CN102024528A - Novel cable forming device and cable forming method - Google Patents
Novel cable forming device and cable forming method Download PDFInfo
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- CN102024528A CN102024528A CN 201010607737 CN201010607737A CN102024528A CN 102024528 A CN102024528 A CN 102024528A CN 201010607737 CN201010607737 CN 201010607737 CN 201010607737 A CN201010607737 A CN 201010607737A CN 102024528 A CN102024528 A CN 102024528A
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Abstract
The invention relates to a novel cable forming device and a cable forming method. A support of a yarn binding machine is fixed on the support I, a hollow shaft of the S/Z yarn binding machine penetrates a bearing arranged on the support of the S/Z yarn binding machine and is connected with an S/Z yarn binding motor through a synchronous belt, one end of a tubular mold penetrates a raised block through hole on the support I and is fixed with a cable forming mold, the other end is fixed with the support I, the support of a taping machine, a speaker hole and a noseplate are respectively fixed on the support II, the hollow shaft of the taping machine penetrates the bearing arranged on the support of the taping machine and is connected with a taping motor through the synchronous belt, a deflector rod of the taping machine is fixed in a rectangular through hole arranged on a disk of the taping machine and movably connected with the rectangular through hole, the taping machine is fixed on the support III, and six pay-off racks are respectively fixed on the ground corresponding to the noseplate. The novel cable forming device is characterized by avoiding structural instability caused by repeated supporting and winding of data wires, ensuring electrical properties of a cable, improving the production efficiency, further saving materials and reducing consumption; and the device is simple in structure, convenient for installation, stable, reliable and good in applicability.
Description
Technical field
The present invention relates to and single twist cabling machine matching used a kind of novel become cable device and stranding method thereof.
Background technology
Some special cables requirement pair twist pitches are stablized and are wrapped when shielding and put up the place around ground wire in shielding now, then in order to guarantee the laying up diameter minimum, power line must be placed on pair twist pitch place, like this require common cage cabler and frame cabler and cradle-type cabler can't be finished, and must carry out innovating reform to the stranding process.
Summary of the invention
In view of the deficiency that the requirement of prior art and equipment exist, the invention provides the matching used novel cable device that becomes of a kind of and single twist cabling machine, this device makes full use of the revolving property of single twist cabling machine, and the pair twist and the stranding of data wire are once finished.
The present invention for achieving the above object, the technical scheme of being taked is: a kind of novel one-tenth cable device, comprise single twist cabling machine, it is characterized in that: also comprise the S/Z bundling machine, S/Z bundling machine support, S/Z pricks the yarn motor, the stranding mould, the twining package tape machine, twining package tape machine driving lever, the twining package tape machine support, the twining package tape motor, bellmouth orifice, vertical belting machine, first pay off rack, second pay off rack, the 3rd pay off rack, noseplate, the 4th pay off rack, the 5th pay off rack, the 6th pay off rack, tubular die, the support I, the support II, the support III, described single twist cabling machine, the support I, the support II, support III sequence arrangement fixes on the ground, described bundling machine support is fixed on the support I, the hollow shaft of described S/Z bundling machine passes the bearing that S/Z bundling machine support is provided with, pricking the yarn motor by synchronous band with S/Z is connected, protruding block through hole and stranding mould that described tubular die one end passes on the support I fix, the other end and support I fix, described twining package tape machine support, bellmouth orifice, noseplate is separately fixed on the support II, the hollow shaft of described twining package tape machine passes the bearing that the twining package tape machine support is provided with, be connected with the twining package tape motor by synchronous band, described twining package tape machine driving lever is fixed in the rectangular through-hole that twining package tape machine disk is provided with and its flexible connection, described vertical belting machine is fixed on the support III, described first pay off rack, second pay off rack, the corresponding noseplate of the 3rd pay off rack is separately fixed on the ground described the 4th pay off rack, the 5th pay off rack, the corresponding stranding mould of the 6th pay off rack is separately fixed on the ground.
A kind of stranding method is characterized in that: may further comprise the steps:
(1), preparation: the bobbin that the different size cable will be housed is separately fixed on first pay off rack, second pay off rack, the 3rd pay off rack, the 4th pay off rack, the 5th pay off rack, the 6th pay off rack, and check each pay off rack angle, go up installation aluminium film at vertical belting machine (6), the plastics band is installed on the pallet of twining package tape machine, the yarn dish is installed on the S/Z bundling machine, at last the take-up axle is positioned in the single twist cabling machine;
(2), threading: draw the aluminium film from vertical belting machine and pass wire guide that vertical belting machine is provided with and guide on the noseplate and press at an upper portion thereof, with from second pay off rack, three cables that noseplate separated time hole was drawn and passed respectively to the 3rd pay off rack and first pay off rack carry out band, cable passes the bellmouth orifice mould and once finalizes the design behind the band, then will with the 4th pay off rack, the 5th pay off rack, three cables that the 6th pay off rack is drawn carry out the secondary typing by the stranding film, cable is undertaken strandedly after the moulding by tubular die, and the cable of institute's moulding enters single twist cabling machine and gets wheel and enter take-up axle stranding by drawing;
(3), twisted wire: choose single twist cabling machine pitch wheel, open single twist cabling machine rotating speed button and adjust the cable pitch;
(4), bag strand interlock: place the single action position with the aluminium film single twist cabling machine single action interlock knob, band, yarn is entangled on the twisted wire, open single twist cabling machine twisted wire motor starting button, the S/Z bundling machine, twining package tape machine start button, rotation band tension force setting knob is to suitable band tension force electric current, regulate the S/Z bundling machine simultaneously respectively, twining package tape machine speed setting knob and single twist cabling machine twisted wire speed setting knob are to the rotating speed that matches each other, wherein the plastics band of twining package tape machine is walked around twining package tape machine driving lever and is carried out angle adjustment promptly: adjust twining package tape machine driving lever upper-lower position in rectangular through-hole, adjust and carry out the secondary band after suitable, the yarn of being drawn through the S/Z bundling machine is pricked yarn at last.With single action interlock knob place the interlock position then available packages strand interlock setting knob control the rotating speed of single twist cabling machine twisted wire and S/Z bundling machine, twining package tape machine simultaneously, to finish the operation of stranding.
Characteristics of the present invention are: this stranding makes full use of the revolving property of single twist cabling machine, the pair twist and the stranding of data wire are once finished, avoided data wire to hold up repeatedly, guaranteed the electric property of cable, and made the conductor assembly outer diameter minimum around the structural instability that causes, once finish because of whole stranding process and to have improved production efficiency, and further materials saving, and apparatus structure is simple, and easy for installation, reliable and stable, applicability is good.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the A-A enlarged drawing of Fig. 1.
Fig. 3 is the B-B enlarged drawing of Fig. 1.
Fig. 4 is the C-C enlarged drawing of Fig. 1.
Embodiment
As shown in Figure 1, novel one-tenth cable device and hold the cable method, comprise single twist cabling machine 1, also comprise S/Z bundling machine 2, S/Z bundling machine support 2-1, S/Z pricks yarn motor 2-2, stranding mould 3, twining package tape machine 4, twining package tape machine driving lever 4-1, twining package tape machine support 4-2, twining package tape motor 4-3, bellmouth orifice 5, vertical belting machine 6, first pay off rack 7, second pay off rack 8, the 3rd pay off rack 9, noseplate 10, the 4th pay off rack 11, the 5th pay off rack 12, the 6th pay off rack 13, tubular die 14, support I 15, support II 16, support III 17, single twist cabling machine 1, support I 15, support II 16, support III 17 sequence arrangement fix on the ground, bundling machine support 2-1 is weldingly fixed on the support I 15, the hollow shaft of S/Z bundling machine 2 passes the bearing that S/Z bundling machine support 2-1 is provided with, pricking yarn motor 2-2 by synchronous band with S/Z is connected, tubular die 14 1 ends pass protruding block through hole on the support I 15 and stranding mould 3 and fix by screw, the other end and 15 welding of support I fix, twining package tape machine support 4-2, noseplate 10 is separately fixed on the support II 16, bellmouth orifice 5 by screw on the die holder 5-1 that support II 16 is provided with, the hollow shaft of twining package tape machine 4 passes the bearing that twining package tape machine support 4-2 is provided with, be connected with twining package tape motor 4-3 by synchronous band, twining package tape machine driving lever 4-1 TOE, the other end is the light face, nut is screwed into threaded twining package tape machine driving lever 4-1 one end, and it is passed among the rectangular through-hole 4-11 that has on twining package tape machine 4 disks, again another nut is screwed on threaded twining package tape machine driving lever 4-1 one end, be fixed on the disk by nut at rectangular through-hole 4-11 two ends, described vertical belting machine 6 is fixed on the support III 17, first pay off rack 7, second pay off rack 8, the 3rd pay off rack 9 corresponding noseplates 10 are separately fixed on the ground the 4th pay off rack 11, the 5th pay off rack 12, the 6th pay off rack 13 corresponding stranding moulds 3 are separately fixed on the ground.DJ type 650 single twist cabling machines that single twist cabling machine 1 adopts Dongguan intelligence Chinese technical machinery factory to produce.Bellmouth orifice 5-1 is horn-like or half trumpet-shaped die orifice.
The stranding method step is as follows:
(1), preparation: the bobbin that the different size cable will be housed is separately fixed on first pay off rack 7, second pay off rack 8, the 3rd pay off rack 9, the 4th pay off rack 11, the 5th pay off rack 12, the 6th pay off rack 13, and checks each pay off rack angle; The aluminium film is installed on vertical belting machine 6, the plastics band is installed on the pallet of twining package tape machine 4, the yarn dish is installed on S/Z bundling machine 2; At last, the take-up axle is positioned on 1 li of single twist cabling machine.
(2), threading: draw the aluminium film from vertical belting machine 6 and pass wire guide 6-1 that vertical belting machine 6 is provided with and guide on the noseplate 10 and press at an upper portion thereof, with from second pay off rack 8, three cables that noseplate 10 separated time holes were drawn and passed respectively to the 3rd pay off rack 9 and first pay off rack 7 carry out band, cable passes bellmouth orifice 5-1 mould and once finalizes the design behind the band, then will with the 4th pay off rack 11, the 5th pay off rack 12, three cables that the 6th pay off rack 13 is drawn carry out the secondary typing by stranding film 3, cable is undertaken strandedly after the moulding by tubular die 14, and the cable of institute's moulding enters single twist cabling machine 1 and gets wheel and enter take-up axle stranding by drawing.
(3), twisted wire: choose single twist cabling machine 1 pitch wheel, open single twist cabling machine 1 rotating speed button and adjust the cable pitch.
(4), bag strand interlock: place the single action position with the aluminium film single twist cabling machine 1 single action interlock knob, band, yarn is entangled on the twisted wire, open single twist cabling machine 1 twisted wire motor starting button, S/Z bundling machine 2, twining package tape machine 4 start buttons, rotation band tension force setting knob is to suitable band tension force electric current, regulate S/Z bundling machine 2 simultaneously respectively, twining package tape machine 4 speed setting knobs and single twist cabling machine 1 twisted wire speed setting knob are to the rotating speed that matches each other, wherein the plastics band of twining package tape machine 4 is walked around twining package tape machine driving lever 4-1 and is carried out angle adjustment promptly: adjust twining package tape machine driving lever 4-1 upper-lower position in rectangular through-hole 4-11, adjust and carry out the secondary band after suitable, the yarn of being drawn through S/Z bundling machine 2 is pricked yarn at last.With single action interlock knob place the interlock position then available packages strand interlock setting knob control the rotating speed of single twist cabling machine 1 twisted wire and S/Z bundling machine 2, twining package tape machine 4 simultaneously, to finish the operation of stranding.
Points for attention:
1, the adjustment of bag paper power and bag paper disc band paper driving lever:
The setting of bag paper power is to set by the bag paper power setting knob on the electric cabinet panel, and the adjustment of band paper driving lever is the direction of carrying out accommodation zone paper driving lever according to the angle of bag paper on the bag paper disc, to prevent to wrap the paper tape wrinkle.
2, each pay off rack position is adjusted by the cable products specification, need test.
Claims (2)
1. novel one-tenth cable device, comprise single twist cabling machine (1), it is characterized in that: also comprise S/Z bundling machine (2), S/Z bundling machine support (2-1), S/Z pricks yarn motor (2-2), stranding mould (3), twining package tape machine (4), twining package tape machine driving lever (4-1), twining package tape machine support (4-2), twining package tape motor (4-3), bellmouth orifice (5), vertical belting machine (6), first pay off rack (7), second pay off rack (8), the 3rd pay off rack (9), noseplate (10), the 4th pay off rack (11), the 5th pay off rack (12), the 6th pay off rack (13), tubular die (14), support I (15), support II (16), support III (17), described single twist cabling machine (1), support I (15), support II (16), support III (17) sequence arrangement fixes on the ground, described bundling machine support (2-1) is fixed on the support I (15), the hollow shaft of described S/Z bundling machine (2) passes the bearing that S/Z bundling machine support (2-1) is provided with, pricking yarn motor (2-2) by synchronous band with S/Z is connected, protruding block through hole and stranding mould (3) that described tubular die (14) one ends pass on the support I (15) fix, the other end and support I (15) fix, described twining package tape machine support (4-2), bellmouth orifice (5), noseplate (10) is separately fixed on the support II (16), the hollow shaft of described twining package tape machine (4) passes the bearing that twining package tape machine support (4-2) is provided with, be connected with twining package tape motor (4-3) by synchronous band, described twining package tape machine driving lever (4-1) is fixed in the rectangular through-hole (4-11) that twining package tape machine (4) disk is provided with and its flexible connection, described vertical belting machine (6) is fixed on the support III (17), described first pay off rack (7), second pay off rack (8), the corresponding noseplate of the 3rd pay off rack (9) (10) is separately fixed on the ground, described the 4th pay off rack (11), the 5th pay off rack (12), the corresponding stranding mould of the 6th pay off rack (13) (3) is separately fixed on the ground.
2. stranding method is characterized in that: may further comprise the steps:
(1), preparation: the bobbin that the different size cable will be housed is separately fixed on first pay off rack (7), second pay off rack (8), the 3rd pay off rack (9), the 4th pay off rack (11), the 5th pay off rack (12), the 6th pay off rack (13), and check each pay off rack angle, go up installation aluminium film at vertical belting machine (6), the plastics band is installed on the pallet of twining package tape machine (4), go up installation yarn dish at S/Z bundling machine (2), the take-up axle is positioned in the single twist cabling machine (1) at last;
(2), threading: draw the aluminium film from vertical belting machine (6) and pass wire guide (6-1) that vertical belting machine (6) is provided with and guide to noseplate (10) and go up and press at an upper portion thereof, with from second pay off rack (8), three cables that noseplate (10) separated time hole was drawn and passed respectively to the 3rd pay off rack (9) and first pay off rack (7) carry out band, cable passes bellmouth orifice (5-1) mould and once finalizes the design behind the band, then will with the 4th pay off rack (11), the 5th pay off rack (12), three cables that the 6th pay off rack (13) is drawn carry out the secondary typing by stranding film (3), cable is undertaken strandedly after the moulding by tubular die (14), and the cable of institute's moulding enters single twist cabling machine (1) and gets wheel and enter take-up axle stranding by drawing;
(3), twisted wire: choose single twist cabling machine (1) pitch wheel, open single twist cabling machine (1) rotating speed button and adjust the cable pitch;
(4), bag strand interlock: place the single action position with the aluminium film single twist cabling machine (1) single action interlock knob, band, yarn is entangled on the twisted wire, open single twist cabling machine (1) twisted wire motor starting button, S/Z bundling machine (2), twining package tape machine (4) start button, rotation band tension force setting knob is to suitable band tension force electric current, regulate S/Z bundling machine (2) simultaneously respectively, twining package tape machine (4) speed setting knob and single twist cabling machine (1) twisted wire speed setting knob are to the rotating speed that matches each other, wherein the plastics band of twining package tape machine (4) is walked around twining package tape machine driving lever (4-1) and is carried out angle adjustment promptly: adjust twining package tape machine driving lever (4-1) upper-lower position in rectangular through-hole (4-11), adjust and carry out the secondary band after suitable, pass through the yarn that S/Z bundling machine (2) drawn at last and prick yarn, with single action interlock knob place the interlock position then available packages strand interlock setting knob control single twist cabling machine (1) twisted wire and S/Z bundling machine (2) simultaneously, the rotating speed of twining package tape machine (4) is to finish the operation of stranding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106077371A CN102024528B (en) | 2010-12-28 | 2010-12-28 | Novel cable forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106077371A CN102024528B (en) | 2010-12-28 | 2010-12-28 | Novel cable forming device |
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| Publication Number | Publication Date |
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| CN102024528A true CN102024528A (en) | 2011-04-20 |
| CN102024528B CN102024528B (en) | 2012-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010106077371A Active CN102024528B (en) | 2010-12-28 | 2010-12-28 | Novel cable forming device |
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| CN (1) | CN102024528B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102254643A (en) * | 2011-05-17 | 2011-11-23 | 芜湖飞云电工机械有限公司 | Steel belt locking device of cable steel wrapping machine |
| CN105070414A (en) * | 2015-08-27 | 2015-11-18 | 安庆日月电缆有限公司 | Cable synthesizing mechanism |
| WO2015184683A1 (en) * | 2014-06-03 | 2015-12-10 | 正威科技（深圳）有限公司 | Parallel cable packaging equipment |
| CN106205892A (en) * | 2016-08-29 | 2016-12-07 | 中天科技海缆有限公司 | A kind of waterstop indulges bag apparatus |
| CN107589505A (en) * | 2017-10-13 | 2018-01-16 | 无锡市华翎电工机械设备有限公司 | Optical cable stranding production method |
| CN112850362A (en) * | 2020-12-31 | 2021-05-28 | 江阴天润信息技术有限公司 | Constant-tension unreeling control system suitable for application in rotating body |
| CN114035293A (en) * | 2021-12-15 | 2022-02-11 | 西安西古光通信有限公司 | Optical fiber cable integrated forming device and production method thereof |
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| US4214430A (en) * | 1978-01-31 | 1980-07-29 | Siemens Aktiengesellschaft | Method and apparatus for the layerwise SZ-stranding of elements to be stranded about a flexible core strand |
| CN2241889Y (en) * | 1995-12-06 | 1996-12-04 | 邮电部武汉邮电科学研究院 | Twisting device for tube-type SZ-twist strand optical cable cable-forming machine |
| WO2006091989A1 (en) * | 2005-03-03 | 2006-09-08 | Peter Khu | Device for producing a cabling with alternating direction of lay |
| CN1996509A (en) * | 2006-12-25 | 2007-07-11 | 上海乐庭电子线缆有限公司 | One-off cable making technology flow and device of twisted cable |
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2010
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4214430A (en) * | 1978-01-31 | 1980-07-29 | Siemens Aktiengesellschaft | Method and apparatus for the layerwise SZ-stranding of elements to be stranded about a flexible core strand |
| CN2241889Y (en) * | 1995-12-06 | 1996-12-04 | 邮电部武汉邮电科学研究院 | Twisting device for tube-type SZ-twist strand optical cable cable-forming machine |
| WO2006091989A1 (en) * | 2005-03-03 | 2006-09-08 | Peter Khu | Device for producing a cabling with alternating direction of lay |
| CN1996509A (en) * | 2006-12-25 | 2007-07-11 | 上海乐庭电子线缆有限公司 | One-off cable making technology flow and device of twisted cable |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102254643A (en) * | 2011-05-17 | 2011-11-23 | 芜湖飞云电工机械有限公司 | Steel belt locking device of cable steel wrapping machine |
| CN102254643B (en) * | 2011-05-17 | 2013-08-14 | 芜湖飞云电工机械有限公司 | Steel belt locking device of cable steel wrapping machine |
| WO2015184683A1 (en) * | 2014-06-03 | 2015-12-10 | 正威科技（深圳）有限公司 | Parallel cable packaging equipment |
| CN105070414A (en) * | 2015-08-27 | 2015-11-18 | 安庆日月电缆有限公司 | Cable synthesizing mechanism |
| CN106205892A (en) * | 2016-08-29 | 2016-12-07 | 中天科技海缆有限公司 | A kind of waterstop indulges bag apparatus |
| CN107589505A (en) * | 2017-10-13 | 2018-01-16 | 无锡市华翎电工机械设备有限公司 | Optical cable stranding production method |
| CN112850362A (en) * | 2020-12-31 | 2021-05-28 | 江阴天润信息技术有限公司 | Constant-tension unreeling control system suitable for application in rotating body |
| CN112850362B (en) * | 2020-12-31 | 2024-05-28 | 江阴天润信息技术有限公司 | Constant tension unreeling control system suitable for application in rotating body |
| CN114035293A (en) * | 2021-12-15 | 2022-02-11 | 西安西古光通信有限公司 | Optical fiber cable integrated forming device and production method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102024528B (en) | 2012-03-21 |
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