CN210394158U

CN210394158U - Transverse moving mechanism in large glass longitudinal breaking-off separation system

Info

Publication number: CN210394158U
Application number: CN201921124112.2U
Authority: CN
Inventors: 唐益强; 陈智军; 杨阶强; 李国培; 李振邦; 张江涛; 王培信; 张继生; 秦华明; 龙景贵
Original assignee: Xianning CSG Glass Co Ltd
Current assignee: Xianning CSG Glass Co Ltd
Priority date: 2019-07-16
Filing date: 2019-07-16
Publication date: 2020-04-24
Anticipated expiration: 2029-07-16

Abstract

The utility model provides a transverse moving mechanism in a large-plate glass longitudinal breaking separation system, which is characterized in that the transverse moving mechanism comprises an upper bracket, a lower bracket and a plurality of conveyor belts arranged in the clearance of a conveyor roller, each conveyor belt is parallel to the conveyor roller, the upper bracket is provided with a second motor and a second transmission shaft, a belt wheel at one end of each conveyor belt is fixedly connected with the second transmission shaft, the second motor is matched with the second transmission shaft to drive each conveyor belt to move synchronously, the lower bracket is arranged below the upper bracket, and a plurality of first swing arms are arranged between the upper bracket and the lower bracket; the middle part of each first swing arm all articulates in the top of lower carriage, and each one end of first swing arm all articulates in the lower extreme of upper bracket, and each the other end of first swing arm all articulates has first cylinder, and each the other end of first cylinder articulates on the lower carriage. The utility model has the advantages of safety, convenience, less occupied space, high automation degree and the like.

Description

Transverse moving mechanism in large glass longitudinal breaking-off separation system

Technical Field

The utility model belongs to glass production facility field, concretely relates to cross sliding mechanism among disconnected piece-rate system is vertically broken off with fingers and thumb to big board glass.

Background

With the continuous improvement of the demand of people on material culture, the ultra-white and ultra-thick glass is gradually used in various consumption and exhibition places to replace the original common building material. At present, the ultra-white and ultra-thick glass is widely applied to places such as high-grade hotels, city sign buildings, government projects, high-grade exhibition halls and the like. Due to the wide application of glass, the requirements of downstream customers of float glass on the glass specification are diversified at present. Especially, the demand for glass with two longitudinal specifications of one opening and two cutting for ultra-large and ultra-thick glass is gradually increased, the conventional equipment can only produce large one opening and two cutting orders with the length of 4000mm, and when the large plate with the length exceeding 4000mm is broken, the quality problems of concave flanges, broken skins, slag falling and the like are easy to occur, the deep processing of downstream customers is influenced, the breakage rate is high, and a lot of unnecessary loss is brought to a company.

SUMMERY OF THE UTILITY MODEL

The utility model aims at the above-mentioned problem that exists to current technique, provide a big board glass vertically breaks sideslip mechanism among the disconnected piece-rate system off with the fingers and thumb, the utility model aims to solve the technical problem that one side of production line is transversely pushed away to the production line with the glass of beating on the production line to break off with the fingers and thumb to it and handle.

The purpose of the utility model can be realized by the following technical proposal: a transverse moving mechanism in a large glass longitudinal breaking and separating system is characterized by comprising an upper support, a lower support and a plurality of conveyor belts arranged in a gap of a conveying roller, wherein each conveyor belt is parallel to the conveying roller, a second motor and a second transmission shaft are arranged on the upper support, a belt wheel at one end of each conveyor belt is fixedly connected with the second transmission shaft, the second motor is matched with the second transmission shaft and can drive each conveyor belt to move synchronously, the lower support is arranged below the upper support, and a plurality of first swing arms are arranged between the upper support and the lower support; the middle part of each first swing arm all articulates in the top of lower carriage, and each one end of first swing arm all articulates in the lower extreme of upper bracket, and each the other end of first swing arm all articulates has first cylinder, and each the other end of first cylinder articulates on the lower carriage.

The conveying roller way of the full-automatic large-plate glass breaking and separating system is connected with a conveying roller way on a float glass automatic production line, a large glass plate to be broken and separated is conveyed into the system after cutting operation is finished at the upstream of the conveying roller way, at the moment, a first motor continuously drives a conveying roller in the section of conveying roller way to rotate so as to drive glass on the conveying roller way to longitudinally move, an infrared sensing device is arranged in the system, and when the system senses that the glass completely enters the system, the system automatically controls all first cylinders to synchronously contract (the initial state of the first cylinders is that piston rods extend out), so that all first swing arms are driven to swing, an upper support in a transverse moving mechanism is lifted, the upper ends of all conveying belts extend out of the conveying roller, and meanwhile, the glass on the conveying roller is lifted; and then, the second motor drives all the conveying synchronous motion, so that the glass is driven to transversely move towards the direction close to the transverse moving roller way, and the conveying rollers on the transverse moving roller way continuously rotate under the driving of the third motor, so that after one period of time, the glass transversely moves between the transverse moving mechanism and the transverse moving roller way.

The utility model has the advantages that:

this sideslip mechanism directly sets up in the transfer table, and contracts below the transfer roller at ordinary times, just can float out automatically when needing to carry out lateral shifting to glass, carries out lateral shifting to glass, has so not only practiced thrift the space in workshop, and the sideslip in-process, glass can not unsettled moreover, and is safe convenient.

Drawings

Fig. 1 is a schematic top view of the glass breaking and separating system.

Fig. 2 is an enlarged view of a portion a in fig. 1.

Fig. 3 is a schematic side view of the transfer mechanism in the glass breaking-off separation system.

Fig. 4 is a sectional view taken along the direction C-C in fig. 1.

Fig. 5 is a schematic structural view of a lower bracket in the glass breaking-off separation system.

Fig. 6 is a schematic side view of the breaking mechanism in the glass breaking-off separation system.

FIG. 7 is an enlarged view of detail B of FIG. 3;

fig. 8 is a schematic side view of the positioning roller in the glass breaking-off separation system.

In the figure, 1, a conveying roller bed; 11. a first roller bed frame; 12. a conveying roller; 13. a first motor; 14. a first drive shaft; 15. a bevel gear set; 2. a traversing mechanism; 21. an upper bracket; 22. a lower bracket; 23. a conveyor belt; 24. a second motor; 25. a second drive shaft; 26. a first swing arm; 27. a first cylinder; 3. a breaking-off mechanism; 31. a support; 32. breaking the rollers; 33. a second swing arm; 34. a second cylinder; 4. transversely moving the roller way; 41. a second roller bed frame; 42. a third motor; 43. a third drive shaft; 44. a positioning roller; 45. positioning blocks; 46. a third swing arm; 47. a third cylinder; 5. a stacking rack; 6. a transfer mechanism; 61. driving a vehicle; 62. a fourth motor; 63. a first sleeve; 64. a rack; 65. a transfer frame; 66. a fourth drive shaft; 67. a suction cup; 671. a suction cup body; 672. a second sleeve; 673. a baffle plate; 674. a connecting rod; 675. a spring; 7. and (3) glass.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 8, the full-automatic large glass breaking and separating system includes a conveying roller table 1, a transverse moving mechanism 2, a breaking mechanism 3, a transverse moving roller table 4, a stacker 5 and a transfer mechanism 6; the conveying roller table 1 comprises a first roller table frame 11 and a plurality of conveying rollers 12; each conveying roller 12 is rotatably connected to the top end of the first roller rack 11, and the conveying rollers 12 are uniformly arranged in parallel; the first roller bed frame 11 is also provided with a first motor 13 and a first transmission shaft 14, and the first motor 13 and the first transmission shaft 14 are matched to drive the conveying rollers 12 to synchronously rotate through a plurality of bevel gear sets 15; the transverse moving mechanism 2 comprises an upper support 21, a lower support 22 and a plurality of conveyor belts 23 arranged in a gap of the conveying roller 12, each conveyor belt 23 is parallel to the conveying roller 12, a second motor 24 and a second transmission shaft 25 are arranged on the upper support 21, belt wheels at one end of each conveyor belt 23 are fixedly connected with the second transmission shaft 25, the second motor 24 and the second transmission shaft 25 are matched to drive each conveyor belt 23 to move synchronously, the lower support 22 is arranged below the upper support 21, and a plurality of first swing arms 26 are arranged between the upper support 21 and the lower support 22; the middle part of each first swing arm 26 is hinged to the top end of the lower support 22, one end of each first swing arm 26 is hinged to the lower end of the upper support 21, the other end of each first swing arm 26 is hinged to a first air cylinder 27, and the other end of each first air cylinder 27 is hinged to the lower support 22; the breaking mechanism 3 comprises a support 31 and a breaking roller 32, a plurality of second swing arms 33 are arranged between the support 31 and the breaking roller 32, the middle parts of the second swing arms 33 are hinged to the top end of the support 31, one end of each second swing arm 33 is hinged to the breaking roller 32, the other end of each second swing arm 33 is hinged to a second air cylinder 34, and the other end of each second air cylinder 34 is hinged to the support 31; the transverse moving roller bed 4 comprises a second roller bed frame 41 and a plurality of conveying rollers 12, each conveying roller 12 is rotatably connected to the top end of the second roller bed frame 41, and the conveying rollers 12 are uniformly arranged in parallel; the second roller way frame 41 is also provided with a third motor 42 and a third transmission shaft 43, and the third motor 42 and the third transmission shaft 43 can be matched to drive the conveying rollers 12 to synchronously rotate through a plurality of bevel gear sets 15; the both sides of conveying table 1 are located to the stack frame 5, transport mechanism 6 includes a driving 61, driving 61 intermediate position department fixed mounting has fourth motor 62, fourth motor 62 both sides are fixed with all to be fixed with first sleeve 63 on driving 61, equal sliding connection has rack 64 in each first sleeve 63, each rack 64 lower extreme all is fixed in a transport frame 65 on, be equipped with fourth transmission shaft 66 between each first sleeve 63 and the fourth motor 62, all be equipped with the gear with rack 64 meshing on each fourth transmission shaft 66, transport frame 65 lower extreme is equipped with a plurality of sucking discs 67.

The conveying roller way 1 of the full-automatic large-plate glass breaking and separating system is connected with a conveying roller way 1 on a float glass automatic production line, a large plate 7 to be broken and separated is conveyed into the system after cutting operation is finished at the upstream of the conveying roller way 1, at the moment, a first motor 13 continuously drives a conveying roller 12 in the section of conveying roller way 1 to rotate, so that the glass 7 on the conveying roller way is driven to longitudinally move, an infrared sensing device is arranged in the system, and after the system senses that all the glass 7 enters the system, the system automatically controls all first air cylinders 27 to synchronously contract (the initial state of the first air cylinders 27 is that piston rods extend out), so that all first swing arms 26 are driven to swing, an upper support 21 in a transverse moving mechanism 2 is lifted, the upper ends of all the conveying belts 23 extend out of the conveying roller 12, and the glass 7 on the conveying roller 12 is lifted; next, the second motor 24 drives all the conveyor belts 23 to move synchronously, so as to drive the glass 7 to move transversely towards the direction close to the traverse roller way 4, and at the moment, the conveyor rollers 12 on the traverse roller way 4 also rotate continuously under the drive of the third motor 42, so that after a period of time, the glass 7 moves transversely between the traverse mechanism 2 and the traverse roller way 4; when the infrared sensing device in the system senses that the distance of the glass 7 in the transverse movement is just enough to enable the cutting trace finished at the upstream to be aligned with the breaking-off rollers 32, all the second cylinders 34 synchronously extend out (the initial state of the second cylinders 34 is piston rod contraction), the second swing arms 33 are driven to swing, the breaking-off rollers 32 are further lifted, the breaking-off operation of the glass 7 is completed, and the operation of the system for breaking off the large glass 7 by one opening two is completed. After the breaking operation is completed, the transverse moving mechanism 2 and the transverse moving roller way 4 stop running, the first air cylinder 27 and the second air cylinder 34 both return to the initial state, the conveyor belt 23 descends, the part of the glass 7 on the conveyor belt continues to be conveyed downwards along with the roller way, meanwhile, the next large glass 7 enters the conveyor roller way 1, and the system repeats the next breaking operation all the time. The staff can set up a baffle in the low reaches of rollgang 1, will finish the glass 7 that "two open" operation to leave on the part of rollgang 1 to block, wait for glass 7 transport mechanism 6 to transport it to the stacker 5. This disconnected piece-rate system is broken off with fingers and thumb of full-automatic big board glass 7 can replace artifical automatic completion to work such as breaking off with fingers and thumb, separation, stack of big board glass 7 with fingers and thumb, and degree of automation is high, and production efficiency is high.

The transverse roller table 4 is rotatably connected with a positioning roller 44, and the positioning roller 44 is parallel to the breaking-off roller 32; a row of positioning blocks 45 are fixed on the peripheral surface of the positioning roller 44 along the axial direction of the positioning roller 44, one end of the positioning roller 44 is fixedly connected with a third swing arm 46, the other end of the third swing arm 46 is hinged with a third air cylinder 47, and the other end of the third air cylinder 47 is hinged on the second roller way frame 41; during the conveying process of the glass 7 on the conveying roller way 1, a skew condition inevitably occurs, so that the cutting line is not parallel to the breaking-off rollers 32, the breaking-off rollers 32 cannot align with the cutting line, quality problems such as concave flanges, broken skins, slag falling and the like occur in the breaking-off operation process, downstream customers are influenced to carry out deep processing, the breakage rate is high, a lot of unnecessary losses are brought to companies, and the problem can be solved just by arranging the positioning rollers 44 on the transverse moving roller way 4. When the infrared sensing device on the traverse roller way 4 senses that the glass 7 enters the traverse roller way 4, the third cylinder 47 contracts (the piston rod of the third cylinder 47 is in an initial state), the positioning roller 44 is driven to rotate until the positioning block 45 moves to the highest point, and at the moment, the glass 7 continuously moves on the traverse roller way 4, so that the edge of the glass 7 is not in contact with the positioning block 45, part of the glass is in contact with the positioning block 45, and all the glass is in contact with the positioning block 45, therefore, the edge of the glass 7 is parallel to the positioning roller 44 and the breaking roller 32, a cutting line formed at the upstream of the glass 7 is parallel to the breaking roller 32, then the piston rod of the third cylinder 47 extends out again, the positioning block 45 moves downwards, the glass 7 is released, and the glass 7 continuously moves in parallel; when the cutting line on the glass 7 is aligned with the breaking-off roller 32, the breaking-off operation is performed.

The sucking disc 67 comprises a sucking disc body 671, a second sleeve 672, a baffle 673, a connecting rod 674 and a spring 675, wherein the baffle 673 and the second sleeve 672 are fixedly installed on the lower surface of the transfer frame 65, a through hole is formed in the baffle 673, the connecting rod 674 is inserted in the through hole and the second sleeve 672, a stopper is arranged at one end, located in the second sleeve 672, of the connecting rod 674, the outer diameter of the stopper is larger than the inner diameter of the through hole, and the other end of the connecting rod 674 is fixedly connected with the sucking disc body 671; the connecting rod 674 is sleeved with a spring 675, and the spring 675 is positioned between the baffle 673 and the sucker body 671; after the glass 7 completes the operation of 'one opening and two' in the breaking and separating system, the transferring mechanism 6 in the system starts to work, automatically moves to the stopping area of the glass 7 on the conveying roller way 1 and above the transverse moving roller way 4, then the fourth motor 62 works to drive the four transmission shafts to drive the rack 64 to move downwards, so that the suckers 67 slowly approach to the surface of the glass 7 to be transferred and slightly press down, and all the suckers 67 are adsorbed on the surface of the glass 7; then, the motor rotates reversely to drive the rack 64 to move upwards to lift the glass 7; finally, the travelling crane 61 moves to move the glass 7 to the upper part of the stacking frame 5 and slowly lowers the glass 7 to finish the separation and stacking of the glass 7. And set up structures such as sleeve, spring 675 at sucking disc body 671 and transport frame 65 support 31, protection glass 7 that not only can be fine avoids it to cause the damage in the transportation, can guarantee moreover that each sucking disc 67 homoenergetic adsorbs to glass 7 surface.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims

1. The transverse moving mechanism in the large glass longitudinal breaking and separating system is characterized by comprising an upper support (21), a lower support (22) and a plurality of conveying belts (23) arranged in a gap of the conveying rollers (12), wherein each conveying belt (23) is parallel to the conveying rollers (12), a second motor (24) and a second transmission shaft (25) are arranged on the upper support (21), belt wheels at one end of each conveying belt (23) are fixedly connected with the second transmission shaft (25), the second motor (24) and the second transmission shaft (25) are matched to drive each conveying belt (23) to synchronously move, the lower support (22) is arranged below the upper support (21), and a plurality of first swing arms (26) are arranged between the upper support (21) and the lower support (22); the middle part of each first swing arm (26) all articulates in the top of lower carriage (22), and the one end of each first swing arm (26) all articulates in the lower extreme of upper bracket (21), and the other end of each first swing arm (26) all articulates has first cylinder (27), and the other end of each first cylinder (27) articulates on lower carriage (22).