CN210480848U - Two-station liquid filling machine - Google Patents
Two-station liquid filling machine Download PDFInfo
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- CN210480848U CN210480848U CN201921443309.2U CN201921443309U CN210480848U CN 210480848 U CN210480848 U CN 210480848U CN 201921443309 U CN201921443309 U CN 201921443309U CN 210480848 U CN210480848 U CN 210480848U
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Abstract
The utility model discloses a two-station liquid filling machine, which comprises a conveying device and a cover searching/opening station, the filling device comprises a filling station, a cover searching/uncovering station and a filling station are arranged on a conveying device in parallel, a cover searching device for searching the position of a barrel cover and a cover screwing device for screwing the barrel cover off are arranged above the cover searching/uncovering station, a rotary drum device capable of clamping and holding a piece to be filled and enabling the piece to be filled to rotate is arranged on the side surface of the cover searching/uncovering station, a cover searching/uncovering station jacking mechanism for enabling the piece to be filled to lift is arranged on the bottom surface of the cover searching/uncovering station, a lifting device for controlling the filling device to lift and a filling device for filling the piece to be filled are arranged above the filling station, and a platform scale and a filling station jacking mechanism for enabling the piece to be filled to lift are arranged below the filling station. Adopt the utility model discloses a device can make the filling bucket filling in-process seek the lid- -uncap- -a series of actions of filling are automatic to be accomplished, has greatly improved filling efficiency.
Description
Technical Field
The patent of the utility model mainly relates to liquid filling field relates to a liquid filling machine with two stations.
Background
For the filling of liquid materials, the traditional semi-automatic mode consumes a lot of human resources, an operator is close to the distance of the filling materials, the labor intensity is high, and the liquid materials are easily influenced in the aspect of health, so that the filling equipment is more and more developed towards the full-automatic direction, namely, full-automatic positioning, full-automatic uncovering and full-automatic filling.
However, in the existing filling machines, the cap screwing and the filling process are performed separately, and the filling device only comprises one filling station, that is, when the filling barrel is fed to the filling machine, the barrel cover of the filling barrel is unscrewed manually outside the device, which is not beneficial to the automation of a series of actions of cap searching, cap opening and filling, thereby resulting in low filling efficiency.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned problem that exists among the prior art, the utility model provides a liquid filling machine with two stations.
The utility model adopts the following technical scheme:
a two-station liquid filling machine comprises a conveying device, a cover searching/uncovering station and a filling station, the cover searching/opening station and the filling station are arranged on the conveying device in parallel, a cover searching device for searching the position of the barrel cover and a cover screwing device for screwing the barrel cover off are arranged above the cover searching/opening station, a rotary drum device which can clamp and hold the to-be-filled part and rotate the to-be-filled part is arranged on the side surface of the cover searching/opening station, the bottom surface of the cap searching/uncovering station is provided with a cap searching/uncovering station jacking mechanism used for lifting the to-be-filled piece, a lifting device for controlling the lifting of the filling device and a filling device for filling the filling into the to-be-filled part are arranged above the filling station, and a platform scale and a filling station jacking mechanism used for lifting the to-be-filled part are arranged below the filling station.
The automatic filling machine further comprises a rack, wherein the rack comprises an upper rack and a lower rack, an electric control cabinet is fixedly mounted on the side wall of the rack, a conveying device used for receiving filling barrels conveyed by a front-end conveyor is mounted on the lower rack, and a balancer hanging frame is mounted at the top of the upper rack for hanging material hoses.
Furthermore, the movable door with a viewing window is further included for isolating an operator from the filling material.
Further, the conveying device is a power flat chain conveyor with a stepping motor encoder.
Furthermore, the drum device comprises an active drum rotating device and a passive drum rotating device, the active drum rotating device comprises a roller assembly arranged on one side of the component to be filled in a V shape, and a roller arranged on the other side of the component to be filled, and the roller assembly and the roller clamp the component to be filled together.
Still further, the lid seeking device comprises a proximity switch.
Furthermore, the filling device comprises a filling spray gun and a waste gas collecting and residual liquid receiving device, and the waste gas collecting and residual liquid receiving device is arranged at the tail end of the filling spray gun.
Furthermore, a correlation photoelectric switch for detecting the in-place of the to-be-filled part is mounted on the conveying device.
The utility model has the advantages as follows:
adopt the utility model discloses a two station liquid filling machines can make seeking the lid in the 200L filling bucket filling process- -uncap- -a series of actions of filling accomplish automatically, have greatly improved filling efficiency. The device of the utility model has simple structure and low cost. The whole set of equipment contains location, spiral cover, filling, weighs, a plurality of links of distance transport simultaneously, and degree of automation is high, effectively reduces the required manpower resources of operation, effectively reduces the health harm that operative employee physical demands and toxic material caused simultaneously. The device of the utility model has stable and reliable operation and does not need manual intervention; compact structure and small occupied space.
Drawings
Fig. 1 is an isometric view of a two-station liquid filling machine of the present invention;
FIG. 2 is a front view of the two-station liquid filling machine of the present invention;
fig. 3 is a side view of the two-station liquid filling machine of the present invention;
fig. 4 is a top view of the two-position liquid filling machine of the present invention.
The labels in the figure are: 1-balancer hanging rack; 2-sliding door guide rail; 3-double opening maintenance sliding door; 4-lifting gear with rodless cylinder; 5, filling a spray gun; 6-a device for collecting waste gas and receiving residual liquid; 7, a chain conveyor with a stepping motor encoder; 8, a platform scale; 9-a driving barrel rotating device; 10-passive barrel rotating device; 11-a filling station jacking mechanism; 12-a cover searching device with a proximity switch; 13-a cap screwing device; 14-lid searching/opening station jacking mechanism; 15-lid seeking/uncovering switching displacement cylinder.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The utility model relates to a full-automatic liquid filling machine's of hole is sought to mechanical type structure is shown in fig. 1-4, including conveyor (this embodiment is preferably the chain conveyor 7 of taking the step motor encoder), seek lid/uncap station (contain and seek lid and uncap two actions, switch over through seeking lid/uncap switch shift cylinder 15), filling station. The cover searching/opening station and the filling station are arranged on the chain conveyor 7 with the stepping motor encoder in parallel, and a cover searching device (preferably a cover searching device 12 with a proximity switch in the embodiment) for searching the position of the barrel cover and a cover screwing device (preferably a cover screwing device 13 in the embodiment) for screwing down the barrel cover are arranged above the cover searching/opening station. The side of the lid seeking/uncovering station is provided with a rotating drum device (comprising an active rotating drum device 9 and a passive rotating drum device 10) which can clamp and rotate the to-be-filled part (the embodiment is only explained by taking a 200L filling drum as an example). The bottom surface of the cap searching/uncovering station is provided with a cap searching/uncovering station jacking mechanism 14 for lifting the 200L filling barrel. And a lifting device (preferably a lifting device 4 with a rodless cylinder in the embodiment) for controlling the lifting of the filling device and a filling device (comprising a filling spray gun 5 and a device for collecting waste gas and receiving residual liquid 6) for filling into the 200L filling barrel are arranged above the filling station. A platform scale 8 and a filling station jacking mechanism 11 for lifting the 200L filling barrel are arranged below the filling station. Because the barrel cover is not positioned at the center of the top of the filling barrel, if the opening action is accurate, the position of the barrel cover needs to be accurately found. Therefore, the utility model discloses still be provided with before the action of uncapping and seek the lid action.
The upper and lower frames (the side wall of the frame can be fixedly provided with an electric control cabinet), and the lower frame is provided with a power flat chain conveyor (with a stepping motor encoder) and is responsible for receiving 200L filling barrels conveyed by the front-end conveyor. An active rotary barrel device and a passive rotary barrel device are respectively arranged on two sides (facing to the direction of an operator) of the cap searching/opening station conveyor and are used for rotating the lifted empty barrel, a cap searching device and an automatic cap screwing device are arranged on the upper frame, the cap searching device searches the barrel cap and screws down the barrel cap when the barrel cap screwing device is in place, the chain conveyor conveys the empty barrel forward to a certain distance under the control of a stepping motor encoder, and the spray gun downwards completes the filling of materials.
Towards operator one side through moving a guide rail 2 and install two divisions of maintenance sliding door 3 of taking the observation window to isolated operator and filling material, thereby guarantee operator's safety, the upper bracket top is installed the balancer and is hung the stores pylon 1 in order to hang the material hose.
The principle of this liquid filling machine is: when the filling barrel is conveyed to a first station by a power chain conveyor, the filling barrel is stopped after being detected in place by a correlation photoelectric switch arranged on the chain conveyor, at the moment, a cover searching/uncovering station jacking mechanism lifts the empty barrel upwards to enable the empty barrel to be separated from a chain contact surface of the chain conveyor, then a cover searching device is lowered to a position 3-5 mm away from the upper barrel surface under the action of an air cylinder, a barrel rotating device drives the filling barrel to rotate, the barrel is stopped after the cover searching device searches for an accurate barrel cover position, a cover rotating device is pushed to the barrel cover position by a displacement air cylinder and is removed at the same time), the barrel cover is screwed down, the cover searching/uncovering station jacking mechanism lowers the empty barrel to be restored to the chain conveyor, the chain conveyor forwards conveys the empty barrel to a second station under the control of a stepping motor encoder, at the moment, the filling station jacking mechanism jacks the empty barrel (the weighing influence of an external force is counteracted), the platform scale gets rid of the tare weight, and the filling of accomplishing the material in the no pole cylinder drive filling spray gun downwards inserts the bung hole, and after the filling, the spray gun rises, and jacking device descends and falls the heavy bucket that will have filled the material again to the power chain conveyer roller on, and power chain conveyer starts and carries the heavy bucket to follow-up conveyer, then starts next same kind flow once more.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A two station liquid filling machine which characterized in that: the filling device comprises a conveying device, a cover searching/uncovering station and a filling station, wherein the cover searching/uncovering station and the filling station are arranged on the conveying device in parallel, a cover searching device for searching the position of a barrel cover and a cover screwing device for screwing the barrel cover off are arranged above the cover searching/uncovering station, a rotary drum device capable of clamping and holding a piece to be filled and rotating the piece to be filled is arranged on the side surface of the cover searching/uncovering station, a cover searching/uncovering station jacking mechanism for lifting the piece to be filled is arranged on the bottom surface of the cover searching/uncovering station, a lifting device for controlling the lifting of the filling device and a filling device for filling the piece to be filled are arranged above the filling station, and a platform scale and a filling station jacking mechanism for lifting the piece to be filled are arranged below the filling station.
2. A two-station liquid filling machine as defined in claim 1 wherein: the automatic filling machine further comprises a frame, the frame comprises an upper frame and a lower frame, an electric control cabinet is fixedly mounted on the side wall of the frame, a conveying device used for receiving filling barrels conveyed by a front-end conveyor is mounted on the lower frame, and a balancer hanging frame is mounted at the top of the upper frame to hang a material hose.
3. A two-station liquid filling machine as defined in claim 2 wherein: the movable door with the observation window is further included and used for isolating an operator and filling materials.
4. A two-station liquid filling machine as claimed in claim 2 or 3, wherein: the conveying device is a power flat chain conveyor with a stepping motor encoder.
5. A two-station liquid filling machine as defined in claim 1 wherein: the rotary drum device comprises an active rotary drum device and a passive rotary drum device, the active rotary drum device comprises a roller assembly arranged on one side of the to-be-filled part in a V shape and a roller arranged on the other side of the to-be-filled part, and the roller assembly and the roller jointly clamp the to-be-filled part.
6. A two-station liquid filling machine as defined in claim 1 wherein: the cover searching device comprises a proximity switch.
7. A two-station liquid filling machine as defined in claim 1 wherein: the filling device comprises a filling spray gun and a waste gas collecting and residual liquid receiving device, and the waste gas collecting and residual liquid receiving device is arranged at the tail end of the filling spray gun.
8. A two-station liquid filling machine as defined in claim 1 wherein: and the conveying device is provided with a correlation photoelectric switch for detecting the in-place of the piece to be filled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921443309.2U CN210480848U (en) | 2019-09-02 | 2019-09-02 | Two-station liquid filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921443309.2U CN210480848U (en) | 2019-09-02 | 2019-09-02 | Two-station liquid filling machine |
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| Publication Number | Publication Date |
|---|---|
| CN210480848U true CN210480848U (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921443309.2U Active CN210480848U (en) | 2019-09-02 | 2019-09-02 | Two-station liquid filling machine |
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| CN (1) | CN210480848U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112707358A (en) * | 2020-12-16 | 2021-04-27 | 烟台星座工贸有限公司 | Automatic device for filling liquid raw materials |
| CN113086927A (en) * | 2021-06-07 | 2021-07-09 | 江苏尚纯自动化技术有限公司 | Single-filling multi-barrel weighing device |
-
2019
- 2019-09-02 CN CN201921443309.2U patent/CN210480848U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112707358A (en) * | 2020-12-16 | 2021-04-27 | 烟台星座工贸有限公司 | Automatic device for filling liquid raw materials |
| CN113086927A (en) * | 2021-06-07 | 2021-07-09 | 江苏尚纯自动化技术有限公司 | Single-filling multi-barrel weighing device |
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