CN210545611U

CN210545611U - Silage pellet unit

Info

Publication number: CN210545611U
Application number: CN201921510782.8U
Authority: CN
Inventors: 张志强; 杨孔翔; 朱文启
Original assignee: Shandong Xinshengtai Machinery Manufacturing Co ltd
Current assignee: Shandong Xinshengtai Machinery Manufacturing Co ltd
Priority date: 2019-09-11
Filing date: 2019-09-11
Publication date: 2020-05-19
Anticipated expiration: 2029-09-11

Abstract

The utility model provides a silage granule unit, includes the powder machine, horizontal mixer, feed granulator and cooler, sets up the silage feeder hopper on the rubbing crusher, and the discharge gate of rubbing crusher corresponds to horizontal mixer's feed inlet, and horizontal mixer's discharge gate passes through the feed inlet of screw conveyor intercommunication feed granulator, and feed granulator's discharge gate passes through the feed inlet that bucket elevator connects the counter-flow cooler, and the lower extreme of counter-flow cooler sets up finished product discharging channel, the utility model is suitable for a production and processing of multiple mixture, concentrate, complete feed, unit area is little, and process flow is simple, has improved the feed processing quality, is suitable for small-size feed processing factory and in, small-size feed plant uses.

Description

Silage pellet unit

Technical Field

The utility model relates to a farming-grazing machinery field, concretely relates to silage pellet unit.

Background

With the development of feeding technology, the application of the pellet feed becomes the first choice of most livestock farms, and in the feed processing process, a double-pressure granulator is used for granulation in most enterprises, so that the power of a matched motor is high, the use cost is high, the occupied area is large, and the operation by multiple people is more required; to reduce feeding costs, farmers often themselves use ground source silage stalks, such as corn stover, wheat straw, grain straw, and the like, to make feed pellets, but lack pellet production equipment suitable for small feed processing plants or small feed farms. There is therefore a need for an energy-efficient and easy-to-operate apparatus for forming feed pellets.

Disclosure of Invention

The utility model aims at providing a silage pellet unit solves fodder manufacturing cost height, current main equipment operation complicacy, area is big, the inconvenient problem of installation maintenance.

The purpose of the utility model is realized with the following mode: the utility model provides a silage granule unit, includes powder machine, horizontal mixer, feed granulator and cooler, sets up the silage feeder hopper on the rubbing crusher, and the discharge gate of rubbing crusher corresponds to horizontal mixer's feed inlet, and horizontal mixer's discharge gate passes through the feed inlet of spiral conveyer intercommunication feed granulator, and feed granulator's discharge gate passes through the feed inlet that bucket elevator connects the cooler, and the lower extreme of cooler sets up finished product discharging channel.

The powder machine includes powder storehouse, aggregate bin, defeated material fan and defeated feed cylinder, and the upper end of powder storehouse is equipped with the ensiling feeder hopper, and the lower extreme of powder storehouse is an aggregate bin that comprises the cavity, supports in the powder storehouse and sets up a powder axle, and the epaxial a plurality of flail knives that are provided with of powder, the one end that the powder axle stretches out the powder storehouse is equipped with and is fixed with the powder band pulley by motor drive, and the lower extreme of powder storehouse is equipped with the discharge gate of the necking down that is linked together with aggregate bin, the air intake butt joint of defeated material fan is on the discharge gate of aggregate bin lateral wall, and the air outlet of defeated material fan upwards docks a defeated feed cylinder, and the top of horizontal. The machine can crush various dry and wet crop straws, beans and coarsely crushed cakes, has small vibration, and is suitable for being used independently or in a matched manner in various feed factories.

The cooler is the counter-current cooler, it includes the support and sets up the shell body on the support, the inside of shell body sets up the cooling cylinder, one side of shell body sets up cooling blower, the cooling cylinder is enclosed by the iron sheet that has a plurality of ventilation holes, the lower extreme of cooling cylinder is equipped with the interior discharge gate of necking down, the upper end and the shell body coupling of cooling cylinder, leave airflow channel between cooling cylinder and the shell body, the lower extreme of shell body is put one upper end to one side and is uncovered, lower extreme confined finished product discharging channel, shell body lower extreme depressed place sets up the material outlet, interior discharge gate corresponds the setting from top to bottom with material outlet, material outlet is located finished product discharging channel and is located the below of material outlet, material outlet department sets up a blowing gate, cooling blower's air outlet passes the lateral wall of shell body and.

The blowing gate is one and turns over the board, and the one end of blowing gate is passed through torsional spring axle, torsional spring etc. and is articulated in discharge gate department outside, is provided with the gate opening lever in addition, the gate opening lever is the pull rod that is L shape, and the upper end of pull rod is connected with turning over the board through tether, still fixes a guide cylinder on the support, and one section alternate insertion of pull rod is in the guide cylinder. When the material is required to be discharged, the lower end cross rod of the pull rod is lightly stepped, the pull rod moves downwards, the material discharging gate is driven to overturn downwards through the tether, and after the gate is opened, the cooled formed feed falls into a finished product discharging channel through the material outlet and is discharged.

The feed granulator comprises a cylindrical machine body, the upper end of the machine body is provided with an upper end opening, the lower end of the machine body is provided with a closed forming hopper, the middle part of the forming hopper is provided with a disc-shaped screen plate, the screen plate is supported on the forming hopper through convex ribs on the inner wall of the feeding hopper, the middle part of the screen plate is provided with a shaft hole, the shaft hole circumference of the screen plate is provided with a plurality of feed forming holes, the lower end side wall of the forming hopper is provided with a discharge hole, the upper end of the screen plate is supported and provided with two compression rollers which are fixed through a connecting shaft, the middle part of the connecting shaft is downwards vertically connected with a vertical shaft, the vertical shaft passes through the shaft hole, a center hole at the lower end of the forming hopper extends into the machine body, the lower end of the vertical shaft is provided with a transverse gear, one side of the machine, the transverse gear and the longitudinal gear are both bevel gears. The machine adopts the transmission of a V-belt, has simple structure, less energy consumption, convenient maintenance and good granulating effect, and can process grass meal particles, pure grain particles and mixture particles.

The utility model discloses by rubbing crusher, horizontal mixer, screw conveyor, fodder granulation machine, bucket elevator, counter-flow cooler combination form, unit area is little, and process flow is simple, the installation is swift, easily moves, the small investment, the operation maintenance of being convenient for of single equipment, powder, granule material all can process.

When the silage harvester is used, collected silage such as corn straws, sorghum straws and the like is put into the powder bin through the silage hopper of the powder machine, silage straws entering the powder bin are smashed through the flail knife and then fall into the collection bin, and crushed straw materials in the collection bin are conveyed into the horizontal stirrer through the conveying cylinder under the action of the conveying fan; after multiple fodder mixes at horizontal mixer, arrange to the helical blade of screw conveyor on through the discharge gate, and carry to the fodder granulation machine through screw conveyor, the mixed crushed aggregates that falls into in the shaping hopper is under the rotation extrusion of compression roller, be the column and discharge by the discharge gate of shaping hopper, fashioned fodder granule promotes the feed inlet of cooler through the bucket elevator, and get into from the last mouthful of cooling cylinder, then the whereabouts, fall to the blowing gate after cooling fan's cooling in-process, cool off for a period, open the blowing gate, fashioned fodder granule is exported through finished product discharging channel.

The utility model is suitable for a production and processing of multiple mixture, concentrate and complete price material, unit area is little, and process flow is simple, has improved feed processing quality, is suitable for small-size feed processing factory and well, small-size feed plant to use, has solved current large equipment investment, maintenance cost height, the big problem of area.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic structural view of a pulverizer;

FIG. 3 is a schematic view of the feed molding machine;

FIG. 4 is a schematic structural view of a sieve tray;

fig. 5 is a schematic view of the structure of the cooling machine.

In the figure: 1. the automatic feeding device comprises a powder machine, 11 parts of an ensiling feed hopper, 12 parts of a powder bin, 13 parts of a flail knife, 14 parts of a powder driving wheel, 15 parts of a powder shaft, 16 parts of a material collecting bin, 17 parts of a material conveying fan, 18 parts of a material conveying cylinder, 2 parts of a horizontal mixer, 3 parts of a spiral conveyor, 4 parts of a bucket elevator, 5 parts of a cooler, 51 parts of a cooling cylinder, 52 parts of a discharging gate, 53 parts of a finished product discharging channel, 54 parts of a cooling fan, 55 parts of a support, 56 parts of a gate opening rod, 57 parts of an outer shell, 6 parts of a feed granulator, 61 parts of the ensiling feed hopper, 62 parts of a compression roller, 63 parts of a vertical shaft, 64 parts of a sieve tray, 65 parts of a machine body, 66 parts of a transverse gear, 67 parts of a vertical.

Detailed Description

Referring to fig. 1-5, a silage pellet mill group, including powder machine 1, horizontal mixer 2, feed granulator 6 and counterflow cooler 5, set up silage feeder hopper 11 on the rubbing crusher 1, the discharge gate of rubbing crusher 1 corresponds to the feed inlet of horizontal mixer 2, the discharge gate of horizontal mixer 2 communicates the feed inlet of feed granulator 6 through spiral conveyer 3, the discharge gate of feed granulator 6 passes through bucket elevator 4 and connects the feed inlet of counterflow cooler 5, the lower extreme of counterflow cooler 5 sets up finished product discharging channel 53. The horizontal stirrer selected by the unit is purchased from Henan Fennah industry Co., Ltd, and has a product specification of 200. The spiral conveyor is selected from the mechanical equipment limited company of wild (Nantong), and the product model is as follows: DML-200-10000, the bucket elevator is TDTG series bucket elevator of Shandong double crane mechanical manufacturing limited company.

The powder machine 1 comprises a powder bin 12, a material collecting bin 16, a material conveying fan 17 and a material conveying cylinder 18, wherein an ensiling feed hopper 11 is arranged at the upper end of the powder bin 12, the lower end of the powder bin 12 is the material collecting bin 16 formed by a cavity, a powder shaft 15 is arranged in the powder bin 12 in a supporting mode, a plurality of flail knives 13 are arranged on the powder shaft 15, one end, extending out of the powder bin 12, of the powder shaft 15 is provided with a powder belt wheel 14 driven by a motor, the lower end of the powder bin 12 is provided with a material outlet of a necking neck communicated with the material collecting bin 16, an air inlet of the material conveying fan 17 is butted on the material outlet of one side wall of the material collecting bin 16, an air outlet of the material conveying fan 17 is butted with the material conveying cylinder 18 upwards, and the outlet.

The counter-flow cooler comprises a support 55 and an outer shell 57 arranged on the support 55, a cooling cylinder 51 is arranged inside the outer shell 57, a cooling fan 54 is arranged on one side of the outer shell 57, the cooling cylinder 51 is surrounded by an iron sheet with a plurality of ventilation holes, an inner discharge hole of a necking neck is formed in the lower end of the cooling cylinder, the upper end of the cooling cylinder is connected with the outer shell 57, an airflow channel is reserved between the cooling cylinder 51 and the outer shell 57, an upper end of the lower end of the outer shell 57 is open in an inclined mode, a finished product discharge channel 53 with the lower end closed is arranged at the lower end of the outer shell 57, an outer discharge hole is formed in a sunken position at the lower end of the outer shell 57, the inner discharge hole and the outer discharge hole are arranged in a vertically corresponding mode, the outer discharge hole is located below the finished product discharge channel 53. Preferably, the discharge gate 52 is a flap, one end of the discharge gate 52 is hinged at the outer discharge port through a torsion spring shaft, a torsion spring and the like, a gate opening rod 56 is additionally arranged, the gate opening rod 56 is an L-shaped pull rod, the upper end of the pull rod is connected with the flap through a tether, a guide cylinder is further fixed on the support, and one section of the pull rod is inserted into the guide cylinder.

The feed granulator 6 comprises a cylindrical machine body, a base 610 is arranged at the lower end of the machine body, an upper end opening is arranged at the upper end of the machine body 65, a forming hopper 61 with a closed lower end, a disc-shaped screen tray 64 is arranged in the middle of the forming hopper 61, the screen tray 64 is supported on the forming hopper 61 through convex ribs on the inner wall of the feeding hopper, a shaft hole 69 is arranged in the middle of the screen tray 64, a plurality of feed forming holes are formed in the periphery of the shaft hole 69 of the screen tray 64, a discharge hole is formed in the side wall of the lower end of the forming hopper 61, two compression rollers 62 are supported at the upper end of the screen tray 64 and fixed between the two compression rollers 62 through a connecting shaft, a vertical shaft 63 is vertically connected downwards in the middle of the connecting shaft, the vertical shaft 63 extends into the machine body through the shaft hole 69 and a central hole in the lower end of the forming hopper 61, a transverse gear 66 is installed at the lower end of the vertical shaft 63, the other end of the transverse shaft is fitted with a profiled drive wheel 68, the transverse gear 66 and the longitudinal gear 67 being bevel gears.

Collected silage is put into a silage hopper 11 and then put into a powder bin 12 of a pulverizer 1, the silage smashed by a flail knife 13 falls into a material collecting bin 16, and the smashed material in the material collecting bin 16 is conveyed into a horizontal mixer 2 through a material conveying cylinder 18 under the action of a material conveying fan 17; after the multiple fodder mixes at horizontal mixer 2, arrange to the helical blade of screw conveyor 3 through the discharge gate on, and carry to fodder granulation machine 6 through screw conveyor 3, the mixed crushed aggregates that fall into in shaping hopper 61 is under the rotation extrusion of compression roller 62, be the column and discharge by the discharge gate of shaping hopper 61, fashioned fodder granule promotes the feed inlet of cooler 5 through bucket elevator 4, and get into from the last mouthful of cooling cylinder 51, then the whereabouts, fall to on the blowing gate 52 after the cooling of cooling blower 54 in the whereabouts in-process, cool off for a period, open blowing gate 52, fashioned fodder granule exports through finished product discharging channel 53.

Claims

1. The utility model provides a silage pellet unit, includes powder machine (1), horizontal mixer (2), fodder granulation machine (6) and cooler (5), its characterized in that: the silage granulator is characterized in that an ensiling feed hopper (11) is arranged on a powder machine (1), a discharge port of the powder machine (1) corresponds to a feed port of a horizontal stirrer (2), the discharge port of the horizontal stirrer (2) is communicated with a feed port of a fodder granulator (6) through a spiral conveyor (3), the discharge port of the fodder granulator (6) is connected with a feed port of a cooler (5) through a bucket elevator (4), and a finished product discharge channel (53) is arranged at the lower end of the cooler (5).

2. A silage pellet mill set as claimed in claim 1, wherein: powder machine (1) is including powder storehouse (12), aggregate bin (16), defeated material fan (17) and defeated feed cylinder (18), the upper end of powder storehouse (12) is equipped with ensiling feeder hopper (11), the lower extreme of powder storehouse (12) is one aggregate bin (16) by the cavity constitution, support in powder storehouse (12) and set up a powder axle (15), be provided with a plurality of flail sword (13) on powder axle (15), the one end that powder axle (15) stretches out powder storehouse (12) is fixed with powder band pulley (14), the lower extreme of powder storehouse (12) is equipped with the discharge gate of the necking down that is linked together with aggregate bin (16), the air intake butt joint of defeated material fan (17) is on the discharge gate of aggregate bin (16) a lateral wall, the air outlet of defeated material fan (17) upwards butt joint a feed cylinder (18), the top of horizontal mixer (2) is located to the export of defeated feed cylinder (18).

3. A silage pellet mill set as claimed in claim 1, wherein: the cooling machine comprises a bracket (55) and an outer shell (57) arranged on the bracket (55), a cooling cylinder (51) is arranged in the outer shell (57), a cooling fan (54) is arranged on one side of the outer shell (57), cooling cylinder (51) are enclosed by the iron sheet that has a plurality of ventilation holes, the lower extreme of cooling cylinder is equipped with the interior discharge gate of necking down, the upper end and shell body (57) of cooling cylinder are connected, leave airflow channel between cooling cylinder (51) and shell body (57), the lower extreme of shell body (57) is put one to one side and is opened, lower extreme confined finished product discharging channel (53), shell body (57) lower extreme depressed part sets up the material outlet, interior discharge gate corresponds the setting from top to bottom with the material outlet, the material outlet is located finished product discharging channel (53) and is located the below of material outlet, material outlet department sets up a blowing gate (52), the lateral wall that the air outlet of cooling fan (54) passed shell body (57) stretches into to airflow channel.

4. A silage pellet mill set as claimed in claim 1, wherein: the feed granulator (6) comprises a cylindrical machine body, the upper end of the machine body is provided with an opening, the lower end of the machine body is closed to form a forming hopper (61), the middle of the forming hopper (61) is provided with a disc-shaped screen disc (64), the screen disc (64) is supported on the forming hopper (61) through a convex rib on the inner wall of the feeding hopper, the middle of the screen disc (64) is provided with a shaft hole (69), the periphery of the shaft hole (69) of the screen disc (64) is provided with a plurality of feed forming holes, the lower end side wall of the forming hopper (61) is provided with a discharge hole, the upper end of the screen disc (64) is provided with two compression rollers (62), the two compression rollers (62) are fixed through a connecting shaft, the middle of the connecting shaft is downwards vertically connected with a vertical shaft (63), the vertical shaft (63) passes through the shaft hole (69), a central hole at the lower end of the, one side of the machine body (65) is connected with a transverse cylinder, a transverse shaft is supported in the transverse cylinder, one end of the transverse shaft is connected with a longitudinal gear (67) meshed with the transverse gear (66), and the other end of the transverse shaft is provided with a forming driving wheel (68).