CN109333790A - A kind of lightgage steel joist slip casting process units and production technology - Google Patents
A kind of lightgage steel joist slip casting process units and production technology Download PDFInfo
- Publication number
- CN109333790A CN109333790A CN201811480285.8A CN201811480285A CN109333790A CN 109333790 A CN109333790 A CN 109333790A CN 201811480285 A CN201811480285 A CN 201811480285A CN 109333790 A CN109333790 A CN 109333790A
- Authority
- CN
- China
- Prior art keywords
- slip casting
- motor
- hopper
- body wall
- steel joist
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
Abstract
The present invention relates to a kind of lightgage steel joist slip casting process units and production technologies, including rack, hand stock bucket, cylinder, bracket, slip casting machine and control cabinet, the side of the machine frame inside is provided with hand stock bucket, the hand stock bucket is connected by screw conveyor with feed inlet, the side of the bracket is provided with metering pump, the top of the other side slip casting machine of the bracket, the screw conveyor is connected by passage with feed inlet；The cover board is mounted on the top of blender body wall, and the movable end of the first motor and the second motor is connected with paddle, and the bottom of the blender body wall is provided with discharge port, and the top of the finished bin is connected with the bottom of blender body wall；The discharge end of the slip casting machine is connected with Grouting Pipe.The lightgage steel joist slip casting process units and production technology are used in the building of lightgage steel joist, and high degree of automation does not need to build intermediate bin in building site, do not influenced, endless can be supplied in building wall body by intermediate link.
Description
Technical field
The present invention relates to construction wall technical field of construction, specially a kind of lightgage steel joist slip casting process units and production work
Skill.
Background technique
In the construction of construction wall, lightgage steel joist slip casting process units and production technology are current industrial trends, existing
Lightgage steel joist wall slip casting production, manually directly raw material toward feeding in blender, vertical height is higher, labor intensity
Greatly, and there are security risks.In the construction process, need one unlatching equipment operator, increase manpower money person at
This.
The application of the process units of lightgage steel joist slip casting at present and production technology on building sites, can all encounter hand stock
The problem of equipment is cleaned after inaccuracy, production procedure have some setbacks, construction personnel cannot control the operation of motor, construction is completed,
So that construction efficiency, the wasting of resources, it is therefore desirable to be to carry out phase to existing lightgage steel joist slip casting process units and production technology
The improvement answered.
Summary of the invention
The purpose of the present invention is to provide a kind of lightgage steel joist slip casting process units and production technologies, to solve above-mentioned background
The application of the current lightgage steel joist slip casting process units and production technology proposed in technology on building sites can all encounter artificial
What equipment was cleaned after charging inaccuracy, production procedure have some setbacks, construction personnel cannot control the operation of motor, construction is completed asks
Topic.
To achieve the above object, the invention provides the following technical scheme: a kind of lightgage steel joist slip casting process units and production
Someone is arranged in technique, including rack, hand stock bucket, cylinder, bracket, slip casting machine and control cabinet, the side of the machine frame inside
Work loading hopper, the hand stock bucket are connected by screw conveyor with feed inlet, and the side of the bracket is provided with metering
Pump, the other side slip casting machine of the bracket, wherein
The hand stock bucket is arranged close to the internal edge of rack, and the bottom of the hand stock bucket passes through passage and spiral
The bottom of conveyer is connected, and the top of the screw conveyor is connected by passage with feed inlet；
The surface of cover board is arranged in the feed inlet, and the cover board is mounted on the top of blender body wall, the blender body wall
Inside first motor is installed, the adjacent blender body pars intramuralis of the first motor is equipped with the second motor, described first
The movable end of motor and the second motor is connected with paddle, and the bottom of the blender body wall is provided with discharge port, the discharging
Mouth is internally provided with valve switch, and one end of the cylinder is connected with valve switch, and the cylinder passes through gas-guide tube and pressure
Contracting machine is connected, and the compressor is mounted on the side of cylinder, and the bottom of the blender body wall is provided with bracket, the bracket
Be internally provided with finished bin, the top of the finished bin is connected with the bottom of blender body wall；
The side of bracket is arranged in the metering pump, and the metering pump is connected by water pipe with blender body wall, the bracket
The other side be provided with slip casting machine, the slip casting machine is connected by conveying pipeline with finished bin, and the discharge end of the slip casting machine connects
It is connected to Grouting Pipe, the discharge end of the Grouting Pipe is provided with discharge port, and the outside of the discharge port is provided with operated pneumatic valve, described
Operated pneumatic valve is internally provided with flow switch, and the control cabinet is arranged between hand stock bucket and metering pump, the control
The surface of cabinet is provided with station.
Preferably, the hand stock bucket include scale frame, hopper, feeding port, weight sensor, vibrator, Pneumatic butterfly valve,
Be flexible coupling mouth and alarm, and the bottom of the scale frame is supported on the bottom surface of machine frame inside, is provided with hopper at the top of the scale frame,
The surface of the hopper is provided with feeding port, and the weight sensor is mounted on the two sides of hopper, the bottom of the weight sensor
Portion is connected to the surface of scale frame, and the outer surface of the hopper is equipped with vibrator, and the bottom end of the hopper is provided with pneumatic butterfly
Valve, the bottom end of the Pneumatic butterfly valve are provided with the mouth that is flexible coupling, and the mouth that is flexible coupling is connected by passage with screw conveyor,
The over scale bucket close to weight sensor is equipped with alarm.
Preferably, the weight sensor has one group about the center symmetric setting of hopper.
Preferably, the first motor, the second motor and paddle constitute two groups of rabbling mechanisms, and it is symmetricly set on and stirs
Mix the middle part of body wall.
Preferably, the finished bin is set as funnel-shaped structure.
Preferably, the slip casting machine include pump head, shaft coupling, shield, motor reducer, pump housing motor, capping, hose,
Flange, Fang Jieyuan, control driving and pedestal, the pump head are mounted on the surface of pedestal, and the side of the pump head is connected with shaft coupling
Device is equipped with shield on the outside of the shaft coupling, and the side of the shaft coupling is equipped with motor reducer, the motor reducer
One end be connected with pump housing motor, control driving is installed, the motor subtracts between the motor reducer and pump housing motor
Fast device and pump housing motor are installed in the surface of pedestal, and the pedestal is mounted on the bottom surface of machine frame inside, the outside of the pump head
It is provided with capping, the side side of being provided with of the pump head connects circle, and the side connects and is provided with hose, the slip casting between round and flange
The flange of machine feed end is connected with conveying pipeline, and the flange of the slip casting machine discharge end is connected with Grouting Pipe.
It preferably, is electric connection between the control driving and pump housing motor and control cabinet.
Preferably, the control cabinet and metering pump, valve switch, operated pneumatic valve, weight sensor, Pneumatic butterfly valve and alarm
It is electric connection between device.
A kind of lightgage steel joist slip casting process units and production technology, include the next steps:
S1. control operation is carried out to the entire production line by station, from the feeding port in hand stock bucket to hopper in add
Material, the weight that the weight sensor of hopper two sides adds materials in automatic gauge, when material reaches predetermined weight, weight is passed
Sensor feeds back information to control cabinet, carries out warning note by control cabinet control alarm, prompts operator charging to stop, opening
Pneumatic butterfly valve enters the material in hopper in passage by the mouth that is flexible coupling, and then material enters spiral by passage
Inside conveyer.
S2. starting screw conveyor transports material to feed inlet, and material enters blender body pars intramuralis；
S3. while charging, starting metering pump adds water to blender body pars intramuralis；
S4. start first motor and the second motor drives paddle to be stirred, the intraparietal material of blender and water are carried out
Adequately stirring stops first motor and the second motor after the completion of stirring, will, by the valve in blender body wall bottom discharge openings
Switch is opened, and starting compressor adjusts cylinder by gas-guide tube and stretches, to discharge port be opened, blender body pars intramuralis
Finished product stirring material from discharge port to be drained into finished bin stand-by；
S5. when carrying out pouring work, start the pump housing motor in slip casting machine, slip casting machine feed end passes through conveying pipeline for finished product
Finished product materials are sucked out in storehouse, open the flow switch on discharge port, so that operated pneumatic valve is opened, thus by finished bin
Finished product material is sucked out from discharge port and is drained into progress slip casting work in building wall body；
S6. after completing slip casting work, disposable liquid is injected into device by metering pump, is worked in next day in use, will exempt from
Wash liq is discharged from the discharge port of Grouting Pipe and collects, and reuses for next time.
Compared with prior art, the beneficial effects of the present invention are: the lightgage steel joist slip casting process units and production technology:
1, hand stock bucket is internally provided with weight sensor and alarm, by feeding port to material is added inside hopper
During, weight sensor is measured in real time the material in hopper, and when material reaches predetermined value, control cabinet is opened automatically
Alarm is opened, operator charging is told to stop, avoiding accidentally adding raw material, the material in hopper directly passes through passage by helical feed
Machine is transported to blender body pars intramuralis and is stirred, metering pump by water simultaneously be transported to blender body wall, saved feed intake when
Between, it improves work efficiency；
2, metering pump is directly connected with blender body wall by water pipe, and metering pump can carry out quantitatively adding according to the proportion of material
After whole production line construction is completed a kind of disposable liquid is added to blender body wall by metering pump, so that disposable liquid in water
To the discharge port of Grouting Pipe inside body pass-through facility, disposable liquid is discharged from discharge port and stores by starting device before next day constructs,
In case next reuse, without daily will artificial cleaning equipment, improve work efficiency, saved resource, reduce
The contaminated wastewater generated when each artificial cleaning equipment；
3, the lightgage steel joist slip casting process units and production technology are used in the building of lightgage steel joist, and entire construction process crosses linking
Convenient, high degree of automation is not needed to build intermediate bin in building site, not influenced by intermediate link on environment without influence, can nothing
It puts on short allowance into building wall body.
Detailed description of the invention
Fig. 1 is the schematic view of the front view of a kind of lightgage steel joist slip casting process units of the present invention and production technology；
Fig. 2 is the hand stock bucket structure schematic diagram of a kind of lightgage steel joist slip casting process units of the present invention and production technology；
Fig. 3 is the blender body pars intramuralis structural schematic diagram of a kind of lightgage steel joist slip casting process units of the present invention and production technology；
Fig. 4 is the cover board overlooking structure diagram of a kind of lightgage steel joist slip casting process units of the present invention and production technology；
Fig. 5 is the slip casting machine schematic view of the front view of a kind of lightgage steel joist slip casting process units of the present invention and production technology；
Fig. 6 is the slip casting machine side structure schematic view of a kind of lightgage steel joist slip casting process units of the present invention and production technology；
Fig. 7 connects round structural schematic diagram for the side of a kind of lightgage steel joist slip casting process units of the present invention and production technology；
Fig. 8 is the flowage structure signal of a kind of lightgage steel joist slip casting process units of the present invention and production technology.
In figure: 1, rack, 2, hand stock bucket, 201, scale frame, 202, hopper, 203, feeding port, 204, weight sensor,
205, vibrator, 206, Pneumatic butterfly valve, 207, be flexible coupling mouth, 208, alarm, 3, passage, 4, screw conveyor, 5, charging
Mouthful, 6, cover board, 7, blender body wall, 8, first motor, the 9, second motor, 10, paddle, 11, discharge port, 12, valve switch,
13, cylinder, 14, gas-guide tube, 15, compressor, 16, bracket, 17, metering pump, 18, finished bin, 19, conveying pipeline, 20, slip casting machine,
2001, pump head, 2002, shaft coupling, 2003, shield, 2004, motor reducer, 2005, pump housing motor, 2006, capping, 2007,
Hose, 2008, flange, 2009, Fang Jieyuan, 2010, control driving, 2011, pedestal, 21, Grouting Pipe, 22, discharge port, 23, gas
Movable valve, 24, flow switch, 25, control cabinet, 26, station.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-8 is please referred to, the present invention provides a kind of technical solution: a kind of lightgage steel joist slip casting process units and production work
Skill, including rack 1, hand stock bucket 2, passage 3, screw conveyor 4, feed inlet 5, cover board 6, the 7, first electricity of blender body wall
Machine 8, the second motor 9, paddle 10, discharge port 11, valve switch 12, cylinder 13, gas-guide tube 14, compressor 15, bracket 16, meter
Amount pump 17, finished bin 18, conveying pipeline 19, slip casting machine 20, Grouting Pipe 21, discharge port 22, operated pneumatic valve 23, flow switch 24, control
Cabinet 25 and station 26 processed, the side inside the rack 1 are provided with hand stock bucket 2, and the hand stock bucket 2 passes through spiral
Conveyer 4 is connected with feed inlet 5, and the side of the bracket 16 is provided with metering pump 17, the other side slip casting of the bracket 16
Machine 20, wherein
The hand stock bucket 2 is arranged close to the internal edge of rack 1, and the hand stock bucket 2 includes scale frame 201, hopper
202, feeding port 203, weight sensor 204, vibrator 205, Pneumatic butterfly valve 206, be flexible coupling mouth 207 and alarm 208, described
The bottom of scale frame 201 is supported on the bottom surface inside rack 1, and the top of the scale frame 201 is provided with hopper 202, the hopper 202
Surface be provided with feeding port 203, the weight sensor 204 is mounted on the two sides of hopper 202, the weight sensor 204
Bottom be connected to the surface of scale frame 201, the outer surface of the hopper 202 is equipped with vibrator 205, the hopper 202
Bottom end is provided with Pneumatic butterfly valve 206, and the bottom end of the Pneumatic butterfly valve 206 is provided with the mouth 207 that is flexible coupling, the mouth 207 that is flexible coupling
It is connected by passage 3 with screw conveyor 4,202 surface of the hopper close to weight sensor 204 is equipped with alarm
208, when material is added into hopper 202, weight sensor 204 can automatic gauge material, and mentioned by alarm 208
Show that operating personnel feeds to stop, the weight sensor 204 has one group about the center symmetric setting of hopper 202, one group of sensing
Device 204 can accurately measure the material being added in hopper 202, avoid accidentally adding raw material and causing material waste, described
The bottom of hand stock bucket 2 is connected by passage 3 with the bottom of screw conveyor 4, and the top of the screw conveyor 4 is logical
Passage 3 is crossed to be connected with feed inlet 5；
The surface of cover board 6 is arranged in the feed inlet 5, and the cover board 6 is mounted on the top of blender body wall 7, the blender
The inside of body wall 7 is equipped with first motor 8, and the first motor 8, the second motor 9 and paddle 10 constitute two groups of rabbling mechanisms,
And its middle part for being symmetricly set on blender body wall 7, two groups of rabbling mechanisms form Double shaft stirring, pass through first motor 8 and second
Motor 9 drives the staggeredly Stirring of paddle 10, improves the efficiency of material stirring, the adjacent blender body of the first motor 8
Second motor 9 is installed, the movable end of the first motor 8 and the second motor 9 is connected with paddle 10, described to stir inside wall 7
The bottom for mixing body wall 7 is provided with discharge port 11, and the discharge port 11 is internally provided with valve switch 12, the cylinder 13
One end is connected with valve switch 12, and the cylinder 13 is connected by gas-guide tube 14 with compressor 15, and the compressor 15 is pacified
Mounted in the side of cylinder 13, the bottom of the blender body wall 7 is provided with bracket 16, and the bracket 16 is internally provided with finished product
Storehouse 18, the finished bin 18 be set as funnel-shaped structure, and funnelform finished bin 18 can be to being stirred in blender body wall 7
Material carries out temporary use, and next slip casting machine 20 is facilitated to carry out suction use, the top of the finished bin 18 and blender
The bottom of body wall 7 is connected；
The side of bracket 16 is arranged in the metering pump 17, and the metering pump 17 is connected by water pipe with blender body wall 7, institute
The other side for stating bracket 16 is provided with slip casting machine 20, the slip casting machine 20 include pump head 2001, shaft coupling 2002, shield 2003,
Motor reducer 2004, pump housing motor 2005, capping 2006, hose 2007, flange 2008, side connect circle 2009, control driving
2010 and pedestal 2011, the pump head 2001 be mounted on the surface of pedestal 2011, the side of the pump head 2001 is connected with shaft coupling
Device 2002, the outside of the shaft coupling 2002 are equipped with shield 2003, and the side of the shaft coupling 2002 is equipped with decelerating through motor
One end of device 2004, the motor reducer 2004 is connected with pump housing motor 2005, the motor reducer 2004 and the pump housing
Control driving 2010 is installed, the motor reducer 2004 and pump housing motor 2005 are installed in pedestal between motor 2005
2011 surface, the pedestal 2011 are mounted on the bottom surface inside rack 1, and the outside of the pump head 2001 is provided with capping
2006, the side side of being provided with of the pump head 2001 connect circle 2009, the side connect circle 2009 and flange 2008 between be provided with it is soft
The flange 2008 of pipe 2007,20 feed end of slip casting machine is connected with conveying pipeline 19, the flange of 20 discharge end of slip casting machine
2008 are connected with Grouting Pipe 21, and slip casting machine 20 facilitates the material that will be kept in finished bin 18 that use, the control driving is sucked out
To be electrically connected between 2010 and pump housing motor 2005 and control cabinet 25, the control driving 2010 that control cabinet 25 is electrically connected can
Start-up and shut-down control is carried out to 2005 motor of pump housing motor, slip casting machine 20 is facilitated to carry out slip casting work, the slip casting machine 20 passes through conveying
Pipe 19 is connected with finished bin 18, and the discharge end of the slip casting machine 20 is connected with Grouting Pipe 21, the discharge end of the Grouting Pipe 21
It is provided with discharge port 22, the outside of the discharge port 22 is provided with operated pneumatic valve 23, and the operated pneumatic valve 23 is internally provided with
Flow switch 24, the control cabinet 25 are arranged between hand stock bucket 2 and metering pump 17, the control cabinet 25 and metering pump
17, to be electrically connected between valve switch 12, operated pneumatic valve 23, weight sensor 204, Pneumatic butterfly valve 206 and alarm 208,
It can be realized the automated operation of whole device, the control cabinet 25 by the electric connection between control cabinet 25 and all parts
Surface be provided with station 26.
A kind of lightgage steel joist slip casting process units and production technology, include the next steps:
S1. control operation is carried out to the entire production line by station 26, from the feeding port 203 in hand stock bucket 2 to hopper
It adds materials in 202, the weight that the weight sensor 204 of 202 two sides of hopper adds materials in automatic gauge, when material reaches pre-
When determining weight, weight sensor 204 feeds back information to control cabinet 25, carries out alarm by the control alarm 208 of control cabinet 25 and mentions
Show, prompts operator charging to stop, opening Pneumatic butterfly valve 206, the material in hopper 202 is entered by the mouth 207 that is flexible coupling
In passage 3, then material is entered inside screw conveyor 4 by passage 3.
S2. starting screw conveyor 4 transports material to feed inlet 5, and material enters inside blender body wall 7；
S3. while charging, starting metering pump 17 is to adding water inside blender body wall 7；
S4. starting first motor 8 and the second motor 9 drives paddle 10 to be stirred, by blender body wall 7 material and
Water is adequately stirred, and stops first motor 8 and the second motor 9 after the completion of stirring, will, by 7 bottom discharge of blender body wall
Valve switch 12 in mouth 11 is opened, and starting compressor 15 adjusts cylinder 13 by gas-guide tube 14 and stretches, thus by discharging
Mouth 11 is opened, and the finished product stirring material inside blender body wall 7 is drained into finished bin 18 for use from discharge port 11；
S5. when carrying out pouring work, start the pump housing motor 2005 in slip casting machine 20,20 feed end of slip casting machine passes through conveying
Finished product materials in finished bin 18 are sucked out pipe 19, the flow switch 24 on discharge port 22 are opened, so that operated pneumatic valve 23 is opened
It opens, is drained into progress slip casting work in building wall body to being sucked out the finished product material in finished bin 18 from discharge port 22；
S6. after completing slip casting work, disposable liquid is injected into device by metering pump 17, is worked in next day in use, will
Disposable liquid is discharged from the discharge port 22 of Grouting Pipe 21 and collects, and reuses for next time.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.
Claims (10)
1. a kind of lightgage steel joist slip casting process units and production technology, including rack (1), hand stock bucket (2), cylinder (13),
Bracket (16), slip casting machine (20) and control cabinet (25), it is characterised in that: the internal side of the rack (1) is provided with artificial add
Hopper (2), the hand stock bucket (2) are connected by screw conveyor (4) with feed inlet (5), and the one of the bracket (16)
Side is provided with metering pump (17), the other side slip casting machine (20) of the bracket (16), wherein
Internal edge of the hand stock bucket (2) close to rack (1) is arranged, and the bottom of the hand stock bucket (2) is by leading
Expects pipe (3) is connected with the bottom of screw conveyor (4), and the top of the screw conveyor (4) passes through passage (3) and charging
Mouth (5) is connected；
The feed inlet (5) is arranged on the surface of cover board (6), and the cover board (6) is mounted on the top of blender body wall (7), institute
The inside for stating blender body wall (7) is equipped with first motor (8), and the adjacent blender body wall (7) of the first motor (8) is internal
It is equipped with the second motor (9), the movable end of the first motor (8) and the second motor (9) is connected with paddle (10), described to stir
The bottom for mixing body wall (7) is provided with discharge port (11), being internally provided with valve switch (12) for the discharge port (11), described
One end of cylinder (13) is connected with valve switch (12), and the cylinder (13) is connected by gas-guide tube (14) with compressor (15)
It connecing, the compressor (15) is mounted on the side of cylinder (13), and the bottom of the blender body wall (7) is provided with bracket (16),
The bracket (16) is internally provided with finished bin (18), the top of the finished bin (18) and the bottom of blender body wall (7)
It is connected；
In the side of bracket (16), the metering pump (17) passes through water pipe and blender body wall (7) for metering pump (17) setting
Be connected, the other side of the bracket (16) is provided with slip casting machine (20), the slip casting machine (20) by conveying pipeline (19) at
Product storehouse (18) is connected, and the discharge end of the slip casting machine (20) is connected with Grouting Pipe (21), the discharge end of the Grouting Pipe (21)
Be provided with discharge port (22), the outside of the discharge port (22) is provided with operated pneumatic valve (23), the operated pneumatic valve (23) it is interior
Portion is provided with flow switch (24), and the control cabinet (25) is arranged between hand stock bucket (2) and metering pump (17), the control
The surface of cabinet (25) processed is provided with station (26).
2. a kind of lightgage steel joist slip casting process units according to claim 1 and production technology, it is characterised in that: the people
Work loading hopper (2) includes scale frame (201), hopper (202), feeding port (203), weight sensor (204), vibrator (205), gas
Dynamic butterfly valve (206), the mouth that is flexible coupling (207) and alarm (208), the bottom of the scale frame (201) are supported on rack (1) inside
Bottom surface is provided with hopper (202) at the top of the scale frame (201), and the surface of the hopper (202) is provided with feeding port (203),
The weight sensor (204) is mounted on the two sides of hopper (202), and the bottom of the weight sensor (204) is connected to scale frame
(201) outer surface on surface, the hopper (202) is equipped with vibrator (205), the bottom end setting of the hopper (202)
Have Pneumatic butterfly valve (206), the bottom end of the Pneumatic butterfly valve (206) is provided with the mouth that is flexible coupling (207), the mouth that is flexible coupling (207)
It is connected by passage (3) with screw conveyor (4), the hopper (202) surface close to weight sensor (204) is installed
There are alarm (208).
3. a kind of lightgage steel joist slip casting process units according to claim 2 and production technology, it is characterised in that: described heavy
Quantity sensor (204) has one group about the center symmetric setting of hopper (202).
4. a kind of lightgage steel joist slip casting process units according to claim 1 and production technology, it is characterised in that: described
One motor (8), the second motor (9) and paddle (10) constitute two groups of rabbling mechanisms, and it is symmetricly set on blender body wall (7)
Middle part.
5. a kind of lightgage steel joist slip casting process units according to claim 1 and production technology, it is characterised in that: it is described at
Product storehouse (18) is set as funnel-shaped structure.
6. a kind of lightgage steel joist slip casting process units according to claim 1 and production technology, it is characterised in that: the note
Pulp grinder (20) includes pump head (2001), shaft coupling (2002), shield (2003), motor reducer (2004), pump housing motor
(2005), capping (2006), hose (2007), flange (2008), side connect circle (2009), control driving (2010) and pedestal
(2011), the pump head (2001) is mounted on the surface of pedestal (2011), and the side of the pump head (2001) is connected with shaft coupling
(2002), it is equipped with shield (2003) on the outside of the shaft coupling (2002), the side of the shaft coupling (2002) is equipped with electricity
One end of machine retarder (2004), the motor reducer (2004) is connected with pump housing motor (2005), the decelerating through motor
Control driving (2010), the motor reducer (2004) and pump housing electricity are installed between device (2004) and pump housing motor (2005)
Machine (2005) is installed in the surface of pedestal (2011), and the pedestal (2011) is mounted on the internal bottom surface of rack (1), the pump
It is provided with capping (2006) on the outside of head (2001), the side side of being provided with of the pump head (2001) meets circle (2009), the side
Connect circle (2009) and flange (2008) between be provided with hose (2007), the flange (2008) of slip casting machine (20) feed end and
Conveying pipeline (19) is connected, and the flange (2008) of slip casting machine (20) discharge end is connected with Grouting Pipe (21).
7. a kind of lightgage steel joist slip casting process units according to claim 6 and production technology, it is characterised in that: the control
It is electric connection between system driving (2010) and pump housing motor (2005) and control cabinet (25).
8. a kind of lightgage steel joist slip casting process units according to claim 1 and production technology, it is characterised in that: the control
Cabinet (25) processed and metering pump (17), valve switch (12), operated pneumatic valve (23), weight sensor (204), Pneumatic butterfly valve (206)
It is electric connection between alarm (208).
9. a kind of lightgage steel joist slip casting process units and production technology, which is characterized in that include the next steps:
S1. control operation is carried out to the entire production line by station (26), from the feeding port (203) in hand stock bucket (2)
It adds materials to hopper (202) is inner, the weight that the weight sensor (204) of hopper (202) two sides adds materials in automatic gauge,
When material reaches predetermined weight, weight sensor (204) feeds back information to control cabinet (25), is controlled and is reported by control cabinet (25)
Alert device (208) carry out warning note, prompt operator charging to stop, opening Pneumatic butterfly valve (206), by the object in hopper (202)
Material is entered in passage (3) by the mouth that is flexible coupling (207), and then material is entered in screw conveyor (4) by passage (3)
Portion.
10.S2. starting screw conveyor (4) transports material to feed inlet (5), and material enters in blender body wall (7)
Portion；
S3. while charging, starting metering pump (17) adds water to blender body wall (7) is internal；
S4. start first motor (8) and the second motor (9) drives paddle (10) to be stirred, it will be in blender body wall (7)
Material and water adequately stirred, stop first motor (8) and the second motor (9), general, by blender body after the completion of stirring
Valve switch (12) in wall (7) bottom discharge openings (11) is opened, and starting compressor (15) adjusts cylinder by gas-guide tube (14)
(13) it stretches, so that discharge port (11) be opened, the internal finished product stirring material of blender body wall (7) is arranged from discharge port (11)
Enter stand-by to finished bin (18)；
S5. when carrying out pouring work, start the pump housing motor (2005) in slip casting machine (20), slip casting machine (20) feed end is logical
It crosses conveying pipeline (19) finished bin (18) interior finished product materials are sucked out, opens the flow switch (24) on discharge port (22), make
It obtains operated pneumatic valve (23) to open, is drained into building masonry wall to being sucked out the finished product material in finished bin (18) from discharge port (22)
Interior progress slip casting work；
S6. complete slip casting work after, disposable liquid is injected into device by metering pump (17), next day work in use,
Disposable liquid is discharged from the discharge port (22) of Grouting Pipe (21) and is collected, is reused for next time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811480285.8A CN109333790A (en) | 2018-12-05 | 2018-12-05 | A kind of lightgage steel joist slip casting process units and production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811480285.8A CN109333790A (en) | 2018-12-05 | 2018-12-05 | A kind of lightgage steel joist slip casting process units and production technology |
Publications (1)
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| CN109333790A true CN109333790A (en) | 2019-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114508237A (en) * | 2022-03-08 | 2022-05-17 | 王小红 | Dislocation extrusion formula light gauge steel low point cement grouting equipment |
-
2018
- 2018-12-05 CN CN201811480285.8A patent/CN109333790A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114508237A (en) * | 2022-03-08 | 2022-05-17 | 王小红 | Dislocation extrusion formula light gauge steel low point cement grouting equipment |
| CN114508237B (en) * | 2022-03-08 | 2023-08-04 | 安徽鹏佳建设有限公司 | Staggered extrusion type light steel keel low-position cement grouting equipment |
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