CN204624716U - Band steel side's bag gathering-device - Google Patents

Band steel side's bag gathering-device Download PDF

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Publication number
CN204624716U
CN204624716U CN201520314677.2U CN201520314677U CN204624716U CN 204624716 U CN204624716 U CN 204624716U CN 201520314677 U CN201520314677 U CN 201520314677U CN 204624716 U CN204624716 U CN 204624716U
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flat steel
band steel
steel side
jacking system
slideway
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CN201520314677.2U
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Chinese (zh)
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刘万荣
邓杏永
杜彬
陈文武
杜雷
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JIANGSU TAIFU XINGCHENG SPECIAL STEEL CO Ltd
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JIANGSU TAIFU XINGCHENG SPECIAL STEEL CO Ltd
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Abstract

本实用新型涉及一种扁钢方包收集装置,其特征在于:它包括两个支撑架(1)和滑道(7),支撑架(1)内开设轨道,轨道的前端和尾端均设有接近开关,所述两个支撑架(1)之间设置有小车(2),所述小车(2)上设置有电磁吸盘升降装置(4),所述连杆结构的底部固定有多个电磁吸盘(3),所述滑道(7)的尾端设有挡板,所述滑道(7)尾端的下方放置有接料升降装置(6),所述接料升降装置(6)顶部设置有扁钢收集槽(5)。这种扁钢方包收集装置可以减少扁钢在收集过程中与其它接触面间产生的摩擦,从而有效杜绝划伤的产生;控制扁钢下落高度,降低噪音,减少碰伤;通过将扁钢进行堆垛收集,成捆扁钢堆叠齐整,方便后续质检、精整修磨入库。

The utility model relates to a collection device for flat steel square bags, which is characterized in that it comprises two support frames (1) and slideways (7), and a track is set inside the support frame (1), and the front end and the tail end of the track are both arranged There is a proximity switch, a trolley (2) is set between the two support frames (1), an electromagnetic sucker lifting device (4) is set on the trolley (2), and a plurality of The electromagnetic chuck (3), the tail end of the slideway (7) is provided with a baffle, and the material receiving lifting device (6) is placed below the tail end of the slideway (7), and the material receiving lifting device (6) A flat steel collecting tank (5) is arranged on the top. This flat steel bag collection device can reduce the friction between the flat steel and other contact surfaces during the collection process, thereby effectively preventing the occurrence of scratches; control the falling height of the flat steel, reduce noise, and reduce bruises; For stacking and collection, bundles of flat steel are stacked neatly, which is convenient for subsequent quality inspection, finishing and grinding into storage.

Description

扁钢方包收集装置Flat steel square bag collection device

技术领域 technical field

本发明涉及一种扁钢方包收集装置,这种扁钢方包收集装置用于对成品扁钢进行堆垛打包,是一种扁钢的下线收集装置。 The invention relates to a flat steel square bag collecting device, which is used for stacking and packing finished flat steel, and is an off-line collecting device for flat steel.

背景技术 Background technique

在扁钢的传统生产工艺中,扁钢的下线收集通常是在成品辊道上安装拨料杆,待扁钢通过移送链后撞齐,再通过拨料杆的拨动,将收集辊道上的扁钢直接拨起,随后扁钢在自身重力的作用下通过拨料杆杆体滑落到收集槽进行收集。在长期的使用过程中,发现这样的收集方式,存在以下几个缺陷: In the traditional production process of flat steel, the off-line collection of flat steel is usually to install a driving rod on the finished product roller table. The flat steel is directly pulled up, and then the flat steel slides down to the collection tank through the rod body of the material under the action of its own gravity for collection. In the long-term use process, it is found that such a collection method has the following defects:

1、扁钢在拨料杆上滑动后,会受到一定程度的划伤、碰伤,引起表面质量问题,降低成材率,提高了报废率,增加生产成本。 1. After the flat steel slides on the material rod, it will be scratched and bruised to a certain extent, which will cause surface quality problems, reduce the yield of finished products, increase the scrap rate, and increase the production cost.

2、下线成品扁钢余温高,导致员工的工作环境较差。 2. The residual temperature of finished flat steel is high, resulting in a poor working environment for employees.

3、扁钢滑落时产生噪音大,影响员工健康。 3. When the flat steel slides down, it produces a lot of noise, which affects the health of employees.

4、收集的成捆扁钢杂乱,不便于后续的质检、精整及修磨,从而增加了员工的劳动难度与强度,降低了生产效率。 4. The collected bundles of flat steel are messy, which is inconvenient for subsequent quality inspection, finishing and grinding, thus increasing the labor difficulty and intensity of employees and reducing production efficiency.

为了提高产品质量,降低报废率,同时改善员工的工作环境,急需出现一种新型收集装置。 In order to improve product quality, reduce scrap rate, and improve the working environment of employees, a new type of collection device is urgently needed.

发明内容 Contents of the invention

本发明的目的在于克服上述不足,提供一种扁钢方包收集装置,这种种扁钢方包收集装置可以减少扁钢在收集过程中与其它接触面间产生的摩擦,从而有效杜绝划伤的产生;控制扁钢下落高度,降低噪音,减少碰伤;通过将扁钢进行堆垛收集,成捆扁钢堆叠齐整,方便后续质检、精整修磨入库。 The object of the present invention is to overcome the above-mentioned shortcomings and provide a flat steel square ladle collection device, which can reduce the friction between the flat steel and other contact surfaces during the collection process, thereby effectively preventing scratches. Production; control the falling height of the flat steel, reduce noise, and reduce bruises; by stacking and collecting the flat steel, the bundled flat steel is stacked neatly, which is convenient for subsequent quality inspection, finishing and grinding into the warehouse.

本发明的目的是这样实现的: The purpose of the present invention is achieved like this:

本发明扁钢方包收集装置的有益效果是: The beneficial effects of the flat steel square bag collecting device of the present invention are:

1、扁钢方包收集过程与生产过程无缝对接,不对生产过程造成任何影响。 1. The flat steel square ladle collection process is seamlessly connected with the production process, without any impact on the production process.

2、扁钢通过电磁吸盘动作进入扁钢收集槽,不再与其它接触面发生滑动摩擦,杜绝划伤。 2. The flat steel enters the flat steel collection tank through the action of the electromagnetic sucker, and no sliding friction occurs with other contact surfaces to prevent scratches.

3、扁钢层层堆叠,保证扁钢整齐。 3. The flat steel is stacked layer by layer to ensure that the flat steel is neat.

4、接料升降装置可有效控制扁钢下落高度,降低噪音,减少碰伤。 4. The material receiving lifting device can effectively control the falling height of the flat steel, reduce noise and reduce bruises.

5、扁钢收集槽的宽度可调,可以满足不同规格扁钢的生产要求。 5. The width of the flat steel collection tank is adjustable, which can meet the production requirements of different specifications of flat steel.

附图说明 Description of drawings

图1为本发明扁钢方包收集装置的结构示意图。 Fig. 1 is a structural schematic diagram of a flat steel square ladle collecting device of the present invention.

图2为图1的A向视图。 Fig. 2 is a view along the direction A of Fig. 1 .

其中:支撑架1、小车2、电磁吸盘3、电磁吸盘升降装置4、扁钢收集槽5、接料升降装置6、滑道7、扁钢方包8、垫板9、移送链10。 Among them: support frame 1, trolley 2, electromagnetic sucker 3, electromagnetic sucker lifting device 4, flat steel collection tank 5, material receiving lifting device 6, slideway 7, flat steel square bag 8, backing plate 9, transfer chain 10.

具体实施方式 Detailed ways

参见图1和图2,本发明涉及一种扁钢方包收集装置,它包括两个支撑架1和滑道7。 Referring to FIG. 1 and FIG. 2 , the present invention relates to a flat steel square ladle collecting device, which includes two support frames 1 and slideways 7 .

所述两个支撑架1均呈“F”型,用于支撑小车及其它部件,所述两个支撑架1安装在移送链10末端的前后两侧,从而实现生产的无缝对接,同时支撑架1的尾端超出于移送链10,支撑架1内开设轨道,轨道的前端和尾端均设有接近开关,该接近开关用于停止小车2的移动和给电磁吸盘3供电、断电,所述两个支撑架1之间设置有小车2,该小车2由电机带动齿轮驱动,小车2的滚轮设置于支撑架1的轨道中,从而可以在支撑架1的轨道中移动,触碰到接近开关时停止,所述小车2上设置有电磁吸盘升降装置4,该电磁吸盘升降装置4为一个连杆结构,该连杆结构包括多个相互铰接的连杆,连杆结构由气缸驱动,并通过弹簧进行复位,连杆结构的垂直长度可通过螺纹进行微调,用来电磁吸盘升降装置4的初始高度,所述连杆结构的底部固定有多个电磁吸盘3。 The two support frames 1 are in the shape of "F" and are used to support the trolley and other components. The two support frames 1 are installed on the front and rear sides of the end of the transfer chain 10, so as to realize the seamless connection of production and simultaneously support The tail end of the frame 1 exceeds the transfer chain 10, and a track is provided in the support frame 1, and a proximity switch is provided at the front end and the tail end of the track. A trolley 2 is arranged between the two support frames 1, and the trolley 2 is driven by a gear driven by a motor. The rollers of the trolley 2 are arranged in the track of the support frame 1, so that they can move in the track of the support frame 1 and touch the When the switch stops, the trolley 2 is provided with an electromagnetic chuck lifting device 4, and the electromagnetic chuck lifting device 4 is a connecting rod structure, which includes a plurality of mutually hinged connecting rods, which are driven by a cylinder and The spring is used for reset, and the vertical length of the connecting rod structure can be fine-tuned through the thread, which is used for the initial height of the electromagnetic chuck lifting device 4, and a plurality of electromagnetic chucks 3 are fixed on the bottom of the connecting rod structure.

所述滑道7设置在移送链10的尾端之后,该滑道7的尾端设有挡板,用于使扁钢受到挡板作用后,单片紧密排列在滑道7及移送链10上,形成一个堆垛好的扁钢方包8,所述滑道7尾端的下方开有一个坑,坑中放置有接料升降装置6,该接料升降装置6的顶部为一根连杆,该连杆的升降动作由油缸控制,所述接料升降装置6的顶部设置有扁钢收集槽5,扁钢收集槽5不高于滑道7,所述扁钢收集槽5与接料升降装置6之间设有垫板9,所述扁钢收集槽5中用于放置被电磁吸盘3吸起的扁钢。 The slideway 7 is arranged behind the tail end of the transfer chain 10, and the tail end of the slideway 7 is provided with a baffle plate, which is used to make the flat steels tightly arranged on the slideway 7 and the transfer chain 10 after the flat steel is subjected to the action of the baffle plate. On top, a stacked flat steel square bag 8 is formed, and a pit is opened below the tail end of the slideway 7, and a material receiving and lifting device 6 is placed in the hole, and the top of the material receiving and lifting device 6 is a connecting rod , the lifting action of the connecting rod is controlled by the oil cylinder, and the top of the material receiving lifting device 6 is provided with a flat steel collecting tank 5, the flat steel collecting tank 5 is not higher than the slideway 7, and the flat steel collecting tank 5 is connected with the receiving material A backing plate 9 is provided between the lifting devices 6 , and the flat steel collecting tank 5 is used for placing the flat steel sucked up by the electromagnetic chuck 3 .

这种扁钢方包收集装置的制作方法为: The manufacture method of this flat steel square bag collection device is:

一、焊接制作两个“F”型支撑架并安装在移送链末端的前后两侧,用于支撑横移小车及其它部件,同时支撑架的尾端超出移动链,超出部分可覆盖扁钢收集槽,“F”型支撑架的水平梁上加工有轨道,轨道两端设有接近开关。 1. Weld and manufacture two "F"-shaped support frames and install them on the front and rear sides of the end of the transfer chain to support the traversing trolley and other components. At the same time, the tail end of the support frame exceeds the moving chain, and the excess part can cover the flat steel collection The horizontal beam of the "F" type support frame is processed with a track, and proximity switches are provided at both ends of the track.

二、焊接制作小车,并加装滚轮,滚轮与支撑架上的轨道相配合,小车宽度正好让其安装在两个支撑架之间并且能够自由移动,小车由电机驱动。 2. Welding to make the trolley, and install the rollers. The rollers match the track on the support frame. The width of the trolley is just enough for it to be installed between the two support frames and can move freely. The trolley is driven by a motor.

三、在小车上安装电磁吸盘升降装置,升降装置即一个连杆结构,由气缸驱动,并通过弹簧进行复位,连杆长度可通过螺纹进行微调,用来控制升降装置的初始高度。 3. Install the electromagnetic sucker lifting device on the trolley. The lifting device is a connecting rod structure, which is driven by the cylinder and reset by the spring. The length of the connecting rod can be fine-tuned through the thread to control the initial height of the lifting device.

四、将电磁吸盘吊挂在横移小车之下,电磁吸盘与电磁吸盘升降装置底部固定,电磁吸盘有多个,且多个电磁吸盘保持同步工作。 4. Hang the electromagnetic sucker under the traversing trolley, fix the electromagnetic sucker and the bottom of the electromagnetic sucker lifting device, there are multiple electromagnetic suckers, and the multiple electromagnetic suckers keep working synchronously.

五、在移送链的尾端设置滑道,滑道的尾端设置挡板。 5. A slideway is set at the tail end of the transfer chain, and a baffle is set at the tail end of the slideway.

六、在滑道的尾端打坑,放入接料升降装置,升降装置高低动作由油缸带动连杆进行控制。 6. Make a hole at the end of the slideway and put it into the lifting device for receiving materials. The high and low movements of the lifting device are controlled by the connecting rod driven by the oil cylinder.

七、在接料升降装置的上方加工制作扁钢收集槽,扁钢收集槽底部打孔,确保接料升降装置的顶部能穿过扁钢收集槽的底部通孔,并能正常升降动作。 7. Manufacture the flat steel collection tank above the material receiving and lifting device, and punch holes at the bottom of the flat steel collecting tank to ensure that the top of the material receiving and lifting device can pass through the bottom through hole of the flat steel collecting tank and can move normally.

这种扁钢方包收集装置的使用方法为: The usage method of this flat steel square ladle collection device is:

1)移送链将扁钢输送到滑道上,扁钢在滑道尾端受到挡板作用后,可单片紧密排列在滑道及移送链上。 1) The transfer chain transports the flat steel to the slideway. After the flat steel is subjected to the action of the baffle at the end of the slideway, the flat steel can be arranged tightly in a single piece on the slideway and the transfer chain.

2)控制小车向轨道的前端移动,当小车触碰到轨道前端的接近开关时,电磁吸盘升降装置动作,吸盘下降。 2) Control the trolley to move to the front end of the track. When the trolley touches the proximity switch at the front end of the track, the electromagnetic sucker lifting device will act and the sucker will descend.

3)电磁吸盘在电磁吸盘升降装置的控制下,下降至已经平铺好的扁钢上表面,依靠延时控制,吸盘得电,吸住扁钢。 3) Under the control of the electromagnetic sucker lifting device, the electromagnetic chuck descends to the upper surface of the flat steel that has been laid flat. Depending on the delay control, the suction cup is energized and sucks the flat steel.

4)小车带着电磁吸盘移动到扁钢收集槽正上方,当小车触碰到轨道尾端的接近开关时,电磁吸盘失电,从而使其失去磁力。 4) The trolley moves to the top of the flat steel collection tank with the electromagnetic chuck. When the trolley touches the proximity switch at the end of the track, the electromagnetic chuck loses power, thus making it lose its magnetic force.

5)扁钢下落到扁钢收集槽内的接料升降装置上。 5) The flat steel falls to the receiving lifting device in the flat steel collecting tank.

6)接料升降装置在接收到一层料后,会下降一定高度,以保证电磁吸盘与扁钢方包最上层之间有一定间距。 6) After receiving a layer of material, the material receiving and lifting device will descend to a certain height to ensure a certain distance between the electromagnetic chuck and the uppermost layer of the flat steel square bag.

Claims (8)

1. band steel side's bag gathering-device, it is characterized in that: it comprises two bracing frames (1) and slideway (7), described two bracing frames (1) are arranged on the both sides, front and back of transfer chain (10) end, bracing frame offers track in (1), front end and the tail end of track are equipped with proximity switch, dolly (2) is provided with between described two bracing frames (1), the roller of dolly (2) is arranged in the track of bracing frame (1), described dolly (2) is provided with magnetic chuck jacking system (4), the bottom of described bar linkage structure is fixed with multiple magnetic chuck (3), after described slideway (7) is arranged on the tail end of transfer chain (10), the tail end of this slideway (7) is provided with baffle plate, the below of described slideway (7) tail end is placed with splicing jacking system (6), the top of described splicing jacking system (6) is provided with band steel collecting tank (5).
2. a kind of band steel side according to claim 1 bag gathering-device, is characterized in that: the proximity switch of support frame as described above (1) inner orbit is for stopping the movement of dolly (2) and powering or power-off to magnetic chuck (3).
3. a kind of band steel side according to claim 1 bag gathering-device, it is characterized in that: described magnetic chuck jacking system (4) is a bar linkage structure, this bar linkage structure comprises multiple connecting rod be hinged, and bar linkage structure by air cylinder driven, and is resetted by spring.
4. a kind of band steel side according to claim 3 bag gathering-device, is characterized in that: the vertical length of described magnetic chuck jacking system (4) is finely tuned by screw thread, is used for the elemental height of magnetic chuck jacking system (4).
5. a kind of band steel side according to claim 1 bag gathering-device, is characterized in that: the top of described splicing jacking system (6) is a connecting rod, and the lifting action of this connecting rod is controlled by oil cylinder.
6. a kind of band steel side according to claim 1 bag gathering-device, is characterized in that: described two bracing frames (1) are all in " F " type.
7. a kind of band steel side according to claim 1 bag gathering-device, is characterized in that: be provided with backing plate (9) between described band steel collecting tank (5) and splicing jacking system (6).
8. a kind of band steel side according to claim 1 bag gathering-device, is characterized in that: described dolly (2) is driven by motor driven gear.
CN201520314677.2U 2015-05-16 2015-05-16 Band steel side's bag gathering-device Expired - Lifetime CN204624716U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104860079A (en) * 2015-05-16 2015-08-26 江苏泰富兴澄特殊钢有限公司 Flat steel square ladle collecting device and manufacturing and using method thereof
CN106927225A (en) * 2017-03-09 2017-07-07 杭州精卫特机床有限公司 Bundled band steel raw material separator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104860079A (en) * 2015-05-16 2015-08-26 江苏泰富兴澄特殊钢有限公司 Flat steel square ladle collecting device and manufacturing and using method thereof
CN106927225A (en) * 2017-03-09 2017-07-07 杭州精卫特机床有限公司 Bundled band steel raw material separator
CN106927225B (en) * 2017-03-09 2022-10-04 浙江精卫特机床有限公司 Bundled flat steel raw material separation device

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