CN2105389U - Single rotation, column and stage multi-function brick making machine unit - Google Patents

Abstract

The utility model discloses a vacuum multifunctional brick making machine unit with single rotation, column and stage, used for making hollow bricks and flat tiles. To avoid the defects of large volume, bulkiness, large material, power consumption, and poor vacuum degree existing in an overlapping double stage vacuum brick making machine unit, two cylinders, a vacuum chamber and a machine body are integrally linked by a single-screw reamer axis so as to realize the purposes of single rotation, column and stage, which can save steel by more than 40% and motive power by more than 40%. In order to avoid the defect that uncontrollable material discharge in the prior art causes the vacuum chamber to be blocked, the vacuum chamber is provided with an on-off pushing mechanism composed of two semicircles in lap joint, so that pug can be automatically controlled.

Description

Single rotation, column and stage multi-function brick making machine unit

The utility model belongs to brick machinery and equipment and makes the field.

Prior art in the utility model prior art field is: the vacuum-extruder that existing market is sold is an eclipsed form two-stage vacuum formula structure, and its weak point is: the one, and the overlapping body of twin-stage is too heavy to be difficult for resettlement, and high material consumption, power consumption are big; The 2nd, assemble the maintenance difficult of need laying the foundations, sealing property is difficult to guarantee that the vavuum pump power attenuation is big that vacuum is difficult to improve; The 3rd, blanking is restive, very easily causes vacuum chamber to be filled up and by forced-stopping machine; The 4th, function singleness.

Purpose of design of the present utility model is: avoid weak point of the prior art, eclipsed form two-stage vacuum extruder is designed to a kind of novel structure, simple integratedly singly revolves single-column single-stage vacuum multifunctional brickmaking unit, thereby overcome existing weak point in the prior art.

Design of the present utility model is: singly revolve single-column single-stage vacuum multifunctional brickmaking unit and extrude the existing weak point of unit according to existing two-stage vacuum, and again design design a kind of can overcome weak point of the prior art and structural design novel simple, cost is low, power consumption is low, multi-functional, stable and reliable working performance singly revolve single-column single-stage vacuum multifunctional brickmaking unit.The body that eclipsed form two-stage vacuum formula structure exists in the prior art is big, heavy, be difficult for resettlement, the material power consumption is big, sealing is difficult to guarantee, the deficiency that the vavuum pump power attenuation is big, two cylinder on structural design, vacuum chamber, fuselage is connected as a single entity by a single-screw mangler shaft, wireway be positioned at vacuum chamber and and vacuum chamber, the pug of (in the mud cylinder) enters the mud cylinder by charging aperture in the fuselage, pug is subjected on the mangler shaft to enter in the vacuum chamber with the progradation of the fixing single-screw reamer of flat key in the mud cylinder, take out air in the pug by vavuum pump by wireway, the disposable pug that directly makes enters the machine mouth through two cylinder under the situation of negative pressure, form required base bar.More change planes mouthful, two cylinder can realize making hollow brick or plane tile.When squeezing plane tile, will control hollow brick making machine mouth 18 and two cylinder 21 and be replaced with plane tile watt mouth 1 and squeeze watt with two cylinder 24, can realize crowded plane tile.Owing to intrinsic cooling water inlet 15 or cooling water intake, discharge outlet are arranged on the cylinder body that squeezes watt with two cylinder 24 on a cooling jacket and the cooling jacket, thereby the quality of squeezing plane tile are played guarantee effect, realize multi-functional purpose.In the prior art blanking restive, be easy to the deficiency that causes vacuum chamber to be filled up, overlap the clutch pushing mechanism that forms mutually by two and half gardens in vacuum chamber, being equipped with one on the structural design, when the pug that enters vacuum chamber has surplus, pug promotes clutch pushing mechanism and rotates, make the power transmission shaft counter-rotating by the automatic clutch control operating rod, drive is contained in the separating mechanism rotation in the clutch on the soil compressing plate axle, makes its paw formula clutch separation, soil compressing plate stop feed; After the pug propelling of the indoor surplus of vacuum is extruded, extension spring in the clutch pushing mechanism makes the clutch pushing mechanism revolution by the elastic force effect, drive the automatic clutch control operating rod and make the power transmission shaft revolution, be contained in the separating mechanism revolution of the clutch on the soil compressing plate axle, the combination of paw formula clutch, the soil compressing plate continuous feeding, thus realize the pug purpose of control automatically.Its organization plan is: the head 2 of this unit is fixed in the outlet of two cylinder 21, and loam core 19 is fixed between machine mouth 18 and head, and the mouth of more changing planes, two cylinder can realize squeezing hollow brick or plane tile.Soil compressing plate axle 10 is positioned at hopper 8, hopper is positioned at the top of fuselage and is communicated with fuselage, screw reamer 5 is fixed on the mangler shaft 7, wireway 23 be positioned at vacuum chamber the upper end and and vacuum chamber, belt wheel 11 is positioned at the sidepiece of fuselage, vacuum chamber 17 is positioned at two cylinder 21 and is connected with the import of two cylinder with the outlet of 15 on fuselage and vacuum chamber, the import of vacuum chamber adopts bearing block 16 to be connected with the outlet of fuselage 15, the end of fuselage is shaped on the reamer axis hole, mangler shaft 7 adopts bearing block (12 by the reamer axis hole, 16) be positioned at two cylinder, in vacuum chamber and the fuselage, the afterbody of reamer axle adopts shaft coupling 22 that the output shaft of mangler shaft and reductor 13 is connected as a single entity.In order to guarantee the sealing property of complete machine, improve its vacuum, reduce the power attenuation of vavuum pump, adopt bearing position 16 that mangler shaft 7 is divided into forward and backward two parts, the reamer pitch of anterior screw reamer 5 is greater than the reamer pitch 0.5%～1.5% of rear portion screw reamer 5.Vacuum chamber, fuselage and reductor all are positioned on the support 14.Clutch 9 is contained on the soil compressing plate axle, power transmission shaft 6 adopts bearing block and is positioned between vacuum chamber and fuselage, one end of its power transmission shaft adopts eccentric disc to be connected with transmission clutch control operating rod 4, a clutch pushing mechanism 20 is equipped with in the bottom of automatic clutch control operating rod, this clutch pushing mechanism is to be overlapped mutually by two and half gardens to form, the bottom in its two halves garden is adopted bearing pin to be fixed on the inwall of vacuum chamber 17 and can be rotated around bearing pin, intrinsic extension spring respectively on the outer wall in two halves garden, the other end of extension spring is separately fixed on the inwall of vacuum chamber, the top in two halves garden is connected with the bottom of automatic clutch control operating rod, and the other end of power transmission shaft is connected with separating mechanism in the clutch.

The utility model compared with prior art, the one, eclipsed form two-stage vacuum brickmaking machine is designed to singly revolve single-column single-stage vacuum multifunctional brickmaking unit by conceiving again on structural design, thereby avoided the big heaviness of body that exists in the prior art, be difficult for resettlement, the material power consumption is big, the assembling maintenance difficult, sealing is difficult to guarantee, the vavuum pump power attenuation is big, the deficiency that vacuum is difficult to improve, compare with the eclipsed form two-stage vacuum brickmaking machine of model of the same race, save steel more than 40%, save power more than 40%, good seal performance, the vacuum height, during the hollow brick that is used to make, the hole ratio of brick can improve about 10%; System is during plane tile, watt intensity improve greatly, and body is easy to resettlement for a short time and need not to lay the foundations; The 2nd, the design of clutch pushing mechanism has realized the automatic control of pug input in blanking and the vacuum chamber, thereby it is restive to have overcome in the prior art blanking, very easily causes vacuum chamber to be filled up and by the deficiency of forced-stopping machine; The 3rd, the design of changeable type machine mouth, two cylinder has realized multi-functionally, not only can make hollow brick but also can make plane tile.

Description of drawings:

Fig. 1 is the structural representation that singly revolves first kind of embodiment of single-column single-stage vacuum multifunctional brickmaking unit.

Fig. 2 is the structural representation that singly revolves second kind of embodiment of single-column single-stage vacuum multifunctional brickmaking unit.

Embodiment:

1 pair singly revolves single-column single-stage vacuum multifunctional brickmaking unit and is described in further detail in conjunction with the accompanying drawings.

At first starting vavuum pump makes it constantly extract the interior air of vacuum chamber out, start the power motor of main frame then, power motor drives belt wheel 11 rotations by V belt, power is inputed to reductor 13, after slowing down, power is exported by output shaft with certain rotating speed, drive mangler shaft 7 rotations with shaft coupling 22, pug enters fuselage 15 by hopper 8, mangler shaft 7 by flat key with soil compressing plate driving gear and mangler shaft fixed connection, itself and mangler shaft are rotated synchronously, with the driven gear of driving gear engagement drive soil compressing plate axle 10 with its on the soil compressing plate that connects rotate, pug is pressed into the helicoid of screw reamer, by the single-screw reamer pug is pushed ahead and to enter vacuum chamber 17, becoming closely knit pug behind the vacuumizing continues to be pushed ahead, enter head 2, extrude by machine mouth 1 and 18, after pug enters vacuum chamber 17, if pug surplus, pug overlaps the lining that forms for two and half gardens of clutch pushing mechanism 20 mutually a thrust that makes progress, it is upwards opened, drive automatic clutch control operating rod 4, after making power transmission shaft 6 turn to certain limit, separating mechanism in the clutch 9 is drawn back makes paw formula clutch separation, soil compressing plate axle 10 stops the rotation, pug stops to enter fuselage 15, after the indoor too much pug of vacuum is extruded, the lining that two and half gardens on the clutch pushing mechanism 20 overlap mutually revolution downwards under the effect of tension spring drives automatic clutch control operating rod 4 turns round power transmission shaft 6 synchronously, the combination of paw clutch, soil compressing plate axle 10 drives the soil compressing plate rotation, pug continues to enter fuselage (mud cylinder) 15, and the coverlet screw reamer constantly is extruded into the base bar of definite shape.In order to observe the working condition of vacuum chamber 17, perspective window 3 is housed on vacuum chamber.

Claims (4)

1, a kind of single-column single-stage vacuum multifunctional brickmaking unit that singly revolves, its head 2 is fixed in the outlet of two cylinder 21, loam core 19 is fixed on 2 of machine mouth 18 and heads, soil compressing plate axle 10 is positioned at hopper 8, hopper is positioned at the top of fuselage and is communicated with fuselage, screw reamer 5 is fixed on the mangler shaft 7, wireway 23 be positioned at vacuum chamber the upper end and and vacuum chamber, belt wheel 11 is positioned at the sidepiece of fuselage, it is characterized in that: vacuum chamber 17 is positioned at two cylinder 21 and is connected with the import of two cylinder with the outlet of 15 on fuselage and vacuum chamber, the import of vacuum chamber adopts bearing block 16 to be connected with the outlet of fuselage 15, the end of fuselage is shaped on the reamer axis hole, mangler shaft 7 adopts bearing block (12 by the reamer axis hole, 16) be positioned at two cylinder, in vacuum chamber and the fuselage, the afterbody of mangler shaft adopts shaft coupling 22 that the output shaft of mangler shaft and reductor 13 is connected as a single entity vacuum chamber, fuselage and reductor all are positioned on the support 14; Clutch 9 is contained on the soil compressing plate axle, power transmission shaft 6 adopts bearing block and is positioned between vacuum chamber and fuselage, one end of its power transmission shaft adopts eccentric disc to be connected with automatic clutch control operating rod 4, a clutch pushing mechanism 20 is equipped with in the bottom of automatic clutch control operating rod, and the other end of power transmission shaft is connected with separating mechanism in the clutch.

2, the single-column single-stage vacuum multifunctional brickmaking unit that singly revolves according to claim 1, it is characterized in that: clutch pushing mechanism 20 is to be overlapped mutually by two and half gardens to form, the bottom in its two halves garden is adopted bearing pin to be fixed on the inwall of vacuum chamber 17 and can be rotated around bearing pin, intrinsic extension spring respectively on the outer wall in two halves garden, the other end of extension spring is separately fixed on the inwall of vacuum chamber, and the top in two halves garden is connected with the bottom of automatic clutch control stick.

3, the single-column single-stage vacuum multifunctional brickmaking unit that singly revolves according to claim 1, it is characterized in that: bearing block 16 is divided into forward and backward two parts with mangler shaft 7, and the reamer pitch of anterior screw reamer 5 is greater than the reamer pitch 0.5%～1.5% of rear portion screw reamer 5.

4, the single-column single-stage vacuum multifunctional brickmaking unit that singly revolves according to claim 5 is characterized in that: squeeze an intrinsic cooling water intake 25 or cooling water intake are arranged on the cylinder body watt with two cylinder 24 on a cooling jacket and the cooling jacket, discharge outlet.

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