CN212542044U

CN212542044U - Cable manufacture is with binding silk machine that has broken string and reminds

Info

Publication number: CN212542044U
Application number: CN202021178099.1U
Authority: CN
Inventors: 沈学瑞; 沈帅; 吕晨凯; 袁艳东
Original assignee: Queshan Yuqiang Cable Co ltd
Current assignee: Queshan Yuqiang Cable Co ltd
Priority date: 2020-06-23
Filing date: 2020-06-23
Publication date: 2021-02-12
Anticipated expiration: 2030-06-23

Abstract

The utility model discloses a cable manufacture is with binding machine that has broken string and reminds relates to binding machine technical field. The utility model discloses a paying out machine constructs and broken string response mechanism, and paying out machine constructs is installed to the upper end of bottom plate, and first buttress is installed to one side of paying out machine structure, and broken string response mechanism is installed to the upper end of first buttress. The utility model discloses a set up broken string response mechanism, be provided with the wire casing that equals with the monofilament line quantity among the broken string response mechanism, just install photoelectric sensing ware to the upper end of wire casing, when the monofilament line passes through, photoelectric sensing ware can sense the existence of monofilament line in real time, in case the monofilament line splits, correspond the existence that the photoelectric sensing ware in the wire casing just can't sense the monofilament line, just can feed back to the controller this moment, report to the police through controller control audible-visual annunciator, reach the effect that the broken string was reported to the police, the unable timely warning of reporting to the police when the broken string of current technique has been solved and has been reminded operating personnel, the product that leads to producing easily is the problem that the defective rate is high.

Description

Cable manufacture is with binding silk machine that has broken string and reminds

Technical Field

The utility model belongs to the technical field of the binding machine, especially, relate to a cable manufacture is with having binding machine that the broken string was reminded.

Background

The wire bundling machine is characterized in that a plurality of single wire cores are twisted together according to a specified model, the twisting speed is high, the wire bundling machine is regularly twisted into a whole according to a certain length (namely a pitch), the plastic or rubber is conveniently coated when the electric wire is produced, the wire bundling machine is mainly used for plastic, rubber electric wires, cables, twisted bare copper wires and aluminum wire cores, an automatic wire winding mechanism is arranged, the operation is simple, convenient, safe and reliable, the wire bundling machine usually comprises a paying-off mechanism, a pressing mechanism and a wire winding mechanism, but during the wire bundling process of the existing wire bundling machine, single wires are easy to break, field operators are difficult to find, the thickness of cable wires processed in a later period is uneven, the cable wires cannot reach the standard, the defective rate is high, the existing wire bundling machine is qualified, and the existing technology needs to be improved to solve the existing problems.

Disclosure of Invention

An object of the utility model is to provide a cable manufacture is with restrainting silk machine that has broken string and remind, through setting up broken string response mechanism, be provided with the wire casing that equals with the monofilament quantity among the broken string response mechanism, just install photoelectric sensing ware to the upper end of wire casing, when the monofilament passes through, photoelectric sensing ware can sense the existence of monofilament line in real time, in case the monofilament line splits, the existence that the monofilament line just can't be sensed to the photoelectric sensing ware in corresponding the wire casing, just can feed back to the controller this moment, report to the police through controller control audible-visual annunciator, reach the effect that the broken string was reported to the police, the unable timely warning of reporting to the police when the broken string of current technique has been solved, lead to the high problem of the product defective rate of producing easily.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme:

the utility model relates to a cable manufacture is with bundling machine that has warning of broken string, including bottom plate, paying out machine structure and broken string response mechanism, paying out machine structure is installed to the upper end of bottom plate, first buttress is installed to one side of paying out machine structure, broken string response mechanism is installed to the upper end of first buttress, install the second buttress on the opposite side bottom plate of broken string response mechanism, install hold-down mechanism on the second buttress, install the third buttress on the opposite side bottom plate of hold-down mechanism, take-up mechanism is installed to the upper end of third buttress, broken string response mechanism includes the line board, the interior has been seted up a plurality of wire casings of crossing, the both ends of wire casing run through the both ends of line board, the upper end of line board is installed a plurality of photoelectric sensing wares, photoelectric sensing ware and wire casing one-to-one correspondence set up, and photoelectric sensing ware's bottom is pegged graft in the wire casing, the upper end of bottom plate is installed the controller between second buttress and third buttress, audible and visual annunciator is installed to the upper end of controller, photoelectric sensing ware and controller electric connection, controller and audible and visual annunciator electric connection.

Further, paying out machine constructs including the pay off rack, the winding roller, first wire wheel and second wire wheel, the winding roller is installed to one side of pay off rack, first wire wheel is installed to the upper end of winding roller, the upper portion of first wire wheel is provided with the second wire wheel, paying out machine constructs can be under take-up mechanism's drive continuous single silk thread emit, can make simultaneously through the guide of first wire wheel and second wire wheel can not intertwine between each single silk thread, influence bundle silk processing.

Furthermore, the single silk thread is installed on the winding roller, the other end of the single silk thread sequentially passes through the first wire guide wheel, the second wire guide wheel, the wire groove and the pressing mechanism and is wound in the winding mechanism, so that the single silk thread can be pressed and combined through the pressing mechanism under the guidance of the first wire guide wheel and the second wire guide wheel, and finally, the single silk thread is processed under the winding and twisting of the winding mechanism.

Further, a fourth support pier is installed on the bottom plate on the other side of the wire winding mechanism, a motor is installed at the upper end of the fourth support pier and connected with the wire winding mechanism, and the motor can drive a wire winding frame of the wire winding mechanism to wind, so that normal operation of a wire bundling process is guaranteed.

Further, the winding rollers are arranged on the pay-off rack at equal intervals from bottom to top, the winding rollers are arranged between the winding rollers adjacent to each other vertically in a staggered mode, the transverse intervals between every two adjacent winding rollers are equal, the winding rollers arranged in the staggered mode can enable the monofilament lines to be staggered mutually and arranged side by side, and the monofilament lines on the winding rollers can be prevented from being wound.

Furthermore, an electric box is arranged inside the fourth buttress, the electric box is electrically connected with the controller, the electric box can provide electric energy for the operation of the controller, other electric equipment electrically connected with the controller is provided with electric energy through the controller, and the normal operation of each equipment is ensured.

The utility model discloses following beneficial effect has:

the utility model discloses a set up broken string response mechanism, be provided with the wire casing that equals with the monofilament line quantity among the broken string response mechanism, just install photoelectric sensing ware to the upper end of wire casing, when the monofilament line passes through, photoelectric sensing ware can sense the existence of monofilament line in real time, in case the monofilament line splits, correspond the photoelectric sensing ware in the wire casing just can't sense the existence of monofilament line, just can feed back to the controller this moment, report to the police through controller control audible-visual annunciator, reach the effect that the broken string was reported to the police, and then can remind operating personnel in the very first time closing device, avoid producing too many unqualified products, cause the waste, it does not possess the broken string and reminds the function or the effect is poor to break to have solved current technique, thickness is even in the pencil in-process easily appears, the unqualified problem of product quality.

Of course, it is not necessary for any product to achieve all of the above advantages simultaneously in practicing the invention.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a top view of the present invention;

fig. 2 is a side view of the present invention;

fig. 3 is a sectional view of the structure of the break line sensing mechanism shown in fig. 1 according to the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a base plate; 2. a pay-off mechanism; 3. a first buttress; 4. a wire breakage sensing mechanism; 5. a second buttress; 6. a hold-down mechanism; 7. a third buttress; 8. a take-up mechanism; 9. a fourth buttress; 10. a motor; 11. a wire passing plate; 12. a wire slot; 13. a photoelectric sensor; 14. an audible and visual alarm; 15. a pay-off rack; 16. a winding roll; 17. a first wire guide wheel; 18. a second wire guide wheel; 19. an electric box; 20. a controller; 21. a monofilament thread.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1 and 3, the present invention is a wire binding machine with wire breakage reminding for cable production, including a bottom plate 1, a wire releasing mechanism 2 and a wire breakage sensing mechanism 4, wherein the upper end of the bottom plate 1 is provided with the wire releasing mechanism 2, one side of the wire releasing mechanism 2 is provided with a first buttress 3, the upper end of the first buttress 3 is provided with the wire breakage sensing mechanism 4, the other side bottom plate 1 of the wire breakage sensing mechanism 4 is provided with a second buttress 5, the second buttress 5 is provided with a pressing mechanism 6, the other side bottom plate 1 of the pressing mechanism 6 is provided with a third buttress 7, the upper end of the third buttress 7 is provided with a wire receiving mechanism 8, the wire breakage sensing mechanism 4 includes a wire passing plate 11, a plurality of wire slots 12 are arranged in the wire passing plate 11, two ends of the wire slots 12 penetrate through two ends of the wire passing plate 11, the upper end of the wire passing plate 11 is provided with a plurality of photoelectric sensors 13, the photoelectric sensors 13 are arranged corresponding to, the bottom end of a photoelectric sensor 13 is inserted in a wire slot 12, the upper end of a bottom plate 1 is provided with a controller 20 between a second buttress 5 and a third buttress 7, the model of the controller 20 is S7-200, the controller is the prior art, the upper end of the controller 20 is provided with an audible and visual alarm 14, the model of the audible and visual alarm 14 is TGSG-01, the photoelectric sensor 13 is electrically connected with the controller 20, the model of the photoelectric sensor 13 is PLM18-D500AA-N6L2/C70, the controller 20 is electrically connected with the audible and visual alarm 14, a single wire 21 is arranged on a winding roll 16, the other end of the single wire 21 passes through a first wire guide wheel 17, a second wire guide wheel 18, the wire slot 12 and a pressing mechanism 6 in sequence and is wound in a wire winding mechanism 8, when the device is used, the wire slot 12 with the same number as the single wires 21 is arranged in the broken wire sensing mechanism 4, the photoelectric sensor 13 is arranged at the upper end of the, when the monofilament thread 21 passes through, the photoelectric sensor 13 can sense the existence of the monofilament thread 21 in real time, once the monofilament thread 21 is broken, the photoelectric sensor 13 in the corresponding thread groove 12 cannot sense the existence of the monofilament thread 21, at the moment, the feedback can be carried out to the controller 20, the controller 20 immediately controls the audible and visual alarm 14 to give an alarm after receiving a feedback signal, a worker in normal operation is reminded, the machine can be closed by the worker in the first time when the worker hears the audible and visual alarm 14 to give an alarm, further, the waste caused by the production of unqualified cable cores can be avoided, after the broken monofilament thread 21 is connected, the equipment is started to process, the defective rate of products can be greatly reduced, and the quality of the products is improved.

Referring to fig. 1-2, the unwinding mechanism 2 includes an unwinding frame 15, a winding roller 16, a first guide wheel 17 and a second guide wheel 18, the winding roller 16 is installed at one side of the unwinding frame 15, the first guide wheel 17 is installed at the upper end of the winding roller 16, the second guide wheel 18 is installed at the upper portion of the first guide wheel 17, when in use, the monofilament thread 21 is wound on the winding roller 16, and the monofilament thread 21 is separated from the winding roller 16 and then sequentially received by the first guide wheel 17 and the second guide wheel 18, so that the monofilament thread 21 is in a tight state and is not easy to loosen.

Please refer to fig. 2, a fourth buttress 9 is installed on the bottom plate 1 on the other side of the take-up mechanism 8, a motor 10 is installed at the upper end of the fourth buttress 9, the motor 10 is connected with the take-up mechanism 8, the winding rollers 16 are arranged on the pay-off rack 15 at equal intervals from bottom to top, and the winding rollers 16 adjacent up and down are arranged in a staggered manner, the horizontal intervals between the two adjacent winding rollers 16 are equal, an electric box 19 is installed inside the fourth buttress 9, the electric box 19 is electrically connected with the controller 20, the winding rollers 16 adopting the layout can enable the monofilament wires 21 of the winding rollers 16 at different heights to be pulled out in parallel when paying off, the tangling is not easy, and the mutual winding of the monofilament wires 21 is not easy to cause.

In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The above is only the preferred embodiment of the present invention, and the present invention is not limited thereto, any technical solution recorded in the foregoing embodiments is modified, and some technical features are replaced by equivalent, all belonging to the protection scope of the present invention.

Claims

1. The utility model provides a cable manufacture is with bunching silk machine that has broken string and reminds, includes bottom plate (1), paying out machine structure (2) and broken string response mechanism (4), its characterized in that: the paying-off mechanism (2) is installed at the upper end of the bottom plate (1), a first buttress (3) is installed at one side of the paying-off mechanism (2), a disconnection induction mechanism (4) is installed at the upper end of the first buttress (3), a second buttress (5) is installed on the bottom plate (1) at the other side of the disconnection induction mechanism (4), a pressing mechanism (6) is installed on the second buttress (5), a third buttress (7) is installed on the bottom plate (1) at the other side of the pressing mechanism (6), a wire take-up mechanism (8) is installed at the upper end of the third buttress (7), the disconnection induction mechanism (4) comprises a wire passing plate (11), a plurality of wire slots (12) are formed in the wire passing plate (11), two ends of each wire slot (12) penetrate through two ends of the wire passing plate (11), a plurality of photoelectric inductors (13) are installed at the upper end of the wire passing plate (11), and the photoelectric inductors (13) are arranged in one-to-, and the bottom of photoelectric sensing ware (13) is pegged graft in wire casing (12), and controller (20) are installed between second buttress (5) and third buttress (7) in the upper end of bottom plate (1), and audible-visual annunciator (14) are installed to the upper end of controller (20), and photoelectric sensing ware (13) and controller (20) electric connection, controller (20) and audible-visual annunciator (14) electric connection.

2. The wire bundling machine with the wire breakage reminding function for cable production according to claim 1, wherein the paying-off mechanism (2) comprises a paying-off rack (15), a wire winding roller (16), a first wire guide wheel (17) and a second wire guide wheel (18), the wire winding roller (16) is installed on one side of the paying-off rack (15), the first wire guide wheel (17) is installed at the upper end of the wire winding roller (16), and the second wire guide wheel (18) is arranged on the upper portion of the first wire guide wheel (17).

3. The bunching machine with the broken line reminding function for the cable production according to claim 2, characterized in that the monofilament line (21) is installed on the winding roller (16), and the other end of the monofilament line (21) passes through the first wire guide wheel (17), the second wire guide wheel (18), the wire slot (12) and the pressing mechanism (6) in sequence and is wound in the take-up mechanism (8).

4. The wire bundling machine with the wire breakage reminding function for the cable production according to claim 1, wherein a fourth buttress (9) is mounted on the bottom plate (1) on the other side of the wire rewinding mechanism (8), a motor (10) is mounted at the upper end of the fourth buttress (9), and the motor (10) is connected with the wire rewinding mechanism (8).

5. The bunching machine with broken string warning for cable production according to claim 2, characterized in that the winding rollers (16) are arranged on the pay-off rack (15) at equal intervals from bottom to top, and the winding rollers (16) adjacent to each other are arranged in a vertically staggered manner, and the transverse intervals between two adjacent winding rollers (16) are equal.

6. The cable production harness wire machine with disconnection reminding function according to claim 4, wherein an electric box (19) is installed inside the fourth buttress (9), and the electric box (19) is electrically connected with the controller (20).