Microbial fermentation device
Technical Field
The utility model relates to a feed processing technology field especially relates to a microbial fermentation device.
Background
Biological fermentation refers to a process of converting raw materials into products required by human beings through specific metabolic pathways under appropriate conditions by using microorganisms. The fermented feed takes microorganism and complex enzyme as biological feed starter strains, and the feed raw materials are converted into microbial mycoprotein, bioactive small peptide amino acid, microbial active probiotics and complex enzyme preparation as an integrated biological fermented feed.
In the production of fermented feed, a microbial fermentation device is adopted to ferment fermented feed raw materials, and in the process of treating the fermented raw materials, the raw materials are usually introduced into the fermentation device to be directly fermented, but the fermented raw materials are massive or granular, and the fermentation device is lack of a crushing mechanism, so that the microbes cannot rapidly ferment the fermented raw materials in the fermentation process, and the fermentation effect is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem that the fermentation raw materials existing in the prior art are blocky or granular, leading to the fermentation raw materials which are unable to be fast of the microorganism in the fermentation process, and providing a microorganism fermentation device with the defect of poor fermentation effect.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a microbial fermentation device is designed, and comprises a fermentation box, wherein a discharge hole is formed in the bottom end of the fermentation box, an electromagnetic valve is connected to the discharge hole, a feed inlet is formed in the upper end of the fermentation box, a rotating plate is rotatably connected to the upper end of the feed inlet, a slide rail frame is connected to the fermentation box, a support frame is slidably connected to the slide rail frame, a first fixed plate is connected to the fermentation box, a telescopic cylinder is connected to the first fixed plate, the telescopic end of the telescopic cylinder is connected to the support frame, a motor is connected to the upper end of the support frame, the output end of the motor is connected to a first rotating shaft, one end of the first rotating shaft is connected to a first friction wheel, a second rotating shaft is rotatably connected to the fermentation box, one end of the second rotating shaft extends into the fermentation box, and one end of the second rotating shaft, which is positioned in the fermentation box, the end of the second rotating shaft, which is positioned outside the fermentation box, is connected with a second friction wheel, the second friction wheel is connected with a first friction wheel, the second rotating shaft is connected with a first gear, the first gear is positioned between the second friction wheel and the fermentation box, the fermentation box is rotatably connected with a third rotating shaft, one end of the third rotating shaft extends into the fermentation box, one end of the third rotating shaft, which is positioned inside the fermentation box, is connected with a second breaking tooth, the second breaking tooth is meshed and connected with the first breaking tooth, one end of the third rotating shaft, which is positioned outside the fermentation box, is connected with a second gear, the second gear is meshed and connected with the first gear, the upper end of the fermentation box is communicated with an oxygen pipe, the upper end of the oxygen pipe is connected with a connector, the oxygen pipe is connected with a second sealing ring, the second sealing ring is positioned at the joint of the oxygen pipe and the fermentation box, the fermentation box is connected with a controller.
Preferably, the upper end of the fermentation box is connected with a connecting block, the connecting block is rotatably connected with a fifth rotating shaft, one end of the fifth rotating shaft is connected with a fourth friction wheel, the fermentation box is rotatably connected with a fourth rotating shaft, the fourth rotating shaft is positioned below the fifth rotating shaft, the fourth rotating shaft is connected with a third friction wheel, the third friction wheel is connected with the fourth friction wheel, the first friction wheel can be connected with the third friction wheel, the other end of the fifth rotating shaft is connected with a first helical gear, the upper end of the fermentation box is rotatably connected with a reciprocating screw rod, the upper end of the reciprocating screw rod is connected with a second helical gear, the second helical gear is meshed with the first helical gear, the reciprocating screw rod is connected with a threaded pipe, the threaded pipe is connected with a first fixing rod, and the upper end of the fermentation box is connected with a movable rod, the bottom of movable rod extends to in the fermenting case, first dead lever is connected the movable rod, be connected with first sealing washer on the movable rod, first sealing washer is located the movable rod with the junction of fermenting case, the movable rod is located part in the fermenting case is connected with a plurality of second fixed plate, every all is connected with a plurality of shadoof along length direction on the second fixed plate.
Preferably, the bottom intercommunication of oxygen hose has the dispersion pipe, a plurality of through-hole has been seted up to the both sides of dispersion pipe, be connected with stop gear on the fermenting case, stop gear connects the oxygen hose, the upper end of fermenting case is connected with the support column, the support column is located the movable rod with between the oxygen hose, the upper end of support column articulates there is the second connecting rod, the one end of second connecting rod is articulated the movable rod, the other end of second connecting rod is articulated the oxygen hose.
Preferably, the limiting mechanism comprises a connecting frame, the connecting frame is connected with the fermentation box, a sliding block is connected to the connecting frame in a sliding mode, a first connecting rod is connected to the sliding block, and one end of the first connecting rod is connected with the oxygen pipe.
Preferably, the through holes are distributed at equal intervals.
The utility model provides a microbial fermentation device, beneficial effect lies in:
the controller controls the telescopic cylinder to start and then drive the support frame to move, the support frame is located at one end of the slide rail frame, the first friction wheel is connected with the second friction wheel, the controller controls the motor to start again, the motor drives the first rotating shaft to rotate after starting, the first rotating shaft drives the first friction wheel to rotate, the first friction wheel drives the second friction wheel to rotate, the second friction wheel drives the second rotating shaft to rotate, the second rotating shaft drives the first crushing teeth to rotate, the second rotating shaft also drives the first gears to rotate, the first gears drive the second gears to rotate, the second gears drive the third rotating shaft to rotate, the third rotating shaft drives the second crushing teeth to rotate, the second crushing teeth are mutually meshed with the first crushing teeth, fermentation raw materials guided from the feed inlet are crushed, and the fermentation effect of the raw materials is improved.
Drawings
FIG. 1 is a schematic structural view of a microbial fermentation apparatus according to the present invention after a fermentation box is cut open;
FIG. 2 is a schematic structural view of a microbial fermentation apparatus according to the present invention;
FIG. 3 is a schematic diagram of a right-view structure of a microbial fermentation apparatus according to the present invention;
FIG. 4 is a schematic view of a front view of a microbial fermentation apparatus with a split fermentation box;
FIG. 5 is a schematic view of a connection structure of a second fixing plate and a lifting rod in the microbial fermentation device of the present invention;
FIG. 6 is a schematic view of a connection structure of an oxygen pipe and a dispersion pipe in a microbial fermentation apparatus according to the present invention;
FIG. 7 is a block diagram of a microbial fermentation apparatus according to the present invention.
In the figure: the fermentation box comprises a fermentation box 1, a discharge opening 2, an electromagnetic valve 3, a slide rail frame 4, a support frame 5, a motor 6, a first rotating shaft 7, a first friction wheel 8, a second rotating shaft 9, a first crushing tooth 10, a first gear 11, a second friction wheel 12, a third rotating shaft 13, a second crushing tooth 14, a second gear 15, a first fixing plate 16, a telescopic cylinder 17, a feed opening 18, a rotating plate 19, a fourth rotating shaft 20, a third friction wheel 21, a connecting block 22, a fifth rotating shaft 23, a fourth friction wheel 24, a first helical gear 25, a reciprocating screw 26, a threaded pipe 27, a second helical gear 28, a first fixing rod 29, a movable rod 30, a first sealing ring 31, a second fixing plate 32, a lifting rod 33, an oxygen pipe 34, a second sealing ring 35, a connecting head 36, a dispersion pipe 37, a through hole 38, a connecting frame 39, a sliding block 40, a first connecting rod 41, a support column 42, a second connecting rod 43 and a controller 44.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example 1
Referring to fig. 1-7, a microbial fermentation device comprises a fermentation box 1, a material outlet 2 is arranged at the bottom end of the fermentation box 1, the material outlet 2 releases raw materials after fermentation, an electromagnetic valve 3 is connected to the material outlet 2, the electromagnetic valve 3 controls the opening and closing of the material outlet 2, a material inlet 18 is arranged at the upper end of the fermentation box 1, a rotating plate 19 is rotatably connected to the upper end of the material inlet 18, the rotating plate 19 is used for opening and sealing the material inlet 18, a slide rail frame 4 is connected to the fermentation box 1, a support frame 5 is slidably connected to the slide rail frame 4, a motor 6 is fixed to the support frame 5, a first fixing plate 16 is connected to the fermentation box 1, the fermentation box 1 and the first fixing plate 16 are of an integral structure, a telescopic cylinder 17 is connected to the first fixing plate 16, the telescopic cylinder 17 adjusts the position of the support frame 5, the telescopic end of the telescopic cylinder 17 is, the output of motor 6 is connected with first pivot 7, and the one end of first pivot 7 is connected with first friction pulley 8, and telescopic cylinder 17 circular telegram starts the back and drives support frame 5 and remove for support frame 5 is located the one end of slide rail frame 4, and motor 6 circular telegram starts the back and drives first pivot 7 and rotate, and first pivot 7 drives first friction pulley 8 and rotates after rotating.
A second rotating shaft 9 is rotatably connected to the fermentation box 1, one end of the second rotating shaft 9 extends into the fermentation box 1, one end of the second rotating shaft 9, which is positioned in the fermentation box 1, is connected with a first crushing tooth 10, one end of the second rotating shaft 9, which is positioned outside the fermentation box 1, is connected with a second friction wheel 12, the second friction wheel 12 is connected with a first friction wheel 8, the second rotating shaft 9 is connected with a first gear 11, the first gear 11 is positioned between the second friction wheel 12 and the fermentation box 1, the fermentation box 1 is rotatably connected with a third rotating shaft 13, one end of the third rotating shaft 13 extends into the fermentation box 1, one end of the third rotating shaft 13, which is positioned in the fermentation box 1, is connected with a second crushing tooth 14, the second crushing tooth 14 is meshed with the first crushing tooth 10, one end of the third rotating shaft 13, which is positioned outside the fermentation box 1, is connected with a second gear 15, the second gear 15 is meshed with the first gear 11, the upper end of the fermentation box 1, the upper end of the oxygen pipe 34 is connected with a connector 36, the connector 36 is used for connecting an external oxygen supply mechanism to provide oxygen for fermenting raw materials, the oxygen pipe 34 is connected with a second sealing ring 35, the second sealing ring 35 is positioned at the joint of the oxygen pipe 34 and the fermentation box 1, the fermentation box 1 is connected with a controller 44, the controller 44 is in signal connection with the electromagnetic valve 3, the motor 6 and the telescopic cylinder 17, the second friction wheel 12 is driven by the first friction wheel 8 to rotate, the second friction wheel 12 drives the second rotating shaft 9 to rotate, the second rotating shaft 9 drives the first crushing teeth 10 to rotate, the second rotating shaft 9 also drives the first gear 11 to rotate after rotating, the first gear 11 drives the second gear 15 to rotate, the second gear 15 drives the third rotating shaft 13 to rotate, the third rotating shaft 13 drives the second crushing teeth 14 to rotate, the second crushing teeth 14 are meshed with the first crushing teeth 10 to crush the fermentation raw materials introduced from the feed inlet 18, improve the fermentation effect of the raw materials.
The working process is as follows: the controller 44 controls the telescopic cylinder 17 to start and then drive the support frame 5 to move, so that the support frame 5 is positioned at one end of the slide rail frame 4, so that the first friction wheel 8 is connected with the second friction wheel 12, the controller 44 controls the motor 6 to start again, the motor 6 drives the first rotating shaft 7 to rotate after being started, the first rotating shaft 7 drives the first friction wheel 8 to rotate, the first friction wheel 8 drives the second friction wheel 12 to rotate, the second friction wheel 12 drives the second rotating shaft 9 to rotate, the second rotating shaft 9 drives the first crushing teeth 10 to rotate, the second rotating shaft 9 also drives the first gear 11 to rotate, the first gear 11 drives the second gear 15 to rotate, the second gear 15 drives the third rotating shaft 13 to rotate, the third rotating shaft 13 drives the second crushing teeth 14 to rotate, the second crushing teeth 14 are meshed with the first crushing teeth 10, the fermentation raw material introduced from the feed inlet 18 is crushed, and the fermentation effect of the raw material is improved.
Example 2
After the raw material is crushed by the engagement of the second crushing teeth 14 and the first crushing teeth 10, the crushed raw material falls into the fermentation box 1, the crushed raw material is stacked in the fermentation box 1, during the fermentation process, oxygen can only contact with the raw material at the outer side, and can not contact with the raw material at the inner side, so that the raw material at the inner side can not ferment due to oxygen deficiency, referring to fig. 1-7, as another preferred embodiment of the present invention, on the basis of embodiment 1, the upper end of the fermentation box 1 is connected with a connecting block 22, the connecting block 22 is rotatably connected with a fifth rotating shaft 23, one end of the fifth rotating shaft 23 is connected with a fourth friction wheel 24, the fermentation box 1 is rotatably connected with a fourth rotating shaft 20, the fourth rotating shaft 20 is located below the fifth rotating shaft 23, the fourth rotating shaft 20 is connected with a third friction wheel 21, the third friction wheel 21 is connected with the fourth friction wheel 24, the first friction wheel 8 is connected with the third friction wheel 21, the other end of the fifth rotating shaft 23 is connected with a first helical gear 25, the upper end of the fermentation box 1 is rotatably connected with a reciprocating screw 26, the upper end of the reciprocating screw 26 is connected with a second helical gear 28, the second helical gear 28 is meshed with the first helical gear 25, the reciprocating screw 26 is connected with a threaded pipe 27, the threaded pipe 27 is connected with a first fixed rod 29, the upper end of the fermentation box 1 is connected with a movable rod 30, the bottom end of the movable rod 30 extends into the fermentation box 1, the first fixed rod 29 is connected with the movable rod 30, the movable rod 30 is connected with a first sealing ring 31, the first sealing ring 31 is located at the joint of the movable rod 30 and the fermentation box 1, the part of the movable rod 30 located in the fermentation box 1 is connected with a plurality of second fixed plates 32 along the length direction, and each second fixed plate 32 is connected with a plurality.
The working principle is as follows: after the feeding is finished, the controller 44 controls the motor 6 to stop working, the controller 44 controls the telescopic cylinder 17 to start to drive the supporting frame 5 to move, the supporting frame 5 is located at the other end of the slide rail frame 4, so that the first friction wheel 8 is connected with the third friction wheel 21, the controller 44 controls the motor 6 to start again, the motor 6 drives the first rotating shaft 7 to rotate after being started, the first rotating shaft 7 drives the first friction wheel 8 to rotate after rotating, the first friction wheel 8 drives the third friction wheel 21 to rotate, the third friction wheel 21 drives the fourth friction wheel 24 to rotate, the fourth friction wheel 24 drives the fifth rotating shaft 23 to rotate, the fifth rotating shaft 23 drives the first helical gear 25 to rotate, the first helical gear 25 drives the second helical gear 28 to rotate, the second helical gear 28 drives the reciprocating screw 26 to rotate, the reciprocating screw 26 drives the threaded pipe 27 to reciprocate in the vertical direction after rotating, during the movement of the threaded pipe 27, the movable rod 30 is driven to reciprocate in the vertical direction by the first fixed rod 29, the movable rod 30 drives the second fixing plate 32 to move when reciprocating in the vertical direction, the second fixing plate 32 moves to drive the lifting rod 33 to move, the lifting rod 33 pushes the raw materials in the fermentation box 1 to move upwards when moving upwards, so that a gap appears between the raw materials, oxygen enters the stacked raw materials from the gap, and oxygen is provided for the fermentation of the raw materials inside.
Example 3
When the lifting rod 33 moves the raw material in the fermentation box 1 upwards, the internal gas moves upwards to prevent oxygen from entering the gap quickly, when the lifting rod 33 drives the raw material to return to the stacked state, the oxygen entering the gap of the raw material is less, and the speed of the internal raw material fermentation is reduced, referring to fig. 1-7, as another preferred embodiment of the present invention, on the basis of embodiment 2, the bottom end of the oxygen tube 34 is communicated with the dispersing tube 37, the dispersing tube 37 disperses the introduced oxygen, two sides of the dispersing tube 37 are provided with a plurality of through holes 38, the through holes 38 release the oxygen, the through holes 38 are distributed at equal intervals, the fermentation box 1 is connected with a limiting mechanism, the limiting mechanism is connected with the oxygen tube 34, the limiting mechanism comprises a connecting frame 39, the connecting frame 39 is connected with the fermentation box 1, the connecting frame 39 is slidably connected with a sliding block 40, the sliding block 40 is connected with a first connecting rod 41, one end of the first connecting, when the oxygen tube 34 moves in the vertical direction, the sliding block 40 slides on the connecting frame 39, so that the oxygen tube 34 moves stably, the upper end of the fermentation box 1 is connected with the supporting column 42, the supporting column 42 is located between the movable rod 30 and the oxygen tube 34, the upper end of the supporting column 42 is hinged with the second connecting rod 43, one end of the second connecting rod 43 is hinged with the movable rod 30, and the other end of the second connecting rod 43 is hinged with the oxygen tube 34.
The working process is as follows: the movable rod 30 is in vertical direction reciprocating motion in-process, the movable rod 30 drives the one end upward movement of second connecting rod 43 during the upward movement, second connecting rod 43 takes place to rotate, the other end of second connecting rod 43 drives oxygen hose 34 downstream, oxygen hose 34 downstream drives dispersion pipe 37 downstream, sweep downwards from through-hole 38 spun oxygen, raw materials rebound in the fermenting case 1 produces the clearance during the upward movement of movable rod 30, the oxygen that sweeps downwards gets into inside the raw materials that piles up fast, provide sufficient oxygen for inboard raw materials fermentation.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.