CN210418760U - Glass fiber broken yarn automatic control device - Google Patents
Glass fiber broken yarn automatic control device Download PDFInfo
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- CN210418760U CN210418760U CN201921000988.6U CN201921000988U CN210418760U CN 210418760 U CN210418760 U CN 210418760U CN 201921000988 U CN201921000988 U CN 201921000988U CN 210418760 U CN210418760 U CN 210418760U
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Abstract
The utility model provides a glass fiber broken yarn automatic control device relates to automatic control technical field. The device includes: the buncher is arranged below the wire drawing disc and is used for gathering single yarns from the wire drawing disc into a yarn bundle according to a preset number; the photoelectric sensor is arranged on the buncher and used for sensing the luminous flux passing through the yarn bundle and generating a corresponding electric signal; the programmable logic controller is used for receiving the electric signals from the photoelectric sensor, determining whether the yarn bundle on the buncher is broken according to the received electric signals, and generating control signals to be transmitted to the yarn winding machine controller; and the wire winding machine controller controls the wire winding machine according to the received control signal. The photoelectric sensor senses the luminous flux passing through the yarn bundle and generates an electric signal, and the yarn winding machine is controlled by the yarn winding machine controller according to the electric signal, so that the automatic control of the yarn winding machine is realized.
Description
Technical Field
The utility model relates to an automatic control technical field, concretely relates to glass fiber broken yarn automatic control device.
Background
In the production of glass fiber, single yarns are gathered into a bundle of yarns according to a certain amount by a buncher below a drawing plate, and then the bundle of yarns is wound on a yarn winding machine. In actual production, the yarn breakage condition can occur when the yarn bundle is reeled by the yarn reeling machine, if the yarn reeling machine is not exchanged in time, yarn cakes can be caused, and the waste can not be caused by timely treatment. Therefore, it is necessary to provide a device capable of automatically controlling the yarn winding machine according to the state of whether the yarn bundle is broken.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to the not enough among the above-mentioned prior art, provide a glass fiber broken yarn automatic control device to solve the problem to the automatic control of silk machine.
In order to achieve the above object, the utility model adopts the following technical scheme:
in a first aspect, the utility model provides a glass fiber broken yarn automatic control device, include: a buncher, a photoelectric sensor, a programmable logic controller, a wire winding machine controller and a wire winding machine,
the buncher is arranged below the wire drawing disc and is used for gathering the single yarns from the wire drawing disc into yarn bundles according to a preset number;
the photoelectric sensor is arranged on the buncher and used for sensing the luminous flux passing through the yarn bundle and generating a corresponding electric signal;
the programmable logic controller is used for receiving the electric signals from the photoelectric sensor, determining whether the yarn bundle on the buncher is broken according to the received electric signals, and generating control signals to be transmitted to the yarn winding machine controller;
and the wire winding machine controller controls the wire winding machine according to the received control signal.
Optionally, the device further comprises an acousto-optic alarm, the acousto-optic alarm is connected with the programmable logic controller, and the acousto-optic alarm generates a corresponding acousto-optic alarm signal according to a control signal from the programmable logic controller.
Optionally, when the programmable logic controller determines that the yarn bundle on the buncher is broken, the control signal generated by the programmable logic controller causes the yarn winding machine controller to control the yarn winding machine to perform automatic exchange.
Optionally, the programmable logic controller determines whether the yarn bundle on the buncher is broken according to the electric signal from the photoelectric sensor within a predetermined time period.
Optionally, the model of the photosensor is a Pongsheng DS-10-N photosensor.
Alternatively, the model of the programmable logic controller is ohm dragon CJ1G CPU43H controller.
Optionally, the type of the winder controller is an ohron OD211 controller.
Optionally, the model of the acousto-optic alarm is a south state technology LTE-24J alarm.
In a second aspect, the present invention further provides a method for automatically controlling broken glass fiber, which is used for the device according to the first aspect, the method comprises:
acquiring an electric signal representing the state of a yarn bundle on the buncher through a photoelectric sensor, wherein the state of the yarn bundle is the state of whether the yarn bundle is broken or not;
receiving the electrical signals and generating corresponding control signals by a programmable logic controller;
receiving the control signal through the acousto-optic alarm and generating a corresponding acousto-optic alarm signal;
and receiving a control signal and controlling the wire winding machine through the wire winding machine controller.
Optionally, the receiving, by the programmable logic controller, the electrical signal and generating a corresponding control signal includes:
receiving, by a programmable logic controller, an electrical signal over a predetermined period of time;
the programmable logic controller generates a corresponding control signal according to the electric signal in a preset time period.
The beneficial effects of the utility model include:
the utility model provides a glass fiber broken yarn automatic control device includes: the buncher is arranged below the wire drawing disc and is used for gathering single yarns from the wire drawing disc into a yarn bundle according to a preset number; the photoelectric sensor is arranged on the buncher and used for sensing the luminous flux passing through the yarn bundle and generating a corresponding electric signal; the programmable logic controller is used for receiving the electric signals from the photoelectric sensor, determining whether the yarn bundle on the buncher is broken according to the received electric signals, and generating control signals to be transmitted to the yarn winding machine controller; and the wire winding machine controller controls the wire winding machine according to the received control signal. The photoelectric sensor senses the luminous flux passing through the yarn bundle and generates an electric signal, and the yarn winding machine is controlled by the yarn winding machine controller according to the electric signal, so that the automatic control of the yarn winding machine is realized.
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In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 shows a schematic structural diagram of an automatic control device for broken glass fiber provided by an embodiment of the present invention.
Reference numerals: 101-a buncher; 102-a photosensor; 103-a programmable logic controller; 104-a winder controller; 105-a silk winder; 106-a wire drawing disc; 107-acousto-optic alarm.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the production of glass fiber, single yarns are gathered into a bundle of yarns according to a certain amount by a buncher below a drawing plate, and then the bundle of yarns is wound on a yarn winding machine. In actual production, the yarn breakage condition can occur when the yarn bundle is reeled by the yarn reeling machine, if the yarn reeling machine is not exchanged in time, yarn cakes can be caused, and the waste can not be caused by timely treatment. Therefore, a device for timely and automatically exchanging the yarn winding machine after yarn breakage needs to be provided.
Fig. 1 shows the utility model provides a glass fiber broken yarn automatic control device's schematic structure diagram, as shown in fig. 1, the utility model provides a glass fiber broken yarn automatic control device includes: a buncher 101, a photoelectric sensor 102, a Programmable Logic Controller (PLC)103, a wire winder controller 104 and a wire winder 105.
The buncher 101 is installed below the drawing plate 106 for collecting the single yarns from the drawing plate 106 into a yarn bundle by a predetermined number.
A photosensor 102 is mounted on the buncher 101 for sensing the light flux through the yarn bundle and generating a corresponding electrical signal. Specifically, in two states, i.e., the state where the yarn bundle is not broken and the state where the yarn bundle is broken, the photoelectric sensor 102 senses that the luminous flux passing through the yarn bundle is different and the generated electric signals are different, so that whether the yarn bundle is broken or not can be judged according to the generated electric signals.
The programmable logic controller 103 is used for receiving the electric signal from the photoelectric sensor 102, determining whether the yarn bundle on the buncher 101 is broken according to the received electric signal and generating a control signal to be transmitted to the yarn winding machine controller 104.
The yarn winder controller 104 controls the yarn winder 105 in accordance with the received control signal.
The utility model provides a glass fiber broken yarn automatic control device includes: the buncher is arranged below the wire drawing disc and is used for gathering single yarns from the wire drawing disc into a yarn bundle according to a preset number; the photoelectric sensor is arranged on the buncher and used for sensing the luminous flux passing through the yarn bundle and generating a corresponding electric signal; the programmable logic controller is used for receiving the electric signals from the photoelectric sensor, determining whether the yarn bundle on the buncher is broken according to the received electric signals, and generating control signals to be transmitted to the yarn winding machine controller; and the wire winding machine controller controls the wire winding machine according to the received control signal. The embodiment of the utility model provides a luminous flux through the yarn bundle of photoelectric sensor response generates the signal of telecommunication, controls the silk machine of rolling up through rolling up the silk machine controller according to the signal of telecommunication to the automatic control of silk machine of rolling up has been realized.
Optionally, the device further comprises an acousto-optic alarm 107, the acousto-optic alarm 107 is connected with the programmable logic controller 103, and the acousto-optic alarm 107 generates a corresponding acousto-optic alarm signal according to the control signal from the programmable logic controller 103. Specifically, the programmable logic controller 103 determines whether the yarn bundle is broken according to the electrical signal generated by the photoelectric sensor 102, so as to generate a corresponding control signal, and the audible and visual alarm 107 can generate a corresponding audible and visual alarm signal.
For example, when the programmable logic controller 103 determines that the yarn bundle is not broken according to the electric signal generated by the photoelectric sensor 102, the acousto-optic alarm 107 can be controlled to present green light and no sound; when the programmable logic controller 103 determines that the yarn bundle is broken according to the electric signal generated by the photoelectric sensor 102, the acousto-optic alarm 107 can be controlled to present red light and emit alarm sound, and an operator can be reminded in time.
Alternatively, when the programmable logic controller 103 determines that the yarn bundle on the buncher 101 is broken, the programmable logic controller 103 generates a control signal to cause the yarn winder controller 104 to control the yarn winder 105 to perform automatic exchange. Specifically, as described above, in the two states of the unbroken yarn and the broken yarn of the yarn bundle, the photoelectric sensor 102 senses that the luminous flux passing through the yarn bundle is different and the generated electric signals are different, so the programmable logic controller 103 can determine whether the yarn bundle is broken according to the electric signals generated by the photoelectric sensor 102. Under the condition that the programmable logic controller 103 determines that the yarn bundle is broken, the programmable logic controller 103 can generate a control signal to enable the yarn winding machine controller 104 to control the yarn winding machine 105 to automatically exchange in time, so that yarn cakes are avoided, and waste is avoided.
Alternatively, the programmable logic controller 103 determines whether the yarn bundle on the buncher 101 is broken according to the electric signal from the photoelectric sensor 102 within a predetermined time period. That is, the programmable logic controller 103 may set the delay execution to eliminate the unstable state of the initial signal of the filament winding, so as to avoid the fault.
Optionally, the photosensor 102 is a Pongsheng DS-10-N photosensor.
Optionally, the programmable logic controller 103 is an ohm dragon (OMRON) CJ1GCPU43H controller.
Optionally, the spooler controller 104 is an ohm dragon (OMRON) OD211 controller.
Optionally, the model of the acousto-optic alarm 107 is a south state technology LTE-24J alarm.
To sum up, the embodiment of the utility model provides a through the luminous flux difference that photoelectric sensor response yarn restraints when just reaching when broken yarn and generate corresponding signal of telecommunication, control the silk machine of rolling up through the silk machine controller according to the signal of telecommunication, realized the automatic exchange of the silk machine of rolling up after the broken yarn to can in time remind operating personnel through the siren, and can utilize programmable logic controller to set up the time delay execution, in order to reject the unstable state of silk initial stage signal, avoid the error, realize accurate control.
Additionally, the embodiment of the utility model provides a glass fiber broken yarn automatic control method is still provided, be used for the utility model discloses the glass fiber broken yarn automatic control device that the above-mentioned embodiment provided, the method includes:
acquiring an electric signal representing the state of a yarn bundle on the buncher through a photoelectric sensor, wherein the state of the yarn bundle is the state of whether the yarn bundle is broken or not;
receiving the electrical signals and generating corresponding control signals by a programmable logic controller;
receiving the control signal through the acousto-optic alarm and generating a corresponding acousto-optic alarm signal;
and receiving a control signal and controlling the wire winding machine through the wire winding machine controller.
Optionally, the receiving, by the programmable logic controller, the electrical signal and generating a corresponding control signal includes:
receiving, by a programmable logic controller, an electrical signal over a predetermined period of time;
the programmable logic controller generates a corresponding control signal according to the electric signal in a preset time period.
The above embodiments are only for illustrating the technical conception and the features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and the protection scope of the present invention can not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (8)
1. An automatic control device for broken glass fiber yarns is characterized by comprising: a buncher, a photoelectric sensor, a programmable logic controller, a wire winding machine controller and a wire winding machine,
the buncher is arranged below the wire drawing disc and is used for gathering single yarns from the wire drawing disc into yarn bundles according to a preset number;
the photoelectric sensor is mounted on the buncher and used for sensing the luminous flux passing through the yarn bundle and generating a corresponding electric signal;
the programmable logic controller is used for receiving the electric signals from the photoelectric sensor, determining whether the yarn bundle on the buncher is broken according to the received electric signals, and generating control signals to be transmitted to the yarn winding machine controller;
and the wire winding machine controller controls the wire winding machine according to the received control signal.
2. The automatic control device for glass fiber broken yarn according to claim 1, further comprising an acousto-optic alarm connected with the programmable logic controller, wherein the acousto-optic alarm generates a corresponding acousto-optic alarm signal according to a control signal from the programmable logic controller.
3. The automatic control device for glass fiber broken yarn according to claim 1, characterized in that when the programmable logic controller determines that the yarn bundle on the buncher is broken, the control signal generated by the programmable logic controller causes the yarn winder controller to control the yarn winder to perform automatic exchange.
4. The automatic control device for glass fiber broken yarn according to claim 1, wherein the programmable logic controller determines whether the yarn bundle on the buncher is broken according to the electric signal from the photoelectric sensor within a predetermined time period.
5. The automatic control device for glass fiber yarn breakage according to claim 1, wherein the type of the photoelectric sensor is a Pongsheng DS-10-N photoelectric sensor.
6. The automatic control device for glass fiber broken yarn of claim 1, wherein the model of the programmable logic controller is ohm dragon CJ1G CPU43H controller.
7. The automatic control device for glass fiber broken yarn according to claim 1, wherein the type of the yarn winding machine controller is ohm dragon OD211 controller.
8. The automatic control device for glass fiber yarn breakage according to claim 2, wherein the type of the sound and light alarm is a southern state technology LTE-24J alarm.
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| CN201921000988.6U CN210418760U (en) | 2019-06-28 | 2019-06-28 | Glass fiber broken yarn automatic control device |
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| CN201921000988.6U CN210418760U (en) | 2019-06-28 | 2019-06-28 | Glass fiber broken yarn automatic control device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110271913A (en) * | 2019-06-28 | 2019-09-24 | 台嘉玻璃纤维有限公司 | A kind of glass fibre broken yarn automatic control device and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110271913A (en) * | 2019-06-28 | 2019-09-24 | 台嘉玻璃纤维有限公司 | A kind of glass fibre broken yarn automatic control device and method |
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