CN210393252U - Length control device of silk winder - Google Patents
Length control device of silk winder Download PDFInfo
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- CN210393252U CN210393252U CN201920980993.1U CN201920980993U CN210393252U CN 210393252 U CN210393252 U CN 210393252U CN 201920980993 U CN201920980993 U CN 201920980993U CN 210393252 U CN210393252 U CN 210393252U
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- photosensitive sensor
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- length control
- tensioning wheel
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Abstract
The utility model provides a fixed length device of a silk winder, which comprises a wire wheel, a fixed length measurement and control instrument, a tension wheel, an anti-drop wheel and a wire cutter which are connected in sequence along the wiring direction, wherein the fixed length measurement and control instrument is electrically connected with the wire cutter to perform the wire cutting treatment; a light absorption coating and a light reflection coating are arranged on the surface of the side wall of the tensioning wheel, and the light absorption coating and the light reflection coating respectively and uniformly occupy 1/2 of the surface area of the side wall of the tensioning wheel; a monitoring device is arranged on one side of the tensioning wheel and comprises a monitoring terminal, an LED light source, a photosensitive sensor, a comparator and a wireless module, wherein the LED light source and the photosensitive sensor vertically face the side wall of the tensioning wheel, and the photosensitive sensor is electrically connected with the comparator and the wireless module in sequence; the wireless module is connected to the monitoring terminal through a wireless network; has the advantages of simple structure, convenient operation, time and labor saving and contribution to improving the production efficiency.
Description
Technical Field
The utility model belongs to the technical field of weaving equipment, concretely relates to spooler length fixing device.
Background
A winder is a device for winding a spinning cake onto a bobbin. Because of the influence of the continuous change of the size, tension, forming, environment and the like of the raw yarn bobbin, the length of each bobbin after winding of the silk winder is inconsistent, the difference is up to 20 percent when the bobbin is applied to the textile industry to the maximum, and when a semi-finished product is used as a warp and is produced by sectional warping, tail yarns are different in length, so that waste is caused. The function of the winder is to change the package and increase the yarn capacity of the yarn package, and the working mode is to connect the cop (or skein) with less capacity through winding to form a bobbin with larger capacity, and the capacity of one bobbin is equivalent to more than twenty cop. The fixed-length measurement and control instrument is arranged on the winder, the length of the yarn on each bobbin can be controlled, the work of each bobbin is independently carried out, when the bobbin is broken and does not have the yarn, and when the yarn reaches the set length and is cut off by the filament cutter, the work of the winder is stopped, a worker needs to continuously patrol, on some larger winders, the number of the bobbins is very large, the worker needs to continuously patrol, the bobbins which stop working can work again, the pressure of the worker is increased, meanwhile, the bobbins which are broken and do not have the yarn can not be timely processed, and the work efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a winding machine fixed length device to solve current winding machine, its fixed length adopts single fixed length to observe and control the appearance though can the fixed length shred but lack the warning function after shredding the completion, if the staff can not in time discover and handle, then influence machining efficiency's problem.
The utility model provides a following technical scheme:
a silk winder length control device comprises a wire guide wheel, a length control and measurement instrument, a tension wheel, an anti-drop wheel and a wire cutter which are sequentially connected along a wiring direction, wherein the length control and measurement instrument is electrically connected with the wire cutter to perform wire cutting treatment; a light absorption coating and a light reflection coating are arranged on the surface of the side wall of the tensioning wheel, and the light absorption coating and the light reflection coating respectively and uniformly occupy 1/2 of the surface area of the side wall of the tensioning wheel; a monitoring device is arranged on one side of the tensioning wheel and comprises a monitoring terminal, an LED light source, a photosensitive sensor, a comparator and a wireless module, wherein the LED light source and the photosensitive sensor vertically face the side wall of the tensioning wheel, and the photosensitive sensor is electrically connected with the comparator and the wireless module in sequence; the wireless module is connected to the monitoring terminal through a wireless network.
Preferably, the photosensitive sensor is electrically connected with a filtering and amplifying circuit and an AD conversion circuit, and the photosensitive sensor is sequentially electrically connected with the filtering and amplifying circuit, the AD conversion circuit and the comparator.
Preferably, the wireless module is an NB-IOT module, and the NB-IOT base station and the monitoring terminal implement wireless communication.
Preferably, the monitoring terminal comprises a mobile phone, a tablet and a computer.
The utility model has the advantages that:
the utility model relates to a length control device of a silk winder, which ensures that the winding length of silk threads on each bobbin is basically consistent through a thread cutter and a fixed length measurement and control instrument, simplifies the operation and improves the production efficiency; on the basis of the fixed-length work of the fixed-length tester, the monitoring device is introduced, the working state of the tension wheel is monitored through the monitoring device often, the working state of the winder is reflected, then the state signals are sent to the remote monitoring terminal through the wireless module, unified management is conducted on a large number of windings, faults of the winder are found in time or the windings are replaced, time and labor are saved, and the labor intensity of workers is reduced.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Labeled as: 1. the system comprises a wire guide wheel, 2, a fixed length measuring and controlling instrument, 3, a tension wheel, 4, an anti-drop wheel, 5, a wire cutter, 6, a monitoring device, 61.LED light sources, 62, a photosensitive sensor, 63, a comparator, 64, an NB-IOT module, 65.NB-IOT base station and 66, a monitoring terminal.
Detailed Description
As shown in fig. 1, a length control device of a silk winder comprises a wire guide wheel 1, a length control and control instrument 2, a tension wheel 3, an anti-drop wheel 4 and a wire cutter 5 which are connected in sequence along a wiring direction, wherein the length control and control instrument 2 is electrically connected with the wire cutter 5 for cutting wires; the side wall surface of the tensioning wheel 3 is provided with a light absorption coating and a light reflection coating, and the light absorption coating and the light reflection coating respectively and uniformly occupy 1/2 of the side wall surface area of the tensioning wheel 3; a monitoring device 6 is arranged on one side of the tensioning wheel 3, the monitoring device 6 comprises a monitoring terminal 66, an LED light source 61, a photosensitive sensor 62, a comparator 63 and a wireless module, the wireless module is an NB-IOT module 64, wireless communication is achieved between the NB-IOT base station 65 and the monitoring terminal 66, and the monitoring terminal 66 comprises a mobile phone, a tablet and a computer; the LED light source 61 and the photosensitive sensor 62 vertically face the side wall of the tensioning wheel 3, and the photosensitive sensor 62 is electrically connected with the comparator 63 and the wireless module in sequence; the photosensitive sensor 62 is electrically connected to a filter amplifier circuit and an AD converter circuit, and the photosensitive sensor 62 is electrically connected to the filter amplifier circuit, the AD converter circuit, and the comparator 63 in sequence.
The working process of the specific embodiment is that the surface of the original tension pulley 2 is equally covered with the light absorption coating and the light reflection coating according to the area of 1:1, the monitoring device 6 is arranged on one side, the monitoring device 6 irradiates the surface of the tension pulley 3 through the LED light source, reflected light is collected through the photosensitive sensor 62, and as the surface of the tension pulley 3 adopts the arrangement of equally dividing the light absorption coating and the light reflection coating, the intensity of the reflected light collected by the photosensitive sensor 62 is different when the tension pulley 3 rotates at a constant speed and stops; for example, when the tension wheel 3 rotates at a constant speed, the light-absorbing coating and the light-reflecting coating slide alternately, and the intensity collected by the photosensitive sensor 62 is moderate; when the tension wheel 3 stops and is positioned on one surface of the light absorption coating, the intensity collected by the photosensitive sensor 62 is smaller; when the tension wheel 3 stops and is positioned on one surface of the reflective coating, the intensity acquired by the photosensitive sensor 62 is high; a range value can be preset in advance for the comparator 63, and when the value of the photosensitive sensor 62 is within the range value, the winder can be judged to be in a normal working state; when the numerical value of the photosensitive sensor 62 exceeds the range value, it can be judged that the winding machine does not work or the bobbin cutter needs to replace bobbins after the bobbin cutter is cut, at the moment, the comparator 63 transmits a signal to the NB-IOT module, the NB-IOT module is in wireless communication with the monitoring terminal 66 through an NB-IOT base station, and reminds the monitoring terminal 66 of the winding machine which needs to be operated, and as each bobbin cutter 5 corresponds to one monitoring device 6, the bobbin cutter can be numbered, and the winding machine which needs to be operated can be quickly found through the number obtained by the monitoring terminal 66.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. A silk winder length control device comprises a wire guide wheel, a length control and measurement instrument, a tension wheel, an anti-drop wheel and a wire cutter which are sequentially connected along a wiring direction, and is characterized in that the length control and measurement instrument is electrically connected with the wire cutter to perform wire cutting; a light absorption coating and a light reflection coating are arranged on the surface of the side wall of the tensioning wheel, and the light absorption coating and the light reflection coating respectively and uniformly occupy 1/2 of the surface area of the side wall of the tensioning wheel; a monitoring device is arranged on one side of the tensioning wheel and comprises a monitoring terminal, an LED light source, a photosensitive sensor, a comparator and a wireless module, wherein the LED light source and the photosensitive sensor vertically face the side wall of the tensioning wheel, and the photosensitive sensor is electrically connected with the comparator and the wireless module in sequence; the wireless module is connected to the monitoring terminal through a wireless network.
2. The winding machine length control device according to claim 1, wherein the photosensitive sensor is electrically connected to a filter amplifier circuit and an AD converter circuit, and the photosensitive sensor is electrically connected to the filter amplifier circuit, the AD converter circuit and the comparator in sequence.
3. The length control device of the silk winder according to claim 1, wherein the wireless module is an NB-IOT module, and the NB-IOT module is in wireless communication with the monitoring terminal through an NB-IOT base station.
4. The winder length control device according to claim 1, wherein the monitoring terminal includes a mobile phone, a tablet and a computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920980993.1U CN210393252U (en) | 2019-06-26 | 2019-06-26 | Length control device of silk winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920980993.1U CN210393252U (en) | 2019-06-26 | 2019-06-26 | Length control device of silk winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210393252U true CN210393252U (en) | 2020-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920980993.1U Active CN210393252U (en) | 2019-06-26 | 2019-06-26 | Length control device of silk winder |
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| CN (1) | CN210393252U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113638113A (en) * | 2021-10-13 | 2021-11-12 | 布鲁希斯纺织用品(南通)有限公司 | Intelligent photoelectric induction breakage-proof tensioner for spinning |
-
2019
- 2019-06-26 CN CN201920980993.1U patent/CN210393252U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113638113A (en) * | 2021-10-13 | 2021-11-12 | 布鲁希斯纺织用品(南通)有限公司 | Intelligent photoelectric induction breakage-proof tensioner for spinning |
| CN113638113B (en) * | 2021-10-13 | 2021-12-21 | 布鲁希斯纺织用品(南通)有限公司 | Intelligent photoelectric induction breakage-proof tensioner for spinning |
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