CN220579671U - Novel rope forming frame - Google Patents
Novel rope forming frame Download PDFInfo
- Publication number
- CN220579671U CN220579671U CN202321874438.3U CN202321874438U CN220579671U CN 220579671 U CN220579671 U CN 220579671U CN 202321874438 U CN202321874438 U CN 202321874438U CN 220579671 U CN220579671 U CN 220579671U
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- guide wheel
- plate
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- wire
- roller
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- 238000004804 winding Methods 0.000 claims abstract description 35
- 229910000831 Steel Inorganic materials 0.000 abstract description 39
- 239000010959 steel Substances 0.000 abstract description 39
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Abstract
The utility model belongs to the technical field of steel wire rope manufacturing, and particularly relates to a novel rope forming frame, which comprises a bottom plate, wherein an outer pay-off winding device, an inner pay-off winding device, a support plate and guide rollers are arranged above the bottom plate, the inner pay-off winding device comprises a wire guide wheel and a vertical rod, a first guide wheel is arranged on the guide rollers, a wire collecting plate is arranged on the side face of the support plate, a wire collecting nozzle is arranged on the wire collecting plate, a third guide wheel is arranged on the vertical rod, a fixed block and a second guide wheel are arranged on the support plate, an inclined plate is arranged on the support plate, a support plate is arranged on the inclined plate, a fourth guide wheel is arranged on the support plate, an inner deformation roller is arranged on the inclined plate, the outer pay-off winding device comprises a first transverse plate and a second transverse plate, an outer deformation roller and a guide wheel D are arranged on the first transverse plate, a guide wheel A is arranged on the second transverse plate, a vertical plate is arranged above the fixed block, and a guide wheel B and a guide wheel C are arranged on the front side of the vertical plate. According to the utility model, the steel cord is pre-deformed through the deforming roller, so that the deformation of the monofilaments is increased, and the jumper phenomenon of the steel cord after rope formation is effectively avoided.
Description
Technical Field
The utility model belongs to the technical field of steel wire rope manufacturing, and particularly relates to a novel rope forming frame.
Background
At present, in the process of twisting a steel wire rope through a steel wire rope, a plurality of wire ropes are pulled out through a wire collecting nozzle through a rope forming frame, and then are twisted and formed in twisting equipment.
Disclosure of Invention
The utility model provides a novel rope forming frame for solving the problems that the twisting stress of the existing steel wire rope cord is large in the twisting process, so that the phenomenon of jumper wire exists after Chen Sheng and the product quality is affected.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
the utility model provides a novel rope forming frame, includes the bottom plate, the bottom plate top is provided with outer pay-off around establishing the device and interior pay-off around establishing the device, still is equipped with backup pad and two deflector rolls, set up the line concentration board between backup pad and the deflector roll, the line concentration mouth of round hole form is seted up at line concentration board upper end middle part, interior pay-off around establishing the device and including wire wheel, no. one guide pulley, no. two guide pulleys, no. three guide pulleys, no. four guide pulleys and interior deformation roller, the backup pad sets up with the deflector roll relatively, one side of backup pad and deflector roll sets up the wire wheel, the deflector roll top sets up a guide pulley, the backup pad top is close to the position slope of wire wheel and is provided with No. two guide pulleys, one side that the backup pad is close to the wire wheel sets up No. three guide pulleys, the level sets up No. four guide pulleys between No. four guide pulleys and the backup pad is provided with interior deformation roller, the last cord of wire wheel is through No. one guide pulley, no. two guide pulleys, no. three guide pulleys, no. four guide pulleys after winding around establishing and interior deformation roller, then advances the line concentration mouth guide pulley.
The outer pay-off winding device comprises a guide wheel A, a guide wheel B, a guide wheel C, a guide wheel D and an outer deformation roller, wherein the guide wheel A is arranged on one side, away from the guide roller, of the supporting plate, the guide wheel B is arranged above the supporting plate, the guide wheel C is correspondingly arranged on one side, close to the guide roller, of the guide wheel B, a plurality of wire grooves are correspondingly formed in the guide wheel B and the guide wheel C, the guide wheel D is arranged below the guide wheel C, the outer deformation roller is arranged below one side, close to the supporting plate, of the guide wheel D, a curtain wire which is accessed from the outside is wound in the wire grooves on the guide wheel B and the guide wheel C by an '8' -shaped method, and the curtain wire is downwards wound through the guide wheel D and then wound around the outer deformation roller to enter the wire collecting nozzle.
Preferably, the fixed block that sets up in backup pad top is located the backup pad top surface of fixed block both sides for the inclined plane of outside slope, sets up No. two guide pulleys on the inclined plane that is close to the wire wheel, one side that the backup pad is close to the wire wheel sets up the pole setting, the pole setting top sets up No. three guide pulleys, the backup pad side is fixed to be set up the swash plate, the swash plate is located between line concentration board and the wire wheel, the swash plate is kept away from backup pad one end and is fixed the setting extension board, the extension board top sets up No. four guide pulleys, set up interior deformation roller on the swash plate, further prescribe a limit to interior unwrapping wire around the guide pulley positional relationship in the device.
Preferably, the backup pad is kept away from the side of deflector roll and is set up No. two crossbeams, no. two crossbeams front side sets up guide pulley A, the fixed block top sets up the riser, riser leading flank sets up guide pulley B and guide pulley C, the side that the fixed block is close to the deflector roll sets up No. one crossbeams, no. one crossbeams front side sets up outer deformation roller and guide pulley D, guide pulley D is located outer deformation roller and is kept away from the oblique top of fixed block direction, carries out further definition to a plurality of guide pulley positional relationship among the outer pay-off winding device.
Preferably, the guide wheel A corresponds to a wire groove at the rearmost side of the guide wheel B, the guide wheel D corresponds to a wire groove at the foremost side of the guide wheel C, smooth winding of the peripheral steel wire cord is ensured, and groove dropping is prevented.
Preferably, the backup pad, pole setting, swash plate, diaphragm and diaphragm No. two are L shape, and divide into diaphragm and riser, are convenient for dismantle it and fix.
Preferably, a gap exists between the two guide rollers, the wire collecting nozzle corresponds to the gap between the two guide rollers, and the steel cord enters the subsequent twisting equipment after coming out of the wire collecting nozzle and passing through the gap between the two guide rollers.
Preferably, the inner paying-off winding devices are arranged in two and symmetrically arranged relative to the line collecting plate, and when three strands of cords are required to be twisted into ropes, the inner paying-off winding devices and the outer paying-off winding devices are matched.
Through the technical scheme, the utility model has the beneficial effects that:
the guide wheels complete the guiding of the steel cord, the single filament deformation of the steel cord can be effectively increased by arranging the inner deformation roller and the outer deformation roller, the pre-deformation of the steel cord is realized, the torsional stress of the steel cord in the twisting process of the steel cord is effectively reduced, the jumper phenomenon of the finished steel cord is prevented from happening, and the rope forming work of steel cords with different specifications can be completed by the cooperation of the two inner paying-off winding devices and the outer paying-off winding device.
Drawings
Fig. 1 is a schematic structural diagram of the present utility model.
Fig. 2 is a schematic structural diagram of the second embodiment of the present utility model.
Fig. 3 is a schematic view of the winding direction of one steel cord of the present utility model.
Fig. 4 is a schematic view of the winding direction of another steel cord according to the present utility model.
Fig. 5 is a schematic view of the winding of the cord between the guide pulley B and the guide pulley C according to the present utility model.
Fig. 6 is an enlarged view of the utility model at a in fig. 4.
The reference numerals in the drawings are: the wire collecting device comprises a bottom plate 1, a supporting plate 2, a guide roller 3, a wire guide roller 4, a vertical rod 5, a supporting plate 6, a wire collecting plate 7, a wire collecting nozzle 8, a guide wheel No. 9, a fixed block 10, a guide wheel No. 11, a sloping plate 12, a support plate 13, a guide wheel No. 14, an inner deformation roller 15, a transverse plate No. 16, an outer deformation roller 17, a guide wheel D18, a transverse plate No. 19, a guide wheel A20, a vertical plate 21, a guide wheel B22, a guide wheel C23 and a wire guide groove 24.
Detailed Description
The utility model is further described with reference to the drawings and detailed description which follow:
as shown in fig. 1 to 6, this embodiment provides a novel rope forming frame, which comprises a base plate 1, the bottom plate 1 top is provided with outer pay-off winding device and interior pay-off winding device, outer pay-off winding device is used for carrying out winding and predeformation to external steel cord, satisfy the demand to stranded steel cord system wire rope, interior pay-off winding device is used for carrying out winding predeformation to the steel cord of accomodating on wire reel 4, still be equipped with backup pad 2 and two deflector rolls 3, deflector roll 3 is used for holding first guide pulley 6 and to the direction of the stranded steel cord after predeformation, there is the clearance between two deflector rolls 3, after accomplishing predeformation's steel cord passes through wire collecting nozzle 8, entering follow-up twisting equipment through the clearance between two deflector rolls 3.
The inner paying-off winding device comprises a wire wheel 4, a first guide wheel 6, a second guide wheel 11, a third guide wheel 9, a fourth guide wheel 14 and an inner deformation roller 15, wherein the support plate 2 and the guide roller 3 are oppositely arranged, the wire wheel 4 is arranged on one side of the support plate 2 and one side of the guide roller 3, an inner paying-off wire cord is wound on the wire wheel 4, one or more inner paying-off wires wound on the wire wheel 4 can be arranged above the guide roller 3, the first guide wheel 6 is arranged above the guide roller 3, in operation, the inner paying-off wires on the wire wheel 4 bypass the first guide wheel 6, one or more inner paying-off wires can bypass the second guide wheel 6, a fixed block 10 is fixedly arranged above the support plate 2, the top surface of the support plate 2 positioned on two sides of the fixed block 10 is an inclined surface inclined outwards, the second guide wheel 11 is arranged on the inclined surface close to the guide roller 4, the inner paying-off wires bypassing the first guide wheel 6 are continuously wound on one side of the support plate 2 close to the wire wheel 4, a vertical rod 5 is arranged above the vertical rod 5, the inner paying-off wires bypassing the second guide wheel 11 continuously bypass the third guide wheel 11, and the inner paying-off wires bypassing the second guide wheel 11 continuously bypass the third guide wheel 9;
an inclined plate 12 is fixedly arranged on the side surface of the supporting plate 2, the inclined plate 12 is positioned between the line collecting plate 7 and the wire guide wheel 4 and is obliquely arranged on the supporting plate 2, a supporting plate 13 is fixedly arranged at one end of the inclined plate 12 far away from the supporting plate 2, a fourth guide wheel 14 is horizontally arranged above the supporting plate 13, an inner deformation roller 15 is arranged on the inclined plate 12, an inner discharge cord passing through the third guide wheel 9 bypasses the fourth guide wheel 14, and the inner deformation roller 15 is horizontally arranged due to the fourth guide wheel 14, the inner deformation roller is matched with the side surface of the inclined plate 12, namely, is obliquely arranged, the inner cord is put through the inner deformation roller 15 to complete the pre-deformation, the support plate 2 is provided with the cord collecting plate 7 at one side close to the guide roller 3, the upper end of the cord collecting plate 7 is provided with a circular hole-shaped cord collecting nozzle 8, and the inner cord put through the inner deformation roller 15 to complete the pre-deformation enters the cord collecting nozzle 8.
The outer-discharge wire winding device comprises a guide wheel A20, a guide wheel B22, a guide wheel C23, a guide wheel D18 and an outer deformation roller 17, wherein a second transverse plate 19 is arranged on the side surface of a support plate 2, which is far away from a guide roller 3, the front side of the second transverse plate 19 is provided with the guide wheel A20, the outer-discharge wires which are externally connected with the guide roller A20 can be one or more, the guide wheel A20 is bypassed, a vertical plate 21 is arranged above a fixed block 10, the front side surface of the vertical plate 21 is provided with the guide wheel B22 and the guide wheel C23, the guide wheel A20 corresponds to a guide wire groove 24 on the rearmost side of the guide wheel B22, the guide wheel B22 corresponds to the guide wheel C23, a plurality of guide wire grooves 24 are formed on the guide wheel B22 and the guide wheel C23, the outer-discharge wires which are sequentially wound in the guide wire groove 24 on the guide wheel B22 and the guide wheel C23 are wound through an 8-shaped method, the guide wire which is externally connected with the guide roller is completed, the side surface of the fixed block 10, which is close to the guide roller 3, the upper side of the fixed block 16 is positioned above the 12, the guide wheel B22 is arranged on the front side of the guide plate 16, the guide wheel B22 is positioned on the guide wheel C18, the guide wire groove is far away from the guide wire C18, the guide wire groove 17 is deformed, and the guide wire groove 17 is sequentially, and the guide-discharge wires which are sequentially arranged on the guide wire groove 17, and the guide wire groove 17 is far away from the guide wire groove 18, and the outer-discharge wire 17, and the outer-discharge wire winding roller 17 is deformed, and the guide wire is wound.
The wire collecting nozzle 8 corresponds to the gap between the two guide rollers 3, a plurality of steel wires passing through the wire collecting nozzle 8 enter subsequent twisting equipment through the gap between the two guide rollers 3, and the traction of the steel wires is completed by the subsequent traction equipment.
The supporting plate 2, the vertical rod 5, the inclined plate 12, the first transverse plate 16 and the second transverse plate 19 are all L-shaped and are divided into transverse plates and vertical plates, and the transverse plates are used for fixing the transverse plates.
As an embodiment, the inner pay-off winding device is provided with two and symmetrically arranged with respect to the collector plate 7 for completing the rope formation of the multi-strand cord.
When the device is used, the number of the inner pay-off winding devices and the number of the steel wires led in the outer pay-off winding devices are selected according to the number of turns of the formed steel wire rope, and the following rope forming process of two steel wires is carried out:
the winding process of the inner-laying steel wire cord wound on the wire guide wheel 4 comprises the following steps: as shown in fig. 3, the inner-laid steel cord on the wire guide wheel 4 passes through the first guide wheel 6, is guided to the second guide wheel 11, passes through the third guide wheel 9, passes through the fourth guide wheel 14, and passes through the inner deformation roller 15 to enter the wire collecting nozzle 8 after the guiding of the inner-laid steel cord is completed, so as to complete the pre-deformation of the inner-laid steel cord.
And (3) externally-accessed externally-placed steel cord winding process: as shown in fig. 4 to 6, the externally connected externally laid steel cord is wound on the wire grooves 24 on the guide wheel B22 and the guide wheel C23 in turn by the "8" method through the guide wheel a20, then downward through the guide wheel D18, and after the guiding of the externally laid steel cord is completed, the externally laid steel cord is wound on the externally deforming roller 17 and then enters the wire collecting nozzle 8, and the pre-deformation of the externally laid steel cord is completed.
The multi-strand steel cord passing through the yarn collecting nozzle 8 passes through a gap between the two guide rollers 3 and enters subsequent twisting equipment, and the traction of the steel cord is completed by the subsequent traction equipment.
The above-described embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, so that all equivalent changes or modifications of the structure, characteristics and principles described in the claims should be included in the scope of the present utility model.
Claims (7)
1. The novel rope forming frame comprises a bottom plate (1) and is characterized in that an outer wire unwinding and winding device and an inner wire unwinding and winding device are arranged above the bottom plate (1), a supporting plate (2) and two guide rollers (3) are further arranged, a wire collecting plate (7) is arranged between the supporting plate and the guide rollers, and a round hole-shaped wire collecting nozzle (8) is arranged in the middle of the upper end of the wire collecting plate (7);
the inner paying-off winding device comprises a wire guide wheel (4), a first guide wheel (6), a second guide wheel (11), a third guide wheel (9), a fourth guide wheel (14) and an inner deformation roller (15), wherein the support plate (2) is arranged opposite to the guide roller (3), the wire guide wheel (4) is arranged on one side of the support plate (2) and one side of the guide roller (3), the first guide wheel (6) is arranged above the guide roller (3), the second guide wheel (11) is obliquely arranged at the top of the support plate (2) close to the position of the wire guide wheel (4), the third guide wheel (9) is arranged on one side of the support plate (2) close to the wire guide wheel (4), the fourth guide wheel (14) is horizontally arranged between the support plate and the wire collecting plate, and the inner deformation roller (15) is obliquely arranged between the fourth guide wheel (14) and the support plate (2).
The pay-off winding device comprises a guide wheel A (20), a guide wheel B (22), a guide wheel C (23), a guide wheel D (18) and an outer deformation roller (17), wherein the guide wheel A (20) is arranged on one side, far away from the guide roller (3), of the support plate (2), the guide wheel B (22) is arranged above the support plate, the guide wheel C (23) is correspondingly arranged on one side, close to the guide roller (3), of the guide wheel B (22), a plurality of guide wheel grooves (24) are correspondingly formed in the guide wheel B (22) and the guide wheel C (23), the guide wheel D (18) is arranged below the guide wheel C (23), and the outer deformation roller (17) is arranged below one side, close to the support plate, of the guide wheel D (18).
2. The novel rope forming frame according to claim 1, wherein a fixing block (10) is fixedly arranged above the supporting plate (2), the top surfaces of the supporting plates (2) positioned on two sides of the fixing block (10) are inclined surfaces inclined outwards, no. two guide wheels (11) are arranged on the inclined surfaces close to the guide wheels (4), one side, close to the guide wheels (4), of the supporting plate (2) is provided with a vertical rod (5), no. three guide wheels (9) are arranged above the vertical rod (5), the side surface of the supporting plate (2) is fixedly provided with an inclined plate (12), the inclined plate (12) is positioned between the line collecting plate (7) and the guide wheels (4), one end of the inclined plate (12) away from the supporting plate (2) is fixedly provided with a support plate (13), no. four guide wheels (14) are arranged above the support plate (13), and an inner deformation roller (15) is arranged on the inclined plate (12).
3. The novel rope forming frame according to claim 2, wherein the side surface of the supporting plate (2) far away from the guide roller (3) is provided with a second transverse plate (19), the front side of the second transverse plate (19) is provided with a guide wheel A (20), the upper part of the fixed block (10) is provided with a vertical plate (21), the front side of the vertical plate (21) is provided with a guide wheel B (22) and a guide wheel C (23), the side surface of the fixed block (10) near the guide roller (3) is provided with a first transverse plate (16), the front side of the first transverse plate (16) is provided with an outer deformation roller (17) and a guide wheel D (18), and the guide wheel D (18) is positioned above the outer deformation roller (17) far away from the direction of the fixed block (10).
4. A novel rope-forming frame according to claim 1, wherein the guide wheel a (20) corresponds to a wire groove (24) at the rearmost side of the guide wheel B (22), and the guide wheel D (18) corresponds to a wire groove (24) at the foremost side of the guide wheel C (23).
5. A novel rope forming frame according to any one of claims 1 to 3, wherein the support plate (2), the upright (5), the sloping plate (12), the first transverse plate (16) and the second transverse plate (19) are all L-shaped and are divided into transverse plates and vertical plates.
6. A novel rope-forming frame according to claim 1, characterized in that a gap exists between the two guide rollers (3), and the wire-collecting nozzle (8) corresponds to the gap between the two guide rollers (3).
7. A novel rope-forming frame according to claim 1, characterized in that the inner wire winding device is provided with two and symmetrically arranged with respect to the wire collecting plate (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321874438.3U CN220579671U (en) | 2023-07-17 | 2023-07-17 | Novel rope forming frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321874438.3U CN220579671U (en) | 2023-07-17 | 2023-07-17 | Novel rope forming frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220579671U true CN220579671U (en) | 2024-03-12 |
Family
ID=90116019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321874438.3U Active CN220579671U (en) | 2023-07-17 | 2023-07-17 | Novel rope forming frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220579671U (en) |
-
2023
- 2023-07-17 CN CN202321874438.3U patent/CN220579671U/en active Active
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