CN210498918U - Automatic build-up welding is with location loading attachment - Google Patents
Automatic build-up welding is with location loading attachment Download PDFInfo
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- CN210498918U CN210498918U CN201921329301.3U CN201921329301U CN210498918U CN 210498918 U CN210498918 U CN 210498918U CN 201921329301 U CN201921329301 U CN 201921329301U CN 210498918 U CN210498918 U CN 210498918U
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Abstract
The utility model provides a positioning and feeding device for automatic surfacing, which comprises a supporting table, a connecting belt and a supporting frame, wherein one side of the supporting table is provided with a conveyor belt, the conveyor belt is internally provided with a driving roller, the driving roller is internally provided with a driving main shaft, the top of the conveyor belt is fixed with a partition plate, the conveyor belt is fixed with a stock guide, the stock guide is provided with a processing main board, the top of the stock guide is provided with a perspective window, an infrared sensor is fixed below the perspective window, one end of the infrared sensor is connected with a central controller, a sealing cylinder is arranged at the top of the supporting frame, an air outlet opening is arranged at the bottom of the sealing cylinder, and the top of the sealing cylinder is provided with a first hydraulic cylinder, the bottom of the first hydraulic cylinder is connected with a positioning disc, the outer end of the positioning disc is sleeved with a drawing piston, the front surface of the processing main board is provided with a second hydraulic cylinder, and one end of the second hydraulic cylinder is connected with a clamping plate through a screw thread. The positioning and feeding device for automatic surfacing can slow down the interference of dust to surfacing operation and realize automatic positioning.
Description
Technical Field
The utility model relates to a welding equipment, in particular to automatic build-up welding is with location loading attachment.
Background
Surfacing is an economical and rapid process method for modifying the surface of materials, and is increasingly widely applied to manufacturing and repairing parts in various industrial departments. In order to most effectively exert the function of a weld overlay, a weld overlay method is desired to be adopted which has less dilution of a base material, higher deposition rate and excellent weld overlay performance, i.e., a high-quality, high-efficiency and low-dilution-rate weld overlay technique.
Feeding device on the market is when realizing the conveying operation to the work piece through automatic, to the build-up welding operation that the later stage goes on, whole device should consider to set up the structure of an automatic jetting, comes to in time handle the dust on work piece surface to the arrangement of work piece conveying, whole device also need consider to set up an intelligent location structure, the later stage of being convenient for carries out the build-up welding operation to the work piece, consequently, proposes an automatic build-up welding with location feeding device to above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic build-up welding is with location loading attachment to solve the problem that proposes in the above-mentioned background art.
The technical scheme of the utility model is realized like this:
a positioning and feeding device for automatic surfacing comprises a supporting table, a connecting belt and a supporting frame, wherein a conveying belt is arranged above one side of the supporting table, a transmission roller is arranged inside the conveying belt, a driving main shaft is fixedly arranged inside the transmission roller through sleeving, a supporting frame is arranged at the bottom of the driving main shaft, the connecting belt is arranged at the outer end of the driving main shaft through sleeving, a partition plate is fixedly arranged at the top of the conveying belt, a material guide plate is fixedly arranged below one side of the conveying belt, a processing main plate is arranged on the other side of the material guide plate, a perspective window is arranged at the top of the material guide plate, an infrared sensor is fixedly arranged below the perspective window, one end of the infrared sensor is connected with a central controller, the supporting frame is fixedly arranged right above the processing main plate through bolts, and a sealing barrel is arranged at the middle end of the top, the bottom of a sealed section of thick bamboo has been seted up through the integral type setting and has been given vent to anger the opening, and the top of a sealed section of thick bamboo is connected with first hydraulic cylinder, there is the positioning disk bottom of first hydraulic cylinder through screw rod threaded connection, and the outer end of positioning disk has cup jointed the pull piston, the second hydraulic cylinder is installed in the front of processing mainboard, and the junction of second hydraulic cylinder and processing mainboard is fixed with the location lantern ring, screw rod threaded connection has the grip block through the one end of second hydraulic cylinder.
Preferably, the conveyor belt is connected with the driving main shaft through a driving roller, and the driving main shaft is connected with the connecting belt to form a driving structure.
Preferably, the side edge of the material guide plate is arranged on one side of the conveyor belt in an inclined structure, and the bottom of the material guide plate and the top of the processing main plate are positioned on the same horizontal line.
Preferably, the perspective window sets up and stock guide fixed connection through the integral type, and coincides each other between the vertical axis of perspective window and infrared sensor's the vertical axis, infrared sensor's one end and central controller's one end electric connection, and central controller's the other end and the one end electric connection of second hydraulic cylinder, the bottom of second hydraulic cylinder is provided with the grip block that is arc column structure.
Preferably, the bottom of a sealed section of thick bamboo is provided with the inside opening of giving vent to anger that is hollow column structure, and the internal surface of a sealed section of thick bamboo and the surface of pull piston laminate each other, the pull piston is connected through positioning disk and first hydraulic cylinder, and the one end of first hydraulic cylinder and the one end electric connection of central controller.
The utility model has the advantages that:
1. in the utility model, through the arrangement of the first hydraulic cylinder, the positioning disc, the drawing piston, the air outlet opening and the sealing cylinder, after the whole positioning operation is completed, the first hydraulic cylinder is controlled to be started, and can carry out reciprocating motion by carrying the drawing piston to be clung to the inner wall of the sealing cylinder under the connection and matching of the positioning disc;
2. the utility model discloses in, through the infrared sensor who sets up, central controller, second hydraulic cylinder and grip block, utilize the infrared ray that self launches back divergence out when infrared sensor, after catching the landing action of work piece, central controller will control the start-up of second hydraulic cylinder after 10 seconds, make second hydraulic cylinder be controlled after the start-up, carry the grip block and draw close towards the arrangement direction of work piece, the grip block that is arc column structure until a set of appearance can take place the laminating with the both ends of work piece with the help of this twitch action, the device is with the help of this laminating state, come to play the effect of location to settling after the work piece material loading, through carrying out intelligent positioning, when making whole processing equipment more automatic, also ensure the stability when the work piece later stage carries out the build-up welding operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of the positioning and feeding device for automatic surfacing of the present invention;
FIG. 2 is a schematic top view of the main processing board of FIG. 1;
fig. 3 is an enlarged view of a portion a in fig. 1.
In the figure:
1. a support table; 2. a conveyor belt; 3. a driving roller; 4. driving the main shaft; 5. a support frame; 6. connecting a belt; 7. a partition plate; 8. a material guide plate; 9. processing a main board; 10. a see-through window; 11. an infrared sensor; 12. a central controller; 13. a support frame; 14. a sealing cylinder; 15. an air outlet opening; 16. a first hydraulic cylinder; 17. positioning a plate; 18. drawing the piston; 19. a second hydraulic cylinder; 20. a positioning collar; 21. and (4) clamping the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 to 3, the positioning and feeding device for automatic surfacing welding comprises a supporting table 1, a connecting belt 6 and a supporting frame 13, wherein a conveyor belt 2 is installed above one side of the supporting table 1, a driving roller 3 is installed inside the conveyor belt 2, a driving spindle 4 is fixed inside the driving roller 3 through sleeving, a supporting frame 5 is arranged at the bottom of the driving spindle 4, the connecting belt 6 is arranged at the outer end of the driving spindle 4 through sleeving, a partition plate 7 is fixed at the top of the conveyor belt 2, a material guide plate 8 is fixed below one side of the conveyor belt 2, a processing main board 9 is arranged at the other side of the material guide plate 8, a perspective window 10 is arranged at the top of the material guide plate 8, an infrared sensor 11 is fixed below the perspective window 10, and when the perspective window 10 and the material guide plate 8 are fixedly connected, the perspective window 10 can be used as an auxiliary component to assist the infrared sensor 11 to catch the sliding of the workpiece in time, one end of the infrared sensor 11 is connected with a central controller 12, the supporting frame 13 is fixedly arranged right above the processing main board 9 through bolts, and the middle end of the top of the supporting frame 13 is provided with a sealing cylinder 14, the bottom of the sealing cylinder 14 is provided with an air outlet opening 15 through integral arrangement, and the top of the sealing cylinder 14 is connected with a first hydraulic cylinder 16, the bottom of the first hydraulic cylinder 16 is connected with a positioning disc 17 through a screw thread, and the outer end of the positioning plate 17 is sleeved with a drawing piston 18, the front surface of the processing main plate 9 is provided with a second hydraulic cylinder 19, and a positioning lantern ring 20 is fixed at the joint of the second hydraulic cylinder 19 and the processing main board 9, and one end of the second hydraulic cylinder 19 is connected with a clamping plate 21 through a screw thread.
The conveying belt 2 is connected with the driving main shaft 4 through the driving rollers 3, the driving main shaft 4 and the connecting belt 6 are connected to form a transmission structure, one end of the driving main shaft 4 is connected with corresponding driving equipment through corresponding connecting components, the workpieces processed by the previous stage are pushed to connecting gaps of a group of partition plates 7 arranged at the top of the conveying belt 2, when the whole device is adjusted to be in a working state, the device is controlled to be started through the corresponding driving equipment, the driving main shaft 4 and the driving rollers 3 are carried to rotate through the matching of the corresponding connecting components, under the transmission matching of the connecting belt 6, the synchronous motion of the driving rollers 3 can carry the conveying belt 2 and the workpieces arranged at the top of the conveying belt to rotate and convey until the workpieces are conveyed to a certain distance value, the workpieces fall to the top of the processing main board 9 through the guide plate 8 by utilizing the gravity center shift of the transmission roller, the feeding operation of the whole workpiece is realized; the side edge of the material guide plate 8 is arranged on one side of the conveyor belt 2 in an inclined structure, the bottom of the material guide plate 8 and the top of the processing main board 9 are on the same horizontal line, when a workpiece slides to the top of the material guide plate 8 due to self gravity center shift at a certain distance value, the material guide plate 8 can guide the sliding of the workpiece by utilizing the arrangement that the side edge of the material guide plate is in the inclined structure, so that the workpiece is accurately brought to the top of the processing main board 9 after being guided and matched; the perspective window 10 is fixedly connected with the material guide plate 8 through an integrated arrangement, the vertical central axis of the perspective window 10 and the vertical central axis of the infrared sensor 11 are overlapped, one end of the infrared sensor 11 is electrically connected with one end of the central controller 12, the other end of the central controller 12 is electrically connected with one end of a second hydraulic cylinder 19, the bottom of the second hydraulic cylinder 19 is provided with a clamping plate 21 in an arc-shaped structure, the infrared sensor 11 in an electrified state is used as a monitoring element when a workpiece slides to a certain distance value by virtue of the inclination of the material guide plate 8 in combination with the fixed connection of the perspective window 10 and the material guide plate 8, when the infrared sensor 11 utilizes the infrared ray emitted after self starting to capture the sliding action of the workpiece, the information can be fed back to the central controller 12, the central controller 12 can control the starting of the second hydraulic cylinder 19 after 10 seconds, after the second hydraulic cylinder 19 is controlled to be started, the second hydraulic cylinder is drawn to the arrangement direction of the workpiece by utilizing the drawing action of the second hydraulic cylinder, until a group of clamping plates 21 with arc-shaped structures can be attached to the two ends of the workpiece by virtue of the drawing action, the device can position the arrangement of the workpiece after feeding by virtue of the attachment state, and the whole device has an intelligent positioning structure, and meanwhile, through intelligent positioning, the whole processing equipment is more automatic, and meanwhile, the stability of the workpiece during later-stage surfacing operation is also ensured; the bottom of the sealing cylinder 14 is provided with an air outlet opening 15 with a hollow structure inside, the inner surface of the sealing cylinder 14 is attached to the outer surface of the drawing piston 18, the drawing piston 18 is connected with the first hydraulic cylinder 16 through a positioning disc 17, one end of the first hydraulic cylinder 16 is electrically connected with one end of the central controller 12, partial dust is adhered to the surface of a workpiece in the conveying process, the central controller 12 is electrically connected with the first hydraulic cylinder 16, when the whole positioning operation is completed for 10 seconds, the central controller 12 can control the starting of the first hydraulic cylinder 16, so that after the first hydraulic cylinder 16 is controlled to start, the first hydraulic cylinder 16 can carry out reciprocating motion by carrying the drawing piston 18 to cling to the inner wall of the sealing cylinder 14 under the connection and matching of the positioning disc 17, the setting of a vacuum environment inside the sealing cylinder 14 is carried out, the device is by means of the principle of vacuum compression and inflation, so that gas generated in the sealing cylinder 14 can be brought to a workpiece arranged under the sealing cylinder through the gas outlet opening 15, the device utilizes the quick ejection of the gas to remove dust containing the belt on the surface of the workpiece, and the structure can reduce the interference of dust factors on the whole surfacing operation by timely removing the dust on the surface of the workpiece in a blowing mode while ensuring that the whole device has an automatic gas ejection structure.
The model of the infrared sensor 11 is MH-Z16; the central controller 12 is S7-200PLC in model number; the first hydraulic cylinder 16 and the second hydraulic cylinder 19 are both SU40X100CA in type.
The working process is as follows: when the whole device is adjusted to a working state, the device is controlled to start through corresponding driving equipment, the driving main shaft 4 and the driving rollers 3 are carried to rotate by the matching of corresponding connecting components after the workpiece processed by the previous stage is pushed to a connecting gap of a group of partition plates 7 arranged at the top of the conveying belt 2, the synchronous motion of the driving rollers 3 is carried to the conveying belt 2 and the workpiece arranged at the top of the conveying belt 2 to rotate and convey under the transmission matching of the connecting belt 6, the workpiece falls to the top of the processing main board 9 through the material guide plate 8 by utilizing the deviation of the gravity center of the workpiece after being conveyed to a certain distance value, so as to realize the feeding operation of the whole workpiece, when the infrared sensor 11 utilizes the infrared rays emitted after being started by the infrared sensor to catch the sliding action of the workpiece, the information can be fed back to the central controller 12, the central controller 12 will control the start of the second hydraulic cylinder 19 after 10 seconds, so that the second hydraulic cylinder 19 can be close to the setting direction of the workpiece by utilizing the drawing action performed by itself after being controlled to start, until a group of clamping plates 21 with arc-shaped structures can be attached to the two ends of the workpiece by virtue of the drawing action, the device has the function of positioning the setting after the workpiece is loaded by virtue of the attaching state, after the whole positioning operation is completed for 10 seconds, the central controller 12 can control the start of the first hydraulic cylinder 16, so that after the first hydraulic cylinder 16 is controlled to start, the drawing action performed by itself is utilized under the connection and cooperation of the positioning plate 17, the drawing piston 18 can be closely attached to the inner wall of the sealing cylinder 14 to perform reciprocating motion, the setting of the vacuum environment is performed inside the sealing cylinder 14, and the device utilizes the principle of vacuum compression and inflation, so that the gas generated inside the sealed cylinder 14 can be brought to the workpiece disposed directly therebelow through the gas outlet opening 15, and the apparatus removes dust entrained on the surface of the workpiece by means of the rapid ejection of this gas.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides an automatic build-up welding is with location loading attachment, includes a supporting bench, connects belt and support frame, its characterized in that: a conveyor belt is arranged above one side of the supporting table, a transmission roller is arranged inside the conveyor belt, a driving main shaft is fixedly arranged inside the transmission roller through sleeving, a supporting frame is arranged at the bottom of the driving main shaft, a connecting belt is arranged at the outer end of the driving main shaft through sleeving, a partition plate is fixed at the top of the conveyor belt, a material guide plate is fixed below one side of the conveyor belt, a processing main board is arranged at the other side of the material guide plate, a perspective window is arranged at the top of the material guide plate, an infrared sensor is fixed below the perspective window, one end of the infrared sensor is connected with a central controller, the supporting frame is fixedly arranged right above the processing main board through bolts, a sealing cylinder is arranged at the middle end of the top of the supporting frame, an air outlet opening is formed in the bottom of the sealing cylinder through integral arrangement, and a first hydraulic cylinder is connected at the, the bottom of first hydraulic cylinder has the positioning disk through screw rod threaded connection, and the outer end of positioning disk has cup jointed the pull piston, the second hydraulic cylinder is installed in the front of processing mainboard, and the junction of second hydraulic cylinder and processing mainboard is fixed with the position sleeve ring, the one end of second hydraulic cylinder has the grip block through screw rod threaded connection.
2. The positioning and feeding device for automatic surfacing welding according to claim 1, characterized in that: the conveying belt is connected with the driving main shaft through the transmission roller, and the driving main shaft is connected with the connecting belt to form a transmission structure.
3. The positioning and feeding device for automatic surfacing welding according to claim 1, characterized in that: the side of the material guide plate is of an inclined structure and is arranged on one side of the conveying belt, and the bottom of the material guide plate and the top of the processing main board are located on the same horizontal line.
4. The positioning and feeding device for automatic surfacing welding according to claim 1, characterized in that: the perspective window sets up and stock guide fixed connection through the integral type, and coincides each other between the vertical axis of perspective window and infrared sensor's the vertical axis, infrared sensor's one end and central controller's one end electric connection, and central controller's the other end and the one end electric connection of second hydraulic cylinder, the bottom of second hydraulic cylinder is provided with the grip block that is arc column structure.
5. The positioning and feeding device for automatic surfacing welding according to claim 1, characterized in that: the bottom of a sealed section of thick bamboo is provided with the inside opening of giving vent to anger that is hollow column structure, and the internal surface of a sealed section of thick bamboo and the surface of pull piston laminate each other, the pull piston is connected through positioning disk and first hydraulic cylinder, and the one end of first hydraulic cylinder and the one end electric connection of central controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921329301.3U CN210498918U (en) | 2019-08-16 | 2019-08-16 | Automatic build-up welding is with location loading attachment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921329301.3U CN210498918U (en) | 2019-08-16 | 2019-08-16 | Automatic build-up welding is with location loading attachment |
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| Publication Number | Publication Date |
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| CN210498918U true CN210498918U (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921329301.3U Active CN210498918U (en) | 2019-08-16 | 2019-08-16 | Automatic build-up welding is with location loading attachment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113021910A (en) * | 2021-03-01 | 2021-06-25 | 嘉善乐枫生物科技有限公司 | Automatic spin-melting welding device for purification column and welding method thereof |
| CN114043118A (en) * | 2022-01-13 | 2022-02-15 | 广东捷威家居发展有限公司 | Cup handle welding device for producing cup blank |
-
2019
- 2019-08-16 CN CN201921329301.3U patent/CN210498918U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113021910A (en) * | 2021-03-01 | 2021-06-25 | 嘉善乐枫生物科技有限公司 | Automatic spin-melting welding device for purification column and welding method thereof |
| CN114043118A (en) * | 2022-01-13 | 2022-02-15 | 广东捷威家居发展有限公司 | Cup handle welding device for producing cup blank |
| CN114043118B (en) * | 2022-01-13 | 2022-03-18 | 广东捷威家居发展有限公司 | Cup handle welding device for producing cup blank |
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