CN210410582U - Automatic stacking and batching system - Google Patents
Automatic stacking and batching system Download PDFInfo
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- CN210410582U CN210410582U CN201921208939.1U CN201921208939U CN210410582U CN 210410582 U CN210410582 U CN 210410582U CN 201921208939 U CN201921208939 U CN 201921208939U CN 210410582 U CN210410582 U CN 210410582U
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Abstract
An automatic stacking and batching system comprises a plurality of bins, a feeding system and a discharging system, wherein the bins comprise a plurality of stacking ground bins which are closely arranged and at least one feeding ground bin which is positioned on one side of the stacking ground bins and is higher than the ground; therefore, the utility model discloses simple structure, operation maintenance is convenient, realizes exempting from artifical automatic feeding, practices thrift the cost, and pollution abatement and emission. The reliability and stability of the equipment operation are improved.
Description
Technical Field
The utility model relates to a bituminous mixture agitated vessel's technical field especially relates to an automatic windrow feed proportioning system.
Background
The feed system feed bin of cold aggregate of current pitch mixing station is small, need build large-scale storage silo near the mixing station and realize the incessant production of equipment, and at this in-process, need be incessant with the loader add the material of stacking in with the stock ground to the cold aggregate storehouse, not only consumed a large amount of manpower and material resources, still can also produce a large amount of raise dusts and noise at the material loading in-process, produce harmful effects to environment and staff's health and operational environment.
Therefore, the designer of the utility model, in view of the above-mentioned defects, through careful research and design, synthesizes the experience and achievement of related industries for a long time, and researches and designs an automatic stockpiling and batching system to overcome the above-mentioned defects.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic windrow feed proportioning system, its simple structure, the operation maintenance is convenient, realizes exempting from artifical automatic feeding, practices thrift the cost, pollution abatement and emission. The reliability and stability of the equipment operation are improved.
In order to solve the problem, the utility model discloses an automatic windrow feed proportioning system, including a plurality of feed bins, feeding system and unloading system, its characterized in that:
the multiple storage bins comprise a plurality of tightly-arranged stacking ground bins and at least one loading ground bin which is positioned on one side of the stacking ground bin and is higher than the ground, the loading system is arranged between the loading ground bin and the stacking ground bin to convey aggregate in the loading ground bin to the proper stacking ground bin, and the unloading system is arranged at the bottoms of the multiple stacking ground bins to output aggregate in the corresponding stacking ground bin.
Wherein: the feeding system comprises a plurality of material taking belt conveyors, a plurality of material collecting belt conveyors, a plurality of bucket elevators, a plurality of material distributing belt conveyors and a plurality of material distributing belt conveyors, one end of each material taking belt conveyor is located below one of the material feeding ground bins, the other end of each material taking belt conveyor is located above one end of the material collecting belt conveyor, the other end of each material collecting belt conveyor is connected to the lower end of one of the bucket elevators, each material distributing belt conveyor is located at the upper end of one of the bucket elevators, and one end of each material distributing belt conveyor is arranged below one end of one of the material distributing belt conveyors.
Wherein: the unloading system contains a plurality of ejection of compact belt feeder and receipts material belt feeder, and each ejection of compact belt feeder connects gradually and is located the below in each windrow ground storehouse, thereby receive the unloading operation that the material belt feeder is located the terminal below of ejection of compact belt feeder and realizes different windrows feed bins.
Wherein: the automatic feeding device is also provided with a control unit, and the control unit is connected to the multiple bins, the feeding system and the discharging system.
Wherein: the top of each feeding ground bin is provided with a large material grid sieve, the bottom of each feeding ground bin is provided with a discharge hole, and the discharge hole is provided with a hopper unit.
Wherein: be furnished with shock dynamo in the bucket body in each loading ground storehouse, be provided with material loading indicating device on the loading ground storehouse and be used for instructing haulage vehicle whether allow the material loading and to which material loading ground storehouse material loading.
Wherein: the center of each stockpiling ground bin is provided with a proximity switch.
Wherein: the bottom of each feeding ground bin and each stacking ground bin is provided with an adjusting door for adjusting the discharge capacity of the materials.
Wherein: each material distribution belt conveyor is provided with a discharge trolley, the discharge trolley comprises a discharge belt conveyor capable of realizing a forward and reverse rotation bidirectional discharge function, the width of the discharge belt conveyor is 0.8-1 meter, and the length of the discharge belt conveyor is 4-5 meters; the discharge trolley is provided with a material level meter.
Wherein: the material piling ground bins in the storage bins comprise a plurality of first material piling ground bins and a plurality of second material piling ground bins with rectangular cross sections, the first material piling ground bins are larger than the second material piling ground bins, two first material piling ground bins are arranged at the upper left corner side by side, the plurality of second material piling ground bins comprise four material piling ground bins arranged at the upper right corner and ten materials arranged in two rows at the lower corner, the number of the material loading ground bins is three and arranged side by side, a first material taking belt conveyor, a second material taking belt conveyor and a third material taking belt conveyor are respectively arranged below the three material loading ground bins, a first material collecting belt conveyor connected with the first material taking belt conveyor and a second material collecting belt conveyor connected with the second material taking belt conveyor for taking materials, the first material collecting belt conveyor is connected to a first bucket type lifting machine, the second material collecting belt conveyor is connected to a second bucket lifting machine, the first bucket lifting machine is connected to a first material distributing belt conveyor, the second bucket elevator is connected to a second distribution belt conveyor, two ends of the first distribution belt conveyor are connected to the first distribution belt conveyor and the second distribution belt conveyor respectively, two ends of the second distribution belt conveyor are connected to the third distribution belt conveyor and the fourth distribution belt conveyor respectively, and the first distribution belt conveyor, the second distribution belt conveyor, the third distribution belt conveyor and the fourth distribution belt conveyor are arranged in parallel.
According to the structure, the utility model discloses an automatic windrow feed proportioning system has following effect:
1. simple structure, operation and maintenance are convenient, realize exempting from artifical automatic feeding, practice thrift the cost, reduce pollution and discharge. The reliability and stability of equipment operation are improved;
2. when realizing storing a large amount of materials, realize full automatization material loading, save the manpower and the material resources that the loader material loading consumed, greatly reduced production management cost, the energy saving reduces exhaust emission and noise pollution, makes cold burden feed system's stability and reliability improve simultaneously.
The details of the present invention can be obtained from the following description and the attached drawings.
Drawings
Fig. 1 shows a schematic structural diagram of the automatic stacking and batching system of the present invention.
Fig. 2 shows a side view of fig. 1.
Fig. 3 shows a top view of fig. 1.
Fig. 4 shows a schematic view of the feeding system of the present invention.
Fig. 5 shows a schematic diagram of the discharge system of the present invention.
Fig. 6 shows a schematic diagram of the bin position of the present invention.
Detailed Description
Referring to fig. 1, 2, 3, 4 and 5, the automatic windrow batching system of the present invention is shown.
Automatic windrow feed proportioning system includes a plurality of feed bins, charge-in system 12 and unloading system 13, a plurality of feed bins contain a plurality of windrows ground storehouse 10 and at least one that closely arrange and are located windrows ground storehouse one side and be higher than the ground feed ground storehouse 11, the ground feed storehouse 11 supplies transport means such as loading and unloading car to put into the aggregate loading and unloading, charge-in system 12 sets up between ground feed storehouse 11 and windrows ground storehouse 10 to carry the aggregate in ground feed storehouse 11 to suitable windrows ground storehouse 10 in, unloading system 13 sets up in the aggregate in a plurality of windrows ground storehouse 10 in order to export corresponding windrows ground storehouse 10.
Referring also to fig. 6, in one embodiment, the ground stacking bin 10 in the storage bin comprises a plurality of first ground stacking bins 1 and a plurality of second ground stacking bins 2 with rectangular cross sections, the first ground stacking bin 1 is larger than the second ground stacking bin 2, two first ground stacking bins 1 are arranged in the upper left corner side by side, the second ground stacking bins 2 comprise four bins arranged in the upper right corner and 10 bins located in two rows in the lower row, and the ground loading bins 11 are three and arranged side by side.
Referring to fig. 4, the feeding system 12 includes a plurality of material taking belt conveyors 121, a plurality of material collecting belt conveyors 122, a plurality of bucket elevators 123, a plurality of material distributing belt conveyors 124 and a plurality of material distributing belt conveyors 125, one end of each material taking belt conveyor 121 is located below one of the material loading ground bins 11, the other end of each material collecting belt conveyor 122 is located above one end of each material collecting belt conveyor 122, the other end of each material collecting belt conveyor 122 is connected to the lower end of one of the bucket elevators 123, each material distributing belt conveyor 124 is located at the upper end of one of the bucket elevators 123, each material distributing belt conveyor 125 is arranged in parallel and located above the material stacking ground bin 10, one end of each material distributing belt conveyor 125 is arranged below one end of one of the material distributing belt conveyors 124, so that aggregate falls into the material taking belt conveyors from different material loading ground bins, is taken by the belt conveyors and conveyed to the material, the bucket elevator is responsible for lifting the aggregate to the top of the storage bin and conveying to the material distribution belt conveyor, and then conveying the aggregate to different material distribution belt conveyors, the material distribution belt conveyor can be a three-level material distribution belt conveyor, the material distribution belt conveyor has a forward and reverse rotation function, and conveys the material to different material distribution belt conveyors through adjustment and steering, the material distribution belt conveyor can be a four-level material distribution belt conveyor, a movable discharging trolley is arranged on the material distribution belt conveyor, and the discharging trolley can perform forward and reverse rotation bidirectional discharging so as to discharge the aggregate to different material pushing ground bins.
Wherein, a control unit can be arranged and is connected to the plurality of bins, the feeding system 12 and the discharging system 13 to realize automatic control.
Wherein, the top in each feed bin 11 is equipped with big material check sieve, and open the bottom has the discharge gate, and the discharge gate is furnished with the hopper unit, and the bottom of hopper unit is located the top of getting the material belt feeder.
The concrete control mode is that the first stockpiling bin 1 is used for piling RAP materials, the second stockpiling bin 2 is used for piling conventional cold aggregate materials, and three second stockpiling bins 2 are provided with arch breaking devices and only used for piling fine materials with the smallest grain size.
Wherein, a first material taking belt 1211, a second material taking belt 1212 and a third material taking belt 1213 are respectively arranged below the three feeding ground bins 11, a first material collecting belt 1221 connected to the first material taking belt 1211 and a second material collecting belt 1222 connected to the second material taking belt 1212 and the third material taking belt 1213, the first material collecting belt 1221 is connected to a first bucket elevator 1231, the second material collecting belt 1222 is connected to a second bucket elevator 1232, the first bucket elevator 1231 is connected to a first material distributing belt 1241, the second bucket elevator 1232 is connected to a second material distributing belt 1242, two ends of the first material distributing belt 1241 are respectively connected to the first material distributing belt 1251 and the second material distributing belt 1252, two ends of the second material distributing belt 1242 are respectively connected to a third material distributing belt 1253 and a fourth material distributing belt 1254, and first cloth belt feeder 1251, second cloth belt feeder 1252, third cloth belt feeder 1253 and fourth cloth belt feeder 1254 all parallel arrangement, as shown in the figure, first cloth belt feeder 1251 and second cloth belt feeder 1252 set up in the top of two upper windrow ground storehouses, third cloth belt feeder 1253 and fourth cloth belt feeder 1254 set up in the top of two lower windrow ground storehouses.
Therefore, in order to realize the automatic stacking and distributing function of the stacking ground bin, a plurality of belt conveyors and bucket elevators are arranged on the basis of the ground bin, so that the aggregate is smoothly conveyed to different stacking ground bins.
Wherein, be furnished with shock dynamo in the bucket body of each loading ground storehouse 11, be provided with material loading indicating device on the loading ground storehouse 11 for instruct haulage vehicle whether allow the material loading and to which material loading ground storehouse in material loading.
And the central positions of all the stacking ground bins are provided with 16 proximity switches in total, and the two ends of each distribution belt conveyor are respectively provided with 8 limit proximity switches in total.
Wherein, the bottom in each material loading ground storehouse and windrow ground storehouse is equipped with the governing door for adjust the discharge capacity of material.
The stockpiling ground bin is not limited to the arrangement mode in the application, can be flexibly combined, and is composed of a plurality of silos, the length, the width and the height of the silos are designed according to actual site conditions and requirements, a discharge port is formed in the bottom of the stockpiling ground bin, a hopper unit is configured at the lower part of the discharge port, and an arch breaking device is installed on the outer wall of the silo at a proper position according to the external dimension of the silo.
The arch breaking device is composed of a vibration motor, a vibration arm and a fixed support.
The material distribution belt conveyor is driven by an electric roller and can realize the function of forward and reverse rotation, and is characterized in that the width of the material distribution belt conveyor is 0.8-1 m; the length of the material is 8-10 m.
The width of the material distribution belt conveyor is 0.8-1m, the length of the material distribution belt conveyor is 40-50m, the material distribution belt conveyor is provided with an unloading trolley, the unloading trolley comprises an unloading belt conveyor capable of realizing a forward and reverse rotation bidirectional unloading function, the width of the unloading belt conveyor is 0.8-1m, and the length of the unloading belt conveyor is 4-5 m; the discharge trolley is provided with a material level meter.
The specific operation flow is as follows:
1. and starting a ground bin feeding program, and prompting that feeding is forbidden (a red warning lamp can be used) by a warning signal at the feeding ground bin.
2. And (4) selecting the bins manually, wherein an operator can judge which number of stockpile ground bins the aggregate needs to be unloaded to manually select the bins in a control room according to the aggregate specification on the material transporting vehicle.
3. After the bin selection and the inspection are finished, the transportation equipment for unloading to a certain bin path is sequentially started according to the selected bin, the warning signal at the corresponding loading ground bin prompts that the loading is allowed (a green warning lamp can be used) according to the bin selection and the loading path, the unloading truck unloads the material to the loading ground bin, and when the level gauge detects that the material is fully unloaded, the warning signal is sent out, and the unloading is finished.
4. And (4) starting each distributing machine and the bucket elevator in sequence, and conveying the aggregate to the specified stockpiling ground bin.
Referring to fig. 5, the blanking system 13 includes a plurality of discharging belt conveyors 131 and a receiving belt conveyor 132, each discharging belt conveyor 131 is connected in sequence and is located below each stacking ground bin, the receiving belt conveyor 132 is located below the end of the discharging belt conveyor 132, so as to realize blanking operations of different stacking ground bins, wherein a discharging port is opened at the bottom of each stacking ground bin, and a mixing station feeding hopper unit is arranged below the discharging port.
Therefore, the utility model discloses can realize the benefit storehouse of multiple different specification materials and carry to pitch mixing station, convenient to use, reduce cost, the reliability is high.
Therefore, the utility model has the advantages that:
1. simple structure, operation and maintenance are convenient, realize exempting from artifical automatic feeding, practice thrift the cost, reduce pollution and discharge. The reliability and stability of equipment operation are improved;
2. when realizing storing a large amount of materials, realize full automatization material loading, save the manpower and the material resources that the loader material loading consumed, greatly reduced production management cost, the energy saving reduces exhaust emission and noise pollution, makes cold burden feed system's stability and reliability improve simultaneously.
It is to be understood that the above description and illustrations are exemplary only and are not intended to limit the present disclosure, application, or uses. While embodiments have been described in the embodiments and depicted in the drawings, the present invention is not limited to the particular examples illustrated by the drawings and described in the embodiments as the best mode presently contemplated for carrying out the teachings of the present invention, and the scope of the present invention is intended to include any embodiments that fall within the foregoing description and the appended claims.
Claims (10)
1. The utility model provides an automatic windrow feed proportioning system, includes a plurality of feed bins, feeding system and unloading system, its characterized in that:
the multiple storage bins comprise a plurality of tightly-arranged stacking ground bins and at least one loading ground bin which is positioned on one side of the stacking ground bin and is higher than the ground, the loading system is arranged between the loading ground bin and the stacking ground bin to convey aggregate in the loading ground bin to the proper stacking ground bin, and the unloading system is arranged at the bottoms of the multiple stacking ground bins to output aggregate in the corresponding stacking ground bin.
2. The automated windrow batching system of claim 1, wherein: the feeding system comprises a plurality of material taking belt conveyors, a plurality of material collecting belt conveyors, a plurality of bucket elevators, a plurality of material distributing belt conveyors and a plurality of material distributing belt conveyors, one end of each material taking belt conveyor is located below one of the material feeding ground bins, the other end of each material taking belt conveyor is located above one end of the material collecting belt conveyor, the other end of each material collecting belt conveyor is connected to the lower end of one of the bucket elevators, each material distributing belt conveyor is located at the upper end of one of the bucket elevators, and one end of each material distributing belt conveyor is arranged below one end of one of the material distributing belt conveyors.
3. The automated windrow batching system of claim 1, wherein: the unloading system contains a plurality of ejection of compact belt feeder and receipts material belt feeder, and each ejection of compact belt feeder connects gradually and is located the below in each windrow ground storehouse, thereby receive the unloading operation that the material belt feeder is located the terminal below of ejection of compact belt feeder and realizes different windrows feed bins.
4. The automated windrow batching system of claim 1, wherein: the automatic feeding device is also provided with a control unit, and the control unit is connected to the multiple bins, the feeding system and the discharging system.
5. The automated windrow batching system of claim 1, wherein: the top of each feeding ground bin is provided with a large material grid sieve, the bottom of each feeding ground bin is provided with a discharge hole, and the discharge hole is provided with a hopper unit.
6. The automated windrow batching system of claim 1, wherein: be furnished with shock dynamo in the bucket body in each loading ground storehouse, be provided with material loading indicating device on the loading ground storehouse and be used for instructing haulage vehicle whether allow the material loading and to which material loading ground storehouse material loading.
7. The automated windrow batching system of claim 1, wherein: the center of each stockpiling ground bin is provided with a proximity switch.
8. The automated windrow batching system of claim 1, wherein: the bottom of each feeding ground bin and each stacking ground bin is provided with an adjusting door for adjusting the discharge capacity of the materials.
9. The automated windrow batching system of claim 2, wherein: each material distribution belt conveyor is provided with a discharge trolley, the discharge trolley comprises a discharge belt conveyor capable of realizing a forward and reverse rotation bidirectional discharge function, the width of the discharge belt conveyor is 0.8-1 meter, and the length of the discharge belt conveyor is 4-5 meters; the discharge trolley is provided with a material level meter.
10. The automated windrow batching system of claim 2, wherein: the material piling ground bins in the storage bins comprise a plurality of first material piling ground bins and a plurality of second material piling ground bins with rectangular cross sections, the first material piling ground bins are larger than the second material piling ground bins, two first material piling ground bins are arranged at the upper left corner side by side, the plurality of second material piling ground bins comprise four material piling ground bins arranged at the upper right corner and ten materials arranged in two rows at the lower corner, the number of the material loading ground bins is three and arranged side by side, a first material taking belt conveyor, a second material taking belt conveyor and a third material taking belt conveyor are respectively arranged below the three material loading ground bins, a first material collecting belt conveyor connected with the first material taking belt conveyor and a second material collecting belt conveyor connected with the second material taking belt conveyor for taking materials, the first material collecting belt conveyor is connected to a first bucket type lifting machine, the second material collecting belt conveyor is connected to a second bucket lifting machine, the first bucket lifting machine is connected to a first material distributing belt conveyor, the second bucket elevator is connected to a second distribution belt conveyor, two ends of the first distribution belt conveyor are connected to the first distribution belt conveyor and the second distribution belt conveyor respectively, two ends of the second distribution belt conveyor are connected to the third distribution belt conveyor and the fourth distribution belt conveyor respectively, and the first distribution belt conveyor, the second distribution belt conveyor, the third distribution belt conveyor and the fourth distribution belt conveyor are arranged in parallel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921208939.1U CN210410582U (en) | 2019-07-30 | 2019-07-30 | Automatic stacking and batching system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921208939.1U CN210410582U (en) | 2019-07-30 | 2019-07-30 | Automatic stacking and batching system |
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| CN210410582U true CN210410582U (en) | 2020-04-28 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115215072A (en) * | 2022-07-28 | 2022-10-21 | 四川公路桥梁建设集团有限公司 | Unmanned full-automatic feeding device |
| CN116715040A (en) * | 2023-02-01 | 2023-09-08 | 福建省铁拓机械股份有限公司 | Automatic feeding system and method for aggregate warehouse |
| CN117022969A (en) * | 2023-09-26 | 2023-11-10 | 廊坊德基机械科技有限公司 | Sand and stone finished product bin feeding device and control method |
-
2019
- 2019-07-30 CN CN201921208939.1U patent/CN210410582U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115215072A (en) * | 2022-07-28 | 2022-10-21 | 四川公路桥梁建设集团有限公司 | Unmanned full-automatic feeding device |
| CN116715040A (en) * | 2023-02-01 | 2023-09-08 | 福建省铁拓机械股份有限公司 | Automatic feeding system and method for aggregate warehouse |
| CN117022969A (en) * | 2023-09-26 | 2023-11-10 | 廊坊德基机械科技有限公司 | Sand and stone finished product bin feeding device and control method |
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