CN210364714U

CN210364714U - Ton bag pouch bale breaking measurement system

Info

Publication number: CN210364714U
Application number: CN201921299975.3U
Authority: CN
Inventors: 华中利; 吴伟光
Original assignee: Hanrui Puzer Bulk Handling Technology (shanghai) Co ltd
Current assignee: Hanrui Puzer Bulk Handling Technology (shanghai) Co ltd
Priority date: 2019-08-12
Filing date: 2019-08-12
Publication date: 2020-04-21
Anticipated expiration: 2029-08-12

Abstract

The utility model relates to a ton bag pouch bale breaking measurement system, including ton bag pouch bag breaking room subassembly, the machine of breaing up, pneumatic water conservancy diversion slab valve, the rotary feeder, weighing sensor, the feed bin of weighing, the discharge end of ton bag pouch bag breaking room subassembly is connected the pan feeding end of the machine of breaing up, the discharge end of the machine of breaing up is connected the pan feeding end of rotary feeder through pneumatic water conservancy diversion slab valve, ton bag pouch bag breaking room subassembly is used for breaking up ton bag pouch, the machine of breaing up is used for breaking up the material of breaking up and carries to the rotary feeder through pneumatic water conservancy diversion slab valve water conservancy diversion, the discharge end of rotary feeder passes through hose connection weighing bin, the outside of weighing bin is provided with weighing sensor, the weighing bin passes through weighing sensor and is connected with the frame; compared with the prior art, the utility model, can realize ton bag, pouch and compromise unpacking, avoid traditional unpacking system can not compromise ton bag, pouch and unpack simultaneously, dust is excessive and can not precision measurement shortcoming such as.

Description

Ton bag pouch bale breaking measurement system

[ technical field ]

The utility model belongs to the technical field of solid powder, aggregate bale breaking technique of unloading and specifically relates to a ton bag pouch bale breaking measurement system who realizes ton bag, pouch all can bale breaking and measurement on same platform equipment.

[ background art ]

With the improvement of living standard, the industries of petroleum, chemical industry, food and medicine raw materials are continuously developed, the requirements of the production process are higher and higher due to the requirements of environmental protection, automation, intellectualization and integrated production, and the sanitary-grade and clean production is the most basic standard requirement in the industries of food and medicine raw materials. The prior art is that two kinds of equipment of ton bag, pouch are unpacked respectively completely, and occupation of land space is big, and the operation is inconvenient, uneconomic, and prior art is that the manual work digs the material to the container in, puts the container on the electronic scale and weighs, and the wrong probability of weighing that the human error caused is big, and the big intensity of labour of handling dust is big. Therefore, conventional manual work and automatic unpacking systems of conventional construction have failed to meet the needs of the industry.

Therefore, it would be of great significance to provide an unpacking and metering system that can automatically unpack ton bags and small bags to overcome the above-mentioned shortcomings.

[ contents of utility model ]

The utility model aims at solving foretell not enough and providing a ton bag pouch bale breaking measurement system, can realize ton bag, pouch and compromise the bale breaking, avoided traditional bale breaking system can not compromise ton bag, pouch bale breaking simultaneously, the dust is excessive and can not the precision measurement shortcoming such as.

The ton bag small bag unpacking metering system comprises a ton bag small bag unpacking chamber component 1, a scattering machine 2, a pneumatic flow guide flat valve 3, a rotary feeder 4, a weighing sensor 7 and a weighing bin 8, wherein the ton bag small bag unpacking chamber component 1, the scattering machine 2, the pneumatic flow guide flat valve 3 and the rotary feeder 4 are sequentially arranged from top to bottom, the discharge end of the ton bag small bag unpacking chamber component 1 is connected with the feed end of the scattering machine 2, the discharge end of the scattering machine 2 is connected with the feed end of the rotary feeder 4 through the pneumatic flow guide flat valve 3, the ton bag small bag unpacking chamber component 1 is used for unpacking ton bag small bags, the scattering machine 2 is used for scattering unpacked materials and conveying the unpacked materials to the rotary feeder 4 through the pneumatic flow guide flat valve 3, the discharge end of the rotary feeder 4 is connected with the weighing bin 8 through a hose 9, the outside of the weighing bin 8 is provided with a weighing sensor 7, and the weighing bin 8 is connected with the frame through the weighing sensor 7.

Further, the ton bag small bag unpacking chamber assembly 1 is connected with a floor type bag-type dust collector 6 through a pipeline, the floor type bag-type dust collector 6 is installed on the frame, a bin top dust collector 5 is arranged at the top of the weighing bin 8, and the bin top dust collector 5 is connected with the floor type bag-type dust collector 6 through a pipeline.

Further, the ton bag and small bag dismantling chamber assembly 1 comprises a ton bag dismantling chamber 11, a small bag dismantling chamber 12, an air spring 14, a small bag door 15, a push-pull type rapid clamp 16 and a pressing plate 17, wherein a bag dismantling opening for sleeving a ton bag on the ton bag is formed in the top of the ton bag dismantling chamber 11, the pressing plate 17 is arranged above the bag dismantling opening, the pressing plate 17 is connected with the extending end of the push-pull type rapid clamp 16, the push-pull type rapid clamp 16 is installed on the outer side wall of the ton bag dismantling chamber 11, the small bag dismantling chamber 12 is arranged below the ton bag dismantling chamber 11, a small bag powder inlet is formed in one side of the small bag dismantling chamber 12, the small bag door 15 is installed at the small bag powder inlet, the top end of the small bag door 15 is hinged to the top of the small bag dismantling chamber 12, both sides of the small bag door 15 are connected with the telescopic end of the air spring 14, the small bag door 15 is driven by the gas spring 14 to be opened or closed, a grid 18 is laid at the inner bottom end of the small bag disassembling chamber 12, a powder hopper 19 is arranged below the grid 18, and the discharge end of the powder hopper 19 is connected with the scattering machine 2.

Further, a dust removal port 13 is formed in the other side of the small bag detaching chamber 12, and the dust removal port 13 is connected with the floor type bag dust remover 6 through a pipeline.

Compared with the prior art, the utility model, have following advantage:

(1) the utility model adopts the integrated design of ton bag and small bag unpacking, realizes that one device is suitable for a plurality of packing bags, and has small occupied area, economy, reasonableness and convenient operation;

(2) the utility model adopts a push-pull type rapid clamp to press the bag, a U-shaped sealing strip is arranged at the discharge opening, and the ton bag opening can be rapidly sealed by utilizing the pressing plate, so that the ton bag opening is prevented from dust overflowing;

(3) the utility model is provided with a dust removal port which is externally connected with a dust remover, and a side suction dust removal system of the utility model forms micro negative pressure to prevent dust-containing gas from overflowing;

(4) the gas spring is arranged in the small bag opening chamber, so that the safe opening and closing of the bag opening chamber door can be realized, the sealing performance is good, and the dust overflow can be effectively controlled;

(5) the utility model has the advantages of independent weighing of the weighing bin, accurate metering, closed conveying, environmental protection and sanitation, and reduces the labor intensity of workers;

(6) the utility model can realize automatic unpacking, realize closed unpacking, and avoid the defects that the traditional unpacking system can not simultaneously unpack ton bags and small bags, and the dust overflows and can not be accurately measured;

to sum up: the utility model discloses can realize ton bag, pouch and compromise the bale breaking, sealing performance is good, and no dust is excessive, can unpack fast and overhaul to and realized that the feed bin is accurate to be weighed, the seal delivery, environmental protection health has alleviateed workman's intensity of labour, is worth popularizing and applying.

[ description of the drawings ]

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic front view of the ton bag unpacking chamber assembly of the present invention;

FIG. 3 is a schematic perspective view of FIG. 2;

in the figure: 1. the system comprises a ton bag small bag dismantling chamber component 2, a scattering machine 3, a pneumatic flow guiding flat valve 4, a rotary feeder 5, a bin top dust remover 6, a floor type bag dust remover 7, a weighing sensor 8, a weighing bin 9, a hose 11, a ton bag dismantling chamber 12, a small bag dismantling chamber 13, a dust removing opening 14, an air spring 15, a small bag door 16, a push-pull type quick clamp 17, a pressing plate 18, a grating 19 and a powder hopper.

[ detailed description of the invention ]

The invention is further described below with reference to the accompanying drawings:

as shown in the attached drawing, the utility model comprises a ton bag small bag unpacking chamber component 1, a scattering machine 2, a pneumatic flow guiding flat valve 3, a rotary feeder 4 and a weighing sensor 7, the weighing bin 8, the ton bag small bag unpacking chamber assembly 1, the scattering machine 2, the pneumatic flow guiding flat valve 3 and the rotary feeder 4 are sequentially arranged from top to bottom, the discharge end of the ton bag small bag unpacking chamber assembly 1 is connected with the feed end of the scattering machine 2, the discharge end of the scattering machine 2 is connected with the feed end of the rotary feeder 4 through the pneumatic flow guiding flat valve 3, the ton bag small bag unpacking chamber assembly 1 is used for unpacking ton bags, the scattering machine 2 is used for scattering unpacked materials and conducting flow through the pneumatic flow guiding flat valve 3 to be conveyed to the rotary feeder 4, the discharge end of the rotary feeder 4 is connected with the weighing bin 8 through a hose 9, a weighing sensor 7 is arranged on the outer side of the weighing bin 8, and the weighing bin 8 is connected with the frame through the weighing sensor 7; the ton bag small bag opening chamber component 1 is connected with a floor type bag dust collector 6 through a pipeline, the floor type bag dust collector 6 is installed on the rack, a bin top dust collector 5 is arranged at the top of the weighing bin 8, and the bin top dust collector 5 is connected with the floor type bag dust collector 6 through a pipeline.

Wherein, the ton bag small bag opening chamber component 1 comprises a ton bag opening chamber 11, a small bag opening chamber 12, an air spring 14, a small bag door 15, a push-pull type rapid clamp 16 and a pressing plate 17, the top of the ton bag opening chamber 11 is provided with a bag opening for sleeving a ton bag thereon, the pressing plate 17 is arranged above the bag opening, the pressing plate 17 is connected with the extending end of the push-pull type rapid clamp 16, the push-pull type rapid clamp 16 is arranged on the outer side wall of the ton bag opening chamber 11, the small bag opening chamber 12 is arranged below the ton bag opening chamber 11, one side of the small bag opening chamber 12 is provided with a small bag powder inlet, the small bag door 15 is arranged at the small bag powder inlet, the top end of the small bag door 15 is hinged at the top of the small bag opening chamber 12, both sides of the small bag door 15 are connected with the telescopic end of the air spring 14, the other end of the air spring 14 is fixed at the bottom of the small bag opening chamber, a powder hopper 19 is arranged below the grating 18, and the discharge end of the powder hopper 19 is connected with the scattering machine 2; the other side of the small bag disassembling chamber 12 is provided with a dust removing opening 13, and the dust removing opening 13 is connected with a floor type bag dust remover 6 through a pipeline.

The utility model relates to a big, pouch bale breaking measurement system, with ton bag (generally about 1 ton), pouch (generally about 25 kilograms) integration bale breaking station, breaker, pneumatic water conservancy diversion wafer valve, rotary feeder, weighing and metering sensor are combined together and are realized big, pouch and compromise bale breaking automatic measurement system. The working principle is as follows: when the ton bags are unpacked, a worker only needs to manually hang the ton bags on a hanger of a ton bag unpacking machine, the electric hoist is operated to lift the ton bags and then horizontally move the ton bags to the ton bags and the small bag unpacking chamber assembly, then the worker sleeves the bag openings in the ton bags on the bag opening of the ton bag unpacking chamber, the bag openings in the ton bags and the bag opening of a cylinder in the bag unpacking chamber are sealed through a pressing plate, dust is prevented from overflowing from the periphery when the bag openings are unpacked, the inner bags are unpacked again, and materials flow into the ton bag unpacking chamber. When the pouch is unpacked, cover ton bag discharge opening lid, open dust collecting equipment and gas dish air supply, open pouch and unpack a bag room door, need upwards open the door to the biggest, the manual work will be dismantled the material and put on the grid, cut open the pocket with the cutting knife, workman's both hands are mentioned the wrapping bag shake, shake the material and fall into pouch and unpack the indoor portion, unpack and finish changing next one. The materials after bag removal enter a weighing bin through a scattering machine, a pneumatic flow guiding flat valve, a rotary feeder and a connecting hose. The accurate measurement of being convenient for, the upper and lower connector of feed bin of weighing links to each other with other parts with the flexible coupling to reduce the influence that other adapting unit weighing causes.

Along with to occupational health, environmental protection, automation, intellectuality, the requirement of integrating the production, the production process requirement is more and more high, also more and more high to product quality's requirement, combines the requirement to automation, integration, the utility model provides an it can unpack the equipment of unpacking of ton bag and pouch to have integrateed. The weighing method of the system is that the ton bag materials, the discharge hopper, the scattering machine, the rotary feeder and the downstream equipment of the weighing bin are weighed in an isolated mode, the system automatically discharges materials according to a formula which is set in the control system in advance after being started, and the frequency converter is used for controlling the discharging speed to ensure the weighing precision. The front and back of a weighing bin of the system are flexibly connected, the weighing bin is isolated from upstream and downstream equipment, weighed materials are conveyed to a reaction kettle of downstream equipment of a user through a pipe chain, after weighing and metering are finished, a spiral conveyor is closed, then the pipe chain conveyor is stopped in a delayed mode, and then a discharging pneumatic butterfly valve is closed, so that the materials are conveyed completely, and air flow and water vapor in the reaction kettle are not mixed to cause influence on conveying equipment.

The utility model discloses a two kinds of modes of tearing open of an equipment compromise simultaneously, can tear open the ton bag, removable pouch again. After the ton bag is hung on the electric hoist by workers and the bag opening is loosened manually, the starting system can automatically operate, dust leakage is avoided, and the electric hoist is environment-friendly. The utility model discloses during the material that the measurement is good passes through closed pipeline transport to reation kettle through pipe chain conveyor, avoided artifical transport, the dust that the manual work was emptyd is excessive, has alleviateed artificial intensity of labour. The utility model discloses manual bale breaking negative pressure dust absorption in bale breaking station to dust is excessive when preventing manual bale breaking, and the influence environment violates occupational health's requirement. Namely, the utility model discloses can realize ton bag, pouch bale breaking on same equipment, automatic measurement, measurement are accurate, and the seal is carried, and environmental protection health has alleviateed workman's intensity of labour.

The present invention is not limited by the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and are all included in the protection scope of the present invention.

Claims

1. The utility model provides a ton bag pouch bale breaking measurement system which characterized in that: the device comprises a ton bag small bag unpacking chamber component (1), a breaker (2), a pneumatic flow-guiding flat valve (3), a rotary feeder (4), a weighing sensor (7) and a weighing bin (8), wherein the ton bag small bag unpacking chamber component (1), the breaker (2), the pneumatic flow-guiding flat valve (3) and the rotary feeder (4) are sequentially arranged from top to bottom, the discharge end of the ton bag small bag unpacking chamber component (1) is connected with the feed end of the breaker (2), the discharge end of the breaker (2) is connected with the feed end of the rotary feeder (4) through the pneumatic flow-guiding flat valve (3), the ton bag unpacking chamber component (1) is used for unpacking a ton bag small bag, the breaker (2) is used for unpacking materials and conveying the unpacked materials to the rotary feeder (4) through the pneumatic flow-guiding flat valve (3), the discharge end of the rotary feeder (4) is connected with the weighing bin (8) through a hose (9), the weighing device is characterized in that a weighing sensor (7) is arranged on the outer side of the weighing bin (8), and the weighing bin (8) is connected with the frame through the weighing sensor (7).

2. The ton bag pouch unpacking metering system of claim 1, wherein: the ton bag small bag opening chamber component (1) is connected with a floor type bag dust collector (6) through a pipeline, the floor type bag dust collector (6) is installed on a rack, a bin top dust collector (5) is arranged at the top of the weighing bin (8), and the bin top dust collector (5) is connected with the floor type bag dust collector (6) through a pipeline.

3. The ton bag pouch unpacking metering system of claim 2, wherein: the ton bag small bag dismantling chamber component (1) comprises a ton bag dismantling chamber (11), a small bag dismantling chamber (12), an air spring (14), a small bag door (15), a push-pull type rapid clamp (16) and a pressing plate (17), wherein the top of the ton bag dismantling chamber (11) is provided with a bag dismantling opening for sleeving a ton bag on the ton bag dismantling chamber, the pressing plate (17) is arranged above the bag dismantling opening, the pressing plate (17) is connected with the extending end of the push-pull type rapid clamp (16), the push-pull type rapid clamp (16) is arranged on the outer side wall of the ton bag dismantling chamber (11), the small bag dismantling chamber (12) is arranged below the ton bag dismantling chamber (11), one side of the small bag dismantling chamber (12) is provided with a small bag inlet, the small bag door (15) is arranged at the small bag inlet, the top end of the small bag door (15) is hinged to the top of the small bag dismantling chamber (12), and two sides of the small bag door (15), the utility model discloses a bag machine, including air spring (14), small bag door (15), grid (18), powder fill (19) are equipped with to grid (18) below, the discharge end of powder fill (19) is connected and is broken up machine (2) are connected to the discharge end of powder fill (19).

4. The ton bag pouch unpacking metering system of claim 3, wherein: a dust removal opening (13) is formed in the other side of the small bag disassembling chamber (12), and the dust removal opening (13) is connected with a floor type bag dust remover (6) through a pipeline.