CN205512180U - Full -automatic walnut processing equipment - Google Patents
Full -automatic walnut processing equipment Download PDFInfo
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- CN205512180U CN205512180U CN201620154948.7U CN201620154948U CN205512180U CN 205512180 U CN205512180 U CN 205512180U CN 201620154948 U CN201620154948 U CN 201620154948U CN 205512180 U CN205512180 U CN 205512180U
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- 235000020234 walnut Nutrition 0.000 title claims abstract description 51
- 235000009496 Juglans regia Nutrition 0.000 title claims abstract description 21
- 240000007049 Juglans regia Species 0.000 title 1
- 241000758791 Juglandaceae Species 0.000 claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 241000758789 Juglans Species 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本实用新型提供一种全自动核桃加工设备，包括：进料机构、去皮清洗装置、去壳装置、控制装置，所述进料机构设置在去皮清洗装置的一侧，去皮清洗装置通过送料装置连接到去壳装置，所述送料装置输出端设有送料斗，送料斗将去皮后的核桃送入去壳装置内，去皮清洗装置一侧设有变速器，变速器连接于动力装置，动力装置连接于控制装置，出料口下侧设有第二传送带，第二传送带将敲碎后的核桃传送带分离机处，分离机内侧一端设有风机，风机连接于控制装置，分离机出料处连接有烘干机。本实用新型采用多部分连接配合工作，既可单独工作，亦可连续性工作。这样就配合形成了一条生产线，大大节省了劳动成本和提高生产效率。
The utility model provides a fully automatic walnut processing equipment, comprising: a feeding mechanism, a peeling and cleaning device, a shelling device, and a control device. The feeding mechanism is arranged on one side of the peeling and cleaning device, and the peeling and cleaning device passes through The feeding device is connected to the shelling device, and the output end of the feeding device is provided with a feeding hopper, and the feeding hopper sends the peeled walnuts into the shelling device, and a transmission is provided on one side of the peeling and cleaning device, and the transmission is connected to the power unit. The power unit is connected to the control device, and there is a second conveyor belt on the lower side of the discharge port. The second conveyor belt will convey the crushed walnuts to the separator. There is a fan at the inner side of the separator. The fan is connected to the control device, and the separator is discharged. There is a dryer attached. The utility model adopts multi-part connection and cooperation, which can not only work alone, but also work continuously. In this way, a production line is formed, which greatly saves labor costs and improves production efficiency.
Description
技术领域technical field
本实用新型涉及核桃加工设备技术领域，具体为一种全自动核桃加工设备。The utility model relates to the technical field of walnut processing equipment, in particular to a fully automatic walnut processing equipment.
背景技术Background technique
随着人民生活水平的提高，对农产品需要的高端化和包装化，市场对核桃的需求量变大，使得核桃加工产业面临新的挑战。为了更加方便的食用核桃，通常采用人工加工的方式取仁食用，而人工破壳取仁存在过程繁琐、效率低、劳动强度大、生产成本高、不卫生、果仁破损率大等问题。智能化流水线的兴起将给核桃加工产业带了新的转机。With the improvement of people's living standards, the demand for high-end and packaging of agricultural products, the market demand for walnuts has increased, making the walnut processing industry face new challenges. In order to eat walnuts more conveniently, the kernels are usually taken by manual processing, but the process of manually breaking the shells to take kernels is cumbersome, low in efficiency, labor-intensive, high in production costs, unhygienic, and has a high rate of damage to the kernels. The rise of intelligent assembly lines will bring a new turning point to the walnut processing industry.
实用新型内容Utility model content
本实用新型所解决的技术问题在于提供一种全自动核桃加工设备，以解决上述背景技术中提出的问题。The technical problem solved by the utility model is to provide a fully automatic walnut processing equipment to solve the problems raised in the background technology above.
本实用新型所解决的技术问题采用以下技术方案来实现：一种全自动核桃加工设备，包括：进料机构、去皮清洗装置、去壳装置、控制装置，所述进料机构设置在去皮清洗装置的一侧，去皮清洗装置通过送料装置连接到去壳装置，所述送料装置输出端设有送料斗，送料斗将去皮后的核桃送入去壳装置内，去壳装置下侧设有出料口，去皮清洗装置一侧设有变速器，变速器连接于动力装置，动力装置连接于控制装置，出料口下侧设有第二传送带，第二传送带将敲碎后的核桃传送带分离机处，分离机内侧一端设有风机，风机连接于控制装置，分离机出料处连接有烘干机，烘干机出料处连接有包装传送带。The technical problem solved by the utility model is realized by the following technical solutions: a fully automatic walnut processing equipment, comprising: a feeding mechanism, a peeling and cleaning device, a shelling device, and a control device, and the feeding mechanism is arranged on the peeling and cleaning device. One side of the cleaning device, the peeling and cleaning device is connected to the shelling device through the feeding device. The output end of the feeding device is provided with a feeding hopper, and the feeding hopper sends the peeled walnuts into the shelling device. There is a discharge port, one side of the peeling and cleaning device is provided with a transmission, the transmission is connected to the power device, the power device is connected to the control device, a second conveyor belt is provided on the lower side of the discharge port, and the second conveyor belt will convey the crushed walnuts At the separator, a fan is installed at the inner side of the separator, the fan is connected to the control device, the discharge of the separator is connected to a dryer, and the discharge of the dryer is connected to a packaging conveyor belt.
所述烘干机包括传送带、主动辊、从动辊，所述传送带两端套设在主动辊与从动辊上，传送带内侧一侧设有左热风循环管、另一侧设有右热风循环管，所述传送带上设有限料凸起，限料凸起之间设有凹槽，所述主动辊、从动辊安装在固定轴上，所述固定轴两端通过轴承安装在轴座上。The dryer includes a conveyor belt, a driving roller, and a driven roller. The conveyor belt is provided with material limiting protrusions, and grooves are arranged between the material limiting protrusions. The driving roller and driven roller are installed on the fixed shaft, and the two ends of the fixed shaft are installed on the shaft seat through bearings. .
所述轴座固定在支架上端，支架为三角形结构，轴座与支架一体成型。The shaft seat is fixed on the upper end of the support, the support has a triangular structure, and the shaft seat and the support are integrally formed.
所述左热风循环管和右热风循环管一端设有进风口、另一端设有出风口，左热风循环管和右热风循环管通过进风口、出风口连接到热风机上。One end of the left hot air circulation pipe and the right hot air circulation pipe are provided with an air inlet, and the other end is provided with an air outlet, and the left hot air circulation pipe and the right hot air circulation pipe are connected to the hot air blower through the air inlet and the air outlet.
所述进料机构包括送料翻斗、送料滑轨，所述送料滑轨安装在送料支架上，送料翻斗安装在送料滑轨上，带皮的核桃经过送料翻斗进入去皮清洗装置内。The feeding mechanism includes a feeding dump and a feeding slide rail, the feeding slide rail is installed on the feeding bracket, the feeding dump bucket is installed on the feeding slide rail, and the walnuts with skins enter the peeling and cleaning device through the feeding dump.
与现有技术相比，本实用新型的有益效果是：本实用新型采用多部分连接配合工作，既可单独工作，亦可连续性工作。这样就配合形成了一条生产线，大大节省了劳动成本和提高生产效率。Compared with the prior art, the beneficial effect of the utility model is that the utility model adopts multi-part connection and cooperation, and can work independently or continuously. In this way, a production line is formed, which greatly saves labor costs and improves production efficiency.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的去皮清洗装置结构示意图。Fig. 2 is a structural schematic diagram of the peeling and cleaning device of the present invention.
图3为本实用新型的烘干机结构示意图。Fig. 3 is a structural schematic diagram of the dryer of the present invention.
具体实施方式detailed description
为了使本实用新型的实现技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体图示，进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects of the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific illustrations.
如图1-3所示，一种全自动核桃加工设备，包括：进料机构1、去皮清洗装置2、去壳装置4、控制装置10，所述进料机构1设置在去皮清洗装置2的一侧，去皮清洗装置2通过送料装置3连接到去壳装置4，所述送料装置3输出端设有送料斗5，送料斗5将去皮后的核桃送入去壳装置4内，去壳装置4下侧设有出料口6，去皮清洗装置2一侧设有变速器102，变速器102连接于动力装置101，动力装置101连接于控制装置10，出料口6下侧设有第二传送带8，第二传送带8将敲碎后的核桃传送带分离机9处，分离机9内侧一端设有风机，风机连接于控制装置10，分离机9出料处连接有烘干机20，烘干机20出料处连接有包装传送带30。As shown in Figure 1-3, a kind of automatic walnut processing equipment comprises: feeding mechanism 1, peeling and cleaning device 2, shelling device 4, control device 10, and described feeding mechanism 1 is arranged on the peeling and cleaning device 2, the peeling and cleaning device 2 is connected to the shelling device 4 through the feeding device 3, and the output end of the feeding device 3 is provided with a feeding hopper 5, and the feeding hopper 5 sends the peeled walnuts into the shelling device 4 , the lower side of the shelling device 4 is provided with a discharge port 6, one side of the peeling and cleaning device 2 is provided with a transmission 102, the transmission 102 is connected to the power unit 101, the power device 101 is connected to the control device 10, and the lower side of the discharge port 6 is provided There is a second conveyor belt 8, and the second conveyor belt 8 separates the crushed walnut conveyor belt at 9 places. One end of the inside of the separator 9 is provided with a fan, and the fan is connected to the control device 10. A dryer 20 is connected to the output of the separator 9. A packaging conveyor belt 30 is connected to the outlet of the dryer 20 .
所述烘干机20包括传送带201、主动辊202、从动辊203，所述传送带201两端套设在主动辊202与从动辊203上，传送带201内侧一侧设有左热风循环管208、另一侧设有右热风循环管209，所述传送带201上设有限料凸起2011，限料凸起2011之间设有凹槽2012，所述主动辊202、从动辊203安装在固定轴205上，所述固定轴205两端通过轴承204安装在轴座206上。The dryer 20 includes a conveyor belt 201, a driving roller 202, and a driven roller 203. Both ends of the conveyor belt 201 are sleeved on the driving roller 202 and the driven roller 203. A left hot air circulation pipe 208 is provided on the inner side of the conveyor belt 201. , The other side is provided with a right hot air circulation pipe 209, the conveyor belt 201 is provided with a material limiting protrusion 2011, and a groove 2012 is arranged between the material limiting protrusions 2011, and the driving roller 202 and the driven roller 203 are installed on a fixed On the shaft 205 , both ends of the fixed shaft 205 are installed on the shaft seat 206 through bearings 204 .
所述轴座206固定在支架207上端，支架207为三角形结构，轴座206与支架207一体成型。The shaft seat 206 is fixed on the upper end of the bracket 207, the bracket 207 has a triangular structure, and the shaft seat 206 and the bracket 207 are integrally formed.
所述左热风循环管208和右热风循环管209一端设有进风口2081、另一端设有出风口2082，左热风循环管208和右热风循环管209通过进风口2081、出风口2082连接到热风机上。One end of the left hot blast circulation pipe 208 and the right hot blast circulation pipe 209 is provided with an air inlet 2081, and the other end is provided with an air outlet 2082. on board.
所述去皮清洗装置2包括进料斗21，进料斗21内设有滚刷22，进料斗21安装在去皮装置23上侧，去皮装置23通过固定支架24固定在地面上，去皮装置23一侧设有冲洗水管27，冲洗水管27连接于水泵26，去皮装置23设有挡板25，所述去壳装置4内设有离心桶，离心桶连接有变频电机7，变频电机7连接于控制装置10。Described peeling cleaning device 2 comprises feeding hopper 21, is provided with rolling brush 22 in feeding hopper 21, and feeding hopper 21 is installed on the upper side of peeling device 23, and peeling device 23 is fixed on the ground by fixed support 24, One side of peeling device 23 is provided with flushing water pipe 27, and flushing water pipe 27 is connected with water pump 26, and peeling device 23 is provided with baffle plate 25, and described shelling device 4 is provided with centrifugal bucket, and centrifugal bucket is connected with variable frequency motor 7, The variable frequency motor 7 is connected to a control device 10 .
所述进料机构1包括送料翻斗11、送料滑轨12，所述送料滑轨12安装在送料支架13上，送料翻斗11安装在送料滑轨12上，带皮的核桃经过送料翻斗11进入去皮清洗装置2内。The feeding mechanism 1 includes a feeding dump 11 and a feeding slide rail 12, the feeding slide rail 12 is installed on the feeding bracket 13, the feeding dump bucket 11 is installed on the feeding slide rail 12, and the walnuts with skin enter through the feeding dump 11 Inside the skin cleaning device 2.
本实用新型的进料机构采用翻斗可以将人工装填在其中的核桃自动的向机器内装填，大大提高了工作效率。双侧滚刀结构、滚筒钢刷结构、双侧供水结构，在机器内部分工明确，合理的进行割皮、去皮、清洗操作，大大提高了机械效率并节省了时间。圆柱滚筒侧面上插满了刀片，滚刀转动时都向内侧转动，未脱青皮的核桃从两滚刀之间通过，就会将青皮划开，通过弹簧的自动调节可以自动调节两个滚刀之间的距离，这样核桃经过滚刀之间，青皮都能被划开。圆柱滚筒上插满了钢钉，滚筒钢刷切削青皮，核桃同时自由滚动使其各面被滚刀切削，脱净的核桃直径小不易被削到，不断的滚出旋切区，干净的核桃滚出加工区，进入容器。滚刀轴两侧加上弹簧，通过弹簧的自动调节就可以自动调节两个滚刀之间的距离，这样不论是大的核桃还是小的核桃，经过滚刀之间，青皮都能被划开。The feeding mechanism of the utility model adopts the tipping bucket to automatically load the walnuts manually loaded into the machine, which greatly improves the working efficiency. Double-side hob structure, drum steel brush structure, double-side water supply structure, clear division of labor inside the machine, reasonable cutting, peeling, cleaning operations, greatly improving mechanical efficiency and saving time. The side of the cylindrical drum is full of blades, and when the hob rotates, they all turn inward. When the walnuts that have not peeled off the green skin pass between the two hobs, the green skin will be cut apart, and the two hobs can be automatically adjusted by the automatic adjustment of the spring. The distance between them, so that the walnuts pass between the hobs, and the green skins can be cut apart. The cylindrical drum is full of steel nails, the steel brush of the drum cuts the green skin, and the walnuts roll freely at the same time so that all sides are cut by the hob. The cleaned walnuts are small in diameter and are not easy to be cut. Roll out of processing area and into container. Springs are added on both sides of the hob shaft, and the distance between the two hobs can be automatically adjusted through the automatic adjustment of the spring, so that no matter whether it is a large walnut or a small walnut, the green skin can be cut through the hob .
本实用新型通过控制装置启动整个生产装置，工人将未进过加工的核桃通过翻斗车加入入料槽，这时核桃通过双侧滚刀机构，滚刀在双侧弹簧加紧机构下向内侧运动，未脱皮的核桃从滚刀之间通过，青皮被划开，之后掉入滚筒钢刷机构，在变速器的调节下，圆滚筒钢刷切削青皮核桃，同时核桃自由滚动使其各面被滚刀切削，脱净的核桃直径小不易被削到，不断的滚出旋切区，干净的核桃滚出加工区，进入容器，由于在钢刷两侧都有双侧供水机构的出水口，所以可以有效地清洗脱掉青皮的核桃。经过清洗脱皮之后的核桃，在传送机的运输下进入离心机在伺服电机的转速控制下，离心机采用撞击法脱壳，使外壳破碎而实现脱壳。它产生的离心力撞击壁面，产生变形，进而形成裂缝。当核桃离开壁面时，由于外壳和核桃仁具有而不同的运动速度，使得核桃在裂缝处裂开，从而实现核仁的脱壳。脱完壳的核桃在传送带的运输下，进入分离装置，由于核仁与核壳重量不同，分离机采用风吹分离法，风机进行工作，将核仁与核壳分离，由于核仁比核壳重，所以就可以控制风力将核仁与核壳分离。最后在经过核仁与核壳分离后，在传送带的运输下，核桃进入烘干机构，在核桃高温热泵烘干机的作用下，在整个烘干过程核桃受热均匀，烘干后核桃色泽鲜亮，正反面色差小，商品等级、均价和经济效益增加。The utility model starts the whole production device through the control device, and the worker puts unprocessed walnuts into the feeding trough through the dump truck. At this time, the walnuts pass through the double-sided hob mechanism, and the hob moves inwardly under the double-sided spring tightening mechanism. The unpeeled walnuts pass between the hobs, the green skins are cut, and then fall into the roller brush mechanism. Under the adjustment of the transmission, the circular roller brush cuts the green walnuts, and at the same time, the walnuts roll freely so that all sides are cut by the hob. , the cleaned walnuts have a small diameter and are not easy to be cut. They roll out of the rotary cutting area continuously, and the clean walnuts roll out of the processing area and enter the container. Since there are water outlets of the double-sided water supply mechanism on both sides of the steel brush, it can be effectively Thoroughly clean the walnuts that have lost their green skins. After cleaning and peeling, the walnuts are transported by the conveyor and enter the centrifuge. Under the control of the speed of the servo motor, the centrifuge adopts the impact method to shell, so that the shell is broken to achieve shelling. The centrifugal force it produces hits the wall, deforming it and forming cracks. When the walnut leaves the wall, due to the different movement speeds of the shell and the walnut kernel, the walnut cracks at the crack, thereby realizing the shelling of the kernel. The shelled walnuts are transported by the conveyor belt and enter the separation device. Because the weight of the kernel and the shell is different, the separator adopts the wind blowing separation method, and the fan works to separate the kernel from the shell. Heavy, so the wind can be controlled to separate the core from the shell. Finally, after the kernels are separated from the shells, the walnuts enter the drying mechanism under the transport of the conveyor belt. Under the action of the walnut high-temperature heat pump dryer, the walnuts are heated evenly throughout the drying process, and the walnuts are bright in color after drying. The color difference between the front and back is small, and the product grade, average price and economic benefits are increased.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解，本实用新型不受上述实施例的限制，上述实施例和说明书中描述的只是说明本实用新型的原理，在不脱离本实用新型精神和范围的前提下，本实用新型还会有各种变化和改进，这些变化和改进都落入要求保护的本实用新型范围内。本实用新型的要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The required protection scope of the utility model is defined by the appended claims and their equivalents.
Claims (5)
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| CN201620154948.7U CN205512180U (en) | 2016-02-23 | 2016-02-23 | Full -automatic walnut processing equipment |
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| CN201620154948.7U CN205512180U (en) | 2016-02-23 | 2016-02-23 | Full -automatic walnut processing equipment |
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|---|---|
| CN (1) | CN205512180U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108208528A (en) * | 2017-12-15 | 2018-06-29 | 安徽恋尚你食品有限公司 | A kind of food processing freeze-drier and application method |
| CN110574939A (en) * | 2019-10-12 | 2019-12-17 | 武立辉 | Split wooden axis formula hickory nut device that shells |
-
2016
- 2016-02-23 CN CN201620154948.7U patent/CN205512180U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108208528A (en) * | 2017-12-15 | 2018-06-29 | 安徽恋尚你食品有限公司 | A kind of food processing freeze-drier and application method |
| CN110574939A (en) * | 2019-10-12 | 2019-12-17 | 武立辉 | Split wooden axis formula hickory nut device that shells |
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