, and the shell outlet 33 and the kernel outlet 1 are located on the lower portion and the left side of the air duct 2 respectively.
The discharging pull rod 7 is provided with a discharging stop rod 31, and the lower part of the discharging stop rod 31 is provided with a discharging port.
The end face of the separating rod 34 is triangular, and is used for further separating the nut shells which are not separated from the nuts.
While the present invention has been particularly shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.

Claims (8)

1. The utility model provides an all-in-one is selected separately to pecan broken shell which characterized in that: the device comprises a rack (18), a transmission system, a feeding device, a shell breaking device and a sorting device, wherein the transmission system comprises a belt I (16), a speed reducer (19), a small belt pulley I (21), a belt II (20), a large belt pulley (15), a small belt pulley II (23), a belt III (9), a belt IV (6), a bevel gear I (3), a bevel gear II (4) and a crank connecting rod mechanism (5); the feeding device is positioned at the upper part of the whole machine and comprises a feed hopper (11), a feeding auger (10), a blanking groove (8) and a discharging pull rod (7); the shell breaking device is positioned below the feeding device and comprises a cam assembly (29), a shell breaking sleeve (14), an impact rod (26), an impact head (27), an extrusion baffle (28), a return spring (12) and a limit nut (13); the sorting device is positioned at the left lower part of the shell breaking device and comprises a fan assembly (24), a sorting feeding port (35), an air duct (2), a separating rod (34), a nut outlet (1) and a nut shell outlet (33).
2. The pecan shelling and sorting all-in-one machine according to claim 1, wherein: the motor (17) is arranged on the frame (18) and is positioned at the lower part of the frame (18), and an output shaft of the motor is connected with the speed reducer (19) through a belt I (16) to transmit power to the speed reducer (19); the speed reducer (19) is connected with a small belt wheel I (21) through an output shaft, and the small belt wheel I (21) is connected with a large belt wheel (15) through a belt II (20); the large belt wheel (15) is arranged on the main shaft (22), the small belt wheel II (23) is arranged on the outer side of the large belt wheel (15) at one end of the main shaft (22), and the small belt wheel II (23) is respectively connected with the feeding auger (10) and the bevel gear I (3) through a belt III (9) and a belt IV (6); the bevel gear I (3) is meshed with the bevel gear II (4), and the bevel gear II (4) is connected with the discharging pull rod (7) through a crank connecting rod mechanism (5).
3. The pecan shelling and sorting all-in-one machine according to claim 1, wherein: the feed auger (10) is installed on feeder hopper (11), and feeder hopper (11) bottom is equipped with feed opening (25), feed opening (25) are oval, and are similar with the pecan shape, and there is unloading groove (8) its below, unloading groove (8) are the recess shape to by feeder hopper (11) a lateral opposite side downward sloping, blowing pull rod (7) are installed to its lower one end for realize the transfer of material in unloading groove (8).
4. The pecan shelling and sorting all-in-one machine according to claim 1, wherein: install cam module (29) on main shaft (22), cam module (29) are connected with impact rod (26) through gyro wheel (30), impact rod (26) are two parts and constitute, and upper portion is installed in broken shell sleeve pipe (14), and impact head (27) are installed to its left side tip, and the lower part is installed on frame (18), and its right-hand member is equipped with return spring (12).
5. The pecan shelling and sorting all-in-one machine according to claim 1, wherein: the left end of the shell breaking sleeve (14) is provided with a vertical feed inlet and is positioned under the discharging pull rod (7), and an extrusion baffle (28) is arranged right ahead the shell breaking sleeve (14).
6. The pecan shelling and sorting all-in-one machine according to claim 1, wherein: the fan assembly (24) is located on the right side of the air duct (2), a shell and kernel separation feeding port (35) is arranged on the upper right side of the air duct (2), a separation rod (34) is installed in the separation feeding port (35), and the shell outlet (33) and the kernel outlet (1) are located on the lower portion and the left side of the air duct (2) respectively.
7. The pecan shelling and sorting all-in-one machine according to claim 1, wherein: the discharging pull rod (7) is provided with a discharging stop rod (31), and the lower part of the discharging stop rod (31) is provided with a discharging opening.
8. The pecan shelling and sorting all-in-one machine according to claim 1, wherein: the end surface of the separating rod (34) is triangular and is used for further separating the shells which are not separated from the kernels.
CN201921212146.7U 2019-07-30 2019-07-30 Pecan shell breaking and sorting all-in-one machine Expired - Fee Related CN210580870U (en)

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Application Number Priority Date Filing Date Title
CN201921212146.7U CN210580870U (en) 2019-07-30 2019-07-30 Pecan shell breaking and sorting all-in-one machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921212146.7U CN210580870U (en) 2019-07-30 2019-07-30 Pecan shell breaking and sorting all-in-one machine

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CN210580870U true CN210580870U (en) 2020-05-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113273702A (en) * 2021-06-29 2021-08-20 塔里木大学 Pecan shell breaking and sorting all-in-one machine
CN114098100A (en) * 2021-12-23 2022-03-01 陈晓联 Chestnut prevents stifled thorn shell equipment that removes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113273702A (en) * 2021-06-29 2021-08-20 塔里木大学 Pecan shell breaking and sorting all-in-one machine
CN114098100A (en) * 2021-12-23 2022-03-01 陈晓联 Chestnut prevents stifled thorn shell equipment that removes

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Granted publication date: 20200522

Termination date: 20210730