CN219950037U - Intelligent automatic multi-axis combined pay-off device of enamelling wire strander - Google Patents
Intelligent automatic multi-axis combined pay-off device of enamelling wire strander Download PDFInfo
- Publication number
- CN219950037U CN219950037U CN202321346493.5U CN202321346493U CN219950037U CN 219950037 U CN219950037 U CN 219950037U CN 202321346493 U CN202321346493 U CN 202321346493U CN 219950037 U CN219950037 U CN 219950037U
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- pay
- wheel
- wire
- placing plate
- sensing
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 31
- 230000006698 induction Effects 0.000 claims abstract description 24
- 229910052802 copper Inorganic materials 0.000 claims abstract description 6
- 239000010949 copper Substances 0.000 claims abstract description 6
- 230000007704 transition Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000005728 strengthening Methods 0.000 abstract description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
Abstract
The utility model discloses an intelligent automatic multi-shaft combined pay-off device of an enamelling wire twisting machine, which comprises a frame and a pay-off reel, wherein a first placing plate and a second placing plate which are horizontally and parallelly arranged are arranged in the frame, the second placing plate is positioned above the first placing plate and provided with a plurality of guide holes, a plurality of cross beams which are horizontally and at intervals are arranged at the top of the frame, a plurality of wire breakage induction devices which are axially and at intervals arranged along the cross beams are arranged at the top of the cross beams, the wire breakage induction devices comprise a fixing seat which is arranged on the cross beams, and an induction wheel is rotatably arranged at one side of the fixing seat. The double-deck structure of putting of board is placed to first board and second can hold more pay off reels, and then carries out the unwrapping wire to more copper lines simultaneously and handles, the unwrapping wire volume of pay off rack of strengthening greatly. In the paying-off process of the copper wire, the paying-off disc is vertically arranged, so that the copper wire can be freely paying-off due to the tension of the stranding machine, the paying-off disc is not required to be driven to rotate, and the possibility of copper wire stretch-off is reduced.
Description
Technical Field
The utility model relates to the technical field of paying-off equipment, in particular to an intelligent automatic multi-axis combined paying-off device of an enamelling wire twisting machine.
Background
At present, in order to improve the strength and wear resistance of a product, a plurality of strands of monofilaments are required to be twisted to form the copper wire, and a stranding machine is generally used in production and processing, and is a stranding mechanical device capable of being widely applied to various conductor wires, so that a plurality of single conductors are twisted into one strand, and the technical requirements of the wires are met.
In the prior art, a vertical pay-off rack is mostly adopted, for example: the publication number is: the pay-off rack of CN206798845U and the copper wire pay-off rack of publication No. CN206798845U are vertical pay-off racks, and the axial of pay-off reel is the horizontal installation, and copper wire pulling pay-off reel rotates just can carry out the unwrapping wire in the unwrapping wire process. When the quantity of the wires on the pay-off reel is large and the weight is large, the copper wires are easy to bear no tension and are then stretched out. And the number of the pay-off reels which can be fixed by a single vertical pay-off rack is limited. Furthermore, the tension broken wire induction structure on the vertical pay-off rack is complex and large in volume, and if the number of pay-off reels needs to be increased, the tension broken wire induction structure is increased, and the occupied space is large.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model aims to provide the intelligent automatic multi-axis combined paying-off device of the enamelled wire stranding machine, which has the advantages of large paying-off quantity, simple structure, small occupied space and reduced copper wire stretch-breaking rate.
In order to solve the problems, the utility model adopts the following technical scheme. The intelligent automatic multi-shaft combined pay-off device comprises a frame and a pay-off reel, wherein a first placing plate and a second placing plate which are horizontally and parallelly arranged are arranged in the frame, the second placing plate is positioned above the first placing plate and provided with a plurality of guide holes, a plurality of cross beams which are horizontally arranged at intervals are arranged at the top of the frame, a plurality of broken wire induction devices which are axially arranged at intervals along the cross beams are arranged at the top of the cross beams, the broken wire induction devices comprise a fixed seat which is arranged on the cross beams, an induction wheel is rotatably arranged on one side of the fixed seat, and an inductor for detecting whether the induction wheel rotates is arranged on the other side of the fixed seat; a first guide wheel group is arranged at the top of one side of the frame, and a second guide wheel group is arranged outside the frame below the side of the first guide wheel group; a plurality of pay-off reels are vertically arranged on a first placing plate and a second placing plate, and copper wires on the pay-off reels are sequentially wound on an induction wheel, a first guide wheel group and a second guide wheel group; and a controller electrically connected with the sensor is also arranged on the rack.
Preferably, a sensing piece sensed by the sensor is arranged on one surface of the sensing wheel close to the sensor, and is positioned on one side of the central axis of the sensing wheel, and one end of the sensing wheel close to the sensing wheel points to a part of the sensing wheel except the central axis of the sensing wheel.
Preferably, an indicator light which is not lighted or is always lighted when the sensing wheel rotates to flash and does not rotate is arranged on one side of the sensor far away from the sensing wheel.
Preferably, one side of the bottom of the fixing seat extends outwards to form a extension plate, and the extension plate is provided with a limiting hole.
Preferably, the two racks are transversely arranged in parallel, a third guide wheel set is arranged above the first guide wheel set, and a fourth guide wheel set is arranged above the second guide wheel set.
Preferably, at least one set of transition wheelsets is mounted on top between the two frames.
Compared with the prior art, the utility model has the beneficial effects that:
(1) The double-deck structure of putting of board is placed to first board and second can hold more pay off reels, and then carries out the unwrapping wire to more copper lines simultaneously and handles, the unwrapping wire volume of pay off rack of strengthening greatly.
(2) In the paying-off process of the copper wire, the paying-off disc is vertically arranged, so that the copper wire can be freely paying-off due to the tension of the stranding machine, the paying-off disc is not required to be driven to rotate, and the possibility of copper wire stretch-off is reduced.
(3) The copper wire paying-off device has the advantages that the copper wire paying-off device can drive the induction wheel to rotate, when the induction wheel rotates, the indicator lamp flickers to indicate that the copper wire is normally paying-off, the indicator lamp is not on or is on all the time, the copper wire paying-off device is broken, the structure is simple, the occupied space is small, and whether the copper wire paying-off device is broken or not can be clearly known by observing the state of the indicator lamp.
Drawings
FIG. 1 is a side view of the present utility model;
FIG. 2 is a top view of the present utility model;
FIG. 3 is an enlarged view at A of FIG. 1;
FIG. 4 is an enlarged view at B of FIG. 2;
FIG. 5 is a schematic structural diagram of an induction wheel according to the present utility model;
the reference numerals in the figures illustrate:
1. a frame; 11. a first placing plate, 12, a second placing plate; 13. a guide hole; 14. a cross beam; 2. a pay-off reel; 3. a broken wire induction device; 31. a fixing seat; 32. an induction wheel; 33. an inductor; 34. an indicator light; 35. a delay board; 36. a limiting hole; 37. an induction piece; 4. a first guide wheel group; 5. a second guide wheel group; 6. a third guide wheel group; 7. a fourth guide wheel group; 8. a controller; 9. and a transition wheel set.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-4, an intelligent automatic multi-axis combined pay-off device of an enamelling wire twisting machine comprises a frame 1 and a pay-off reel 2, wherein a first placing plate 11 and a second placing plate 12 which are horizontally and parallelly arranged are installed in the frame 1, and the second placing plate 12 is positioned above the first placing plate 11 and provided with a plurality of guide holes 13. The top of the frame 1 is provided with a plurality of cross beams 14 which are horizontally arranged at intervals, and the top of the cross beams 14 is provided with a plurality of broken wire induction devices 3 which are axially arranged at intervals along the cross beams 14. The wire breakage sensing device 3 comprises a fixed seat 31 arranged on the cross beam 14, a sensing wheel 32 is rotatably arranged on one side of the fixed seat 31, and a sensor 33 for detecting whether the sensing wheel 32 rotates is arranged on the other side of the fixed seat 31. Referring to fig. 5, a sensing piece 37 sensed by the sensor 33 is installed on a side of the sensor wheel 32 adjacent to the sensor 33, and the sensing piece 37 is located at one side of the central axis of the sensor wheel 32, and one end of the sensor 33 adjacent to the sensor wheel 32 is directed to a portion of the sensor wheel 32 except for the central axis of the sensor wheel 32. The sensing piece 37 is made of metal. The side of the sensor 33 away from the sensing wheel 32 is provided with an indicator light 34 which is not lighted or is always lighted when the sensing wheel 32 rotates to flash and does not rotate. Here, when the copper wire pays out to drive the sensing wheel 32 to rotate, the sensing piece 37 will make a circular motion with the center of the sensing wheel 32 as a circular point, when the sensing piece 37 rotates to correspond to the sensor 33, the indicator lamp 34 is turned on, the sensing piece 37 rotates to other positions, and when the sensor 33 corresponds to the blank area of the sensing wheel 32, the indicator lamp 34 is turned off, so when the sensing wheel 32 rotates, the indicator lamp 34 will flash, representing that the copper wire pays out normally. After the disconnection, the sensing wheel 32 stops rotating, and the sensor 33 corresponds to the sensing piece 37 or the empty area of the sensing wheel 32, and the indicator lamp 34 is always on or off.
The first guide pulley group 4 is installed at frame 1 one side top, and second guide pulley group 5 is installed outside frame 1 of this side below of first guide pulley group 4, and then the tensioning texture is constituteed to first guide pulley group 4 and second guide pulley group 5, and place board 11 and second on placing board 12 with the vertical a plurality of pay off reel 2, copper line on the pay off reel 2 winds on sensing wheel 32, first guide pulley group 4, second guide pulley group 5 in proper order. Here, an extension plate 35 is formed to extend outwards at one side of the bottom of the fixing seat 31, and a limiting hole 36 is formed in the extension plate 35. The copper wire needs to be initially positioned through the limiting aperture 36 before being wound around the sensing wheel 32. At this time, the copper wire passes through the broken wire induction device 3 and then passes through the tensioning structure to form a complete paying-off process.
Referring to fig. 1, two frames 1 are transversely arranged in parallel, a third guide wheel set 6 is arranged above a first guide wheel set 4, and a fourth guide wheel set 7 is arranged above a second guide wheel set 5. The third guide wheel set 6 and the fourth guide wheel set 7 form another tensioning structure. The paying-off process on the left side frame 1 is as described above, and the paying-off process on the right side frame 1 is substantially the same as the paying-off process on the left side frame 1, except that the copper wire is tensioned through the third guide pulley group 6 and the fourth guide pulley group 7. Since the sensing wheel 32 on the right frame 1 is far from the third guide wheel, the copper wire will sink and even be disturbed too long, so at least one group of transition wheel sets 9 is installed on top between the two frames 1. The copper wire of the right frame 1 passes through the sensing wheel 32 and then winds to the transition wheel for transition, and finally enters the tensioning mechanism. Here, the transition wheel group 9 may be mounted on the left frame 1 for copper wire transition on the left frame 1, may also be mounted on the right frame 1 for copper wire transition on the right frame 1, and may also be mounted on the right frame 1 for copper wire transition on the right frame 1. Of course, the mounting of the rack 1 is not limited to two, but may be three, four, or the like.
The frame 1 is also provided with a controller 8 electrically connected to the sensor 33. When the sensor 33 senses that the sensing wheel 32 does not rotate, a signal is transmitted to the controller 8, and the controller 8 is electrically connected with the stranding machine, so that the stranding machine is controlled to stop working.
The first guide wheel set 4, the second guide wheel set 5, the third guide wheel set 6, the fourth guide wheel set 7 and the transition wheel set 9 are all composed of a plurality of guide wheels which are axially arranged at intervals along the cross beam 14.
The above description is only of the preferred embodiments of the present utility model; the scope of the utility model is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present utility model, and the technical solution and the improvement thereof are all covered by the protection scope of the present utility model.
Claims (6)
1. The utility model provides an enamelling wire strander intelligent automatic type multiaxis combination pay-off, includes frame (1), wire reel (2), its characterized in that: the wire breakage induction device comprises a first placing plate (11) and a second placing plate (12) which are horizontally and parallelly arranged, wherein the second placing plate (12) is positioned above the first placing plate (11) and provided with a plurality of guide holes (13), a plurality of cross beams (14) which are horizontally arranged at intervals are arranged at the top of the frame (1), a plurality of wire breakage induction devices (3) which are axially arranged at intervals along the cross beams (14) are arranged at the top of the cross beams (14), the wire breakage induction devices (3) comprise a fixed seat (31) which is arranged on the cross beams (14), an induction wheel (32) is rotatably arranged at one side of the fixed seat (31), and an inductor (33) for detecting whether the induction wheel (32) rotates is arranged at the other side of the fixed seat (31); a first guide wheel group (4) is arranged at the top of one side of the frame (1), and a second guide wheel group (5) is arranged outside the frame (1) below the side of the first guide wheel group (4); a plurality of pay-off reels (2) are vertically arranged on a first placing plate (11) and a second placing plate (12), and copper wires on the pay-off reels (2) are sequentially wound on an induction wheel (32), a first guide wheel group (4) and a second guide wheel group (5); the frame (1) is also provided with a controller (8) electrically connected with the sensor (33).
2. The intelligent automatic multi-axis combined pay-off device of an enamelling wire stranding machine according to claim 1, wherein: one side of the sensing wheel (32) close to the sensor (33) is provided with a sensing piece (37) sensed by the sensor (33), the sensing piece (37) is positioned on one side of the central shaft of the sensing wheel (32), and one end of the sensor (33) close to the sensing wheel (32) points to a part of the sensing wheel (32) except the central shaft of the sensing wheel (32).
3. The intelligent automatic multi-axis combined pay-off device of an enamelling wire strander according to claim 1 or 2, characterized in that: one side of the sensor (33) far away from the sensing wheel (32) is provided with an indicator lamp (34) which is not lightened or always lightened when the sensing wheel (32) rotates and flickers and does not rotate.
4. The intelligent automatic multi-axis combined pay-off device of an enamelling wire stranding machine according to claim 1, wherein: an extension plate (35) is formed by extending outwards from one side of the bottom of the fixing seat (31), and a limiting hole (36) is formed in the extension plate (35).
5. The intelligent automatic multi-axis combined pay-off device of an enamelling wire stranding machine according to claim 1, wherein: the two racks (1) are transversely arranged in parallel, a third guide wheel set (6) is arranged above the first guide wheel set (4), and a fourth guide wheel set (7) is arranged above the second guide wheel set (5).
6. The intelligent automatic multi-axis combined pay-off device for enamelling wire machine according to claim 5, wherein: at least one group of transition wheel sets (9) are arranged at the top part between the two frames (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321346493.5U CN219950037U (en) | 2023-05-30 | 2023-05-30 | Intelligent automatic multi-axis combined pay-off device of enamelling wire strander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321346493.5U CN219950037U (en) | 2023-05-30 | 2023-05-30 | Intelligent automatic multi-axis combined pay-off device of enamelling wire strander |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219950037U true CN219950037U (en) | 2023-11-03 |
Family
ID=88556165
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321346493.5U Active CN219950037U (en) | 2023-05-30 | 2023-05-30 | Intelligent automatic multi-axis combined pay-off device of enamelling wire strander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219950037U (en) |
-
2023
- 2023-05-30 CN CN202321346493.5U patent/CN219950037U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |