CN210286766U - A remote control charge level processor for carbide production - Google Patents
A remote control charge level processor for carbide production Download PDFInfo
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- CN210286766U CN210286766U CN201921263000.5U CN201921263000U CN210286766U CN 210286766 U CN210286766 U CN 210286766U CN 201921263000 U CN201921263000 U CN 201921263000U CN 210286766 U CN210286766 U CN 210286766U
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Abstract
The utility model discloses a remote control charge level processor for calcium carbide production, which mainly relates to the technical field of calcium carbide production equipment, and comprises a light rail, a rail beam, a rotating frame, a lifting mechanism, a vehicle body, a walking impact device and a control device, wherein the control device is communicated with a control pan head through remote control signal receiving, an instruction button is used for receiving and sending an instruction signal to the remote control signal, the lifting frame slides up and down through a hydraulic oil cylinder in the lifting mechanism to adjust the working height, the rotating mechanism is connected with the rail beam through the rotating frame, the rotating cylinder is arranged on the rotating mechanism through a bolt to realize the left and right swinging of the rail beam, the head raising mechanism and the rail beam head raising mechanism are arranged together with the rail beam, the solid rail beam lifts the head to work, the head raising and the left and right swinging working angles of the rail beam are realized, the furnace pounding arm is rotated to carry out the furnace pounding operation, the personnel cost is saved, the potential safety hazard caused by close contact of an operator with the stoking furnace is avoided, and the safety of stoking operation is improved.
Description
Technical Field
The utility model relates to a carbide production facility technical field specifically is a remote control charge level processor for carbide production.
Background
In the smelting process of the calcium carbide furnace, furnace burden is filled from a furnace mouth at the top end, gradually descends through a high-temperature molten state, enters a smelting pool area, and finally a final product, namely calcium carbide liquid, is discharged from a furnace outlet.
As the defects of gas and operation process generated in the ore smelting engineering influence the smooth operation of the furnace condition, the materials are easy to form crusts on the top in a high-temperature environment, and once the crusts are collapsed, the crusts can cause great danger to workers of a furnace base operation platform and endanger the life.
The current situation is as follows: in order to avoid the formation of crusts, workers or driving equipment prevent the material surface from forming crusts, the working mode has great potential safety hazards such as high-temperature radiation, material splashing, gas poisoning and the like and high labor intensity, the life safety of operation workers is seriously threatened, and the following defects are specifically existed:
1. when a manual operation mode is adopted, operators need to operate at a furnace mouth, the number of operators is large, and once splashing happens, multiple operators can be fatally injured;
2. adopt the operation of driving equipment mode, need the manual work to control the operation of driving equipment and smash stove operation, control 1 people of personnel, control on the driving equipment, can be a little away from the fire door distance, in addition do some protection on the driving equipment, can avoid small-scale splash injury people, extensive splash still can cause fatal injury to controlling personnel, however, control personnel and fix and control equipment on driving position, the field of vision is comparatively limited, smash the narrow and small and numerous barrier of space environment of stove operation, fork truck can not avoid the barrier fast in a flexible way at the removal in-process, influence the removal efficiency, because the field of vision is limited when smashing the stove operation, the operating efficiency is also not high.
SUMMERY OF THE UTILITY MODEL
In view of not enough and the defect that exists among the prior art, the utility model provides a remote control charge level processor for carbide production sends command signal to the programmable controller on pounding the stove equipment through the instruction button on the transmitter, smashes the stove equipment by programmable controller according to command signal control again and smashes the stove operation to avoid operating personnel closely to contact and smash the stove and take place the potential safety hazard, improved the security of pounding the stove operation.
In order to solve the technical problem, the utility model discloses a following technical scheme:
a remote control charge level processor for carbide production which characterized in that: the light rail is arranged on the rail beam, one end of the light rail is inserted into a crust of the carbide furnace, the tail end of the light rail is connected with the walking impact device, the rail beam is connected with the lifting mechanism through the rotating frame, the lifting mechanism is arranged on the vehicle body, and the control device is arranged on the vehicle body;
the rotary frame comprises a rotary driving frame, one end of the rotary driving frame is provided with a head raising mechanism and a rail beam head raising mechanism, the other end of the rotary driving frame is provided with a rotary cylinder, the bottom of the rail beam is provided with a support hole, the front end of the support hole is connected with the rail beam head raising mechanism through square steel, and the rear end of the support hole is connected with the head raising mechanism through hydraulic support;
the lifting mechanism comprises a fixed frame, a lifting frame is arranged on the fixed frame, one surface of the lifting frame is connected with the hydraulic oil cylinder, the other surface of the lifting frame is provided with a swing mechanism, and the rotary cylinder is arranged on the swing mechanism through bolts to realize the left-right swing of the rail beam;
the fixing frame is arranged on the vehicle body, and the tail end of the rail beam is provided with a highlight inhibition camera;
the control device is respectively provided with a work prompt alarm, a loudspeaker and a wide-angle camera, and the control device, the work prompt alarm, the loudspeaker and the wide-angle camera are connected with the control holder through remote control signal receiving.
As a further improvement of the utility model, the rail beam is provided with a slide way, a tooth line and a front fixed hole ring.
As a further improvement of the utility model, the walking is strikeed the device and is included impacter, energy storage ware, rotary motor, rail steel, fixed hole circle, the motor subassembly that advances, bore bit tail, slide in close contact with on rail steel and the rail roof beam, play horizontal fixed and axial motion's purpose, the bore bit tail is connected with the light rail, the fixed light rail end of back fixed hole circle, the motor subassembly that advances passes through gear drive and is connected with the rack line on the rail roof beam, do the seesaw, all the other are prior art, do not describe here.
As a further improvement, the wide-angle camera field is configured six, and all-round control is implemented to equipment working range.
Compared with the prior art, the utility model discloses the beneficial effect who has does: the utility model comprises a light rail, a rail beam, a rotating frame, a lifting mechanism, a vehicle body and a walking impact device, wherein the furnace pounding device is composed of a light rail, a rail beam, a rotating frame, a lifting mechanism, a vehicle body and a walking impact device, a control device is arranged on a shell of the furnace pounding device, and the control device is communicated with a control pan head through remote control signal receiving, so that a command button of the control pan head sends a command signal to the remote control signal receiving on the furnace pounding device, then the remote control signal receiving controls the running motor of the furnace pounding device or the furnace pounding motor to run according to the command signal, the lifting frame slides up and down through a hydraulic oil cylinder in the lifting mechanism to adjust the working height, the rotating mechanism is connected with the rail beam through the rotating frame, the rotating cylinder is arranged on the rotating mechanism through bolts to realize the left and right swinging of the rail beam, the head lifting mechanism and the rail beam are arranged together with the, the furnace pounding arm is rotated to carry out furnace pounding operation, so that the personnel cost is saved, the labor intensity of workers is reduced, the potential safety hazard caused by close contact of operators with the furnace pounding is avoided, and the safety of the furnace pounding operation is improved.
Drawings
The invention will be further described with reference to the accompanying drawings and specific embodiments:
fig. 1 is a perspective view of a remote control charge level processor for calcium carbide production of the present invention;
fig. 2 is a main view of the remote control charge level processing machine for calcium carbide production of the present invention;
fig. 3 is a top view of the remote control charge level processing machine for calcium carbide production of the present invention;
fig. 4 is a left side view of the remote control charge level processing machine for calcium carbide production of the present invention;
FIG. 5 is a schematic structural view of the walking impact device of the present invention;
fig. 6 is a schematic structural view of the rail beam of the present invention;
fig. 7 is a perspective view of the lifting mechanism of the present invention;
fig. 8 is a front view of the lifting mechanism of the present invention;
fig. 9 is a top view of the lifting mechanism of the present invention;
fig. 10 is a side view of the lifting mechanism of the present invention;
fig. 11 is a perspective view of the rotary frame of the present invention;
fig. 12 is a front view of the rotary frame of the present invention;
fig. 13 is a top view of the rotating frame of the present invention;
fig. 14 is a side view of the swivel of the present invention;
fig. 15 is a control flow chart of the remote control charge level processor for calcium carbide production of the present invention;
in the figure: 1 light rail, 2 rail beams, 21 slide ways, 22 rack lines, 23 front fixed hole rings, 24 supporting holes, 3 rotating frames, 31 head raising mechanisms, 32 rotating driving frames, 33 rotating cylinders, 34 rail beam head raising mechanisms, 4 lifting mechanisms, 41 fixed frames, 42 hydraulic oil cylinders, 43 lifting frames, 44 rotating mechanisms, 5 vehicle bodies, 6 walking impact devices, 61 impactors, 62 energy accumulators, 63 rotating motors, 64 rail steels, 65 rear fixed hole rings, 66 forward motor components, 67 drill rod tails, 7 control devices, 8 highlight inhibition cameras, 9 work prompt alarms, 10 horns, 11 control holders, 12 wide-angle cameras, 13 hydraulic supports, 14 square steels and 15 remote control signal receiving.
Detailed Description
In order to make the technical solution and the advantages of the present invention more clear and obvious, the present invention is further described in detail with reference to the following specific embodiments, it should be understood that the specific embodiments described herein are only used for understanding the present invention, and are not used for limiting the present invention, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention.
Fig. 1-4 are the utility model relates to a remote control charge level processor schematic structure for carbide production, a remote control charge level processor for carbide production, its characterized in that: comprises a light rail (1), a rail beam (2), a rotating frame (3), a lifting mechanism (4), a vehicle body (5), a walking impact device (6) and a control device (7), the light rail (1) is arranged on the rail beam (2), one end of the light rail is inserted into a crust of the carbide furnace, the tail end of the light rail is connected with the walking impact device (6), the track beam (2) is connected with a lifting mechanism (4) through a rotating frame (3), the lifting mechanism (4) is arranged on a vehicle body (5), a control device (7) is arranged on the vehicle body, a strong light inhibition camera (8) is arranged at the tail end of the rail beam (2), a work prompt alarm (9), a loudspeaker (10) and a wide-angle camera (12) are respectively arranged on the control device (7), the control device (7), the work prompt alarm (9), the loudspeaker (10), the wide-angle camera (12) and the highlight suppression camera (8) are connected with the control holder (11) through remote control signal receiving (15).
Fig. 5 is the structure schematic diagram of the utility model discloses walking impact device, walking impact device includes impacter (61), energy storage ware (62), rotating motor (63), rail steel (64), fixed hole circle (65), the motor subassembly that advances (66), bore bit tail (67), rail steel (64) and slide (21) in close contact with on the rail roof beam, play horizontal fixed and axial motion's purpose, bore bit tail (67) is connected with light rail (1), the fixed light rail (1) end of back fixed hole circle (65), the motor subassembly that advances (66) are connected with rack line (22) on rail roof beam (2) through gear drive, do the seesaw, all the other are prior art, do not describe here.
Fig. 6 is a schematic structural diagram of the rail beam of the present invention, the rail beam is provided with a slide rail (21), a rack line (22) and a front fixing hole ring (23), and the bottom of the rail beam (2) is provided with a support hole (24).
Fig. 7-10 are the structural schematic diagram of the lifting mechanism of the present invention, the lifting mechanism includes a fixing frame (41), a lifting frame (43) is provided on the fixing frame (41), one side of the lifting frame (43) is connected with the hydraulic oil cylinder (42), the other side is provided with a swing mechanism (44), the rotating cylinder (33) is installed on the swing mechanism (44) by bolts, the left and right swinging of the 2-rail beam is realized, and the fixing frame (41) is installed on the vehicle body (5).
Fig. 11-14 are the structure schematic diagram of the utility model discloses swivel mount, swivel mount (3) are including rotating the actuating rack (32), rotating the actuating rack (32) one end and being equipped with new line mechanism (31) and rail roof beam new line mechanism (34), the other end is equipped with rotatory barrel (33), and the brace hole (24) front end is connected with rail roof beam new line mechanism (34) through square steel (14), and the rear end is connected with new line mechanism (31) through hydraulic support (13).
The work site is provided with six fixed wide-angle cameras 12 to implement all-round monitoring on the working range of the equipment, the remote control signal receiving 15 and the control holder 11 realize wireless signal control, an operator monitors the forward surrounding situation of the equipment in a close range through the wide-angle cameras 12 at the remote control equipment of an operation room, shouting early warning is implemented on the site through controlling microphones on the holder 11, and the work prompt alarm lamp 9 works to remind early warning when the equipment works.
The light rail 1 can be fed and retreated along the rail beam 2 to achieve the purpose of incrustation, when the light rail 1 meets resistance, the impact device 6 impacts the light rail 1 to break the incrustation, the highlight inhibition camera 8 monitors the working condition of the furnace mouth, and the light rail 1 is pried by the head raising and lowering function of the rail beam 2 after incrustation, so that incrustation is pried to be loosened.
After the light rail 1 is pricked into the crust, the rotation of the rail beam 2 and the light rail 1 is realized by the rotation function of the 3 rotating frame 3, the crust is further crushed, and the lifting mechanism 4 is matched with the head raising and lowering function of the rail beam 2 to realize the pricking crust at any position and any angle. The walking impact device 6 can ensure that crusts with any hardness can be smoothly inserted.
The control device can control the equipment to be freely and flexibly adapted among all the furnace mouths. The control system is powered by a storage battery, and the power system is driven by hydraulic power.
FIG. 15 is a control flow chart of a remote control charge level processor for calcium carbide production according to the present invention, wherein a control device 7 communicates with a control console 11 through a remote control signal receiver 15, so as to send a command signal to the remote control signal receiver 15 on the furnace pounding device through a command button of the control console 11, and then the remote control signal receiver 15 controls the running motor of the furnace pounding device or the furnace pounding motor to run according to the command signal, and the crane slides up and down through a hydraulic cylinder in a lifting mechanism to adjust the working height, the revolving mechanism is connected with a track beam through a revolving frame, the revolving cylinder is mounted on the revolving mechanism through a bolt, so as to realize the left and right swinging of the track beam, the head raising mechanism and the track beam head raising mechanism are mounted together with the track beam 2, the track beam 2 on the real surface works at the low head, so as to realize the low head and left and right swinging working angles of the track beam, so as to rotate, the wiring diagram design is a conventional design, which is not described herein, and is performed by a control flow diagram, which is well known to those skilled in the art.
The utility model discloses practiced thrift personnel's cost, thereby avoided operating personnel closely to contact and smash the stove and take place the potential safety hazard, improved the security of smashing the stove operation thereby reduced workman's intensity of labour.
It is noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected" and "connected" are to be construed broadly and may include, for example, a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection via an intermediate medium, and a connection between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Claims (4)
1. A remote control charge level processor for carbide production which characterized in that: the light rail lifting device comprises a light rail (1), a rail beam (2), a rotating frame (3), a lifting mechanism (4), a vehicle body (5), a walking impact device (6) and a control device (7), wherein the light rail (1) is arranged on the rail beam (2), one end of the light rail is pricked into a crust of the carbide furnace, the tail end of the light rail is connected with the walking impact device (6), the rail beam (2) is connected with the lifting mechanism (4) through the rotating frame (3), the lifting mechanism (4) is arranged on the vehicle body (5), and the control device (7) is arranged on the vehicle body;
the rotary frame (3) comprises a rotary driving frame (32), one end of the rotary driving frame (32) is provided with a head raising mechanism (31) and a rail beam head raising mechanism (34), the other end of the rotary driving frame is provided with a rotary cylinder body (33), the bottom of the rail beam (2) is provided with a support hole (24), the front end of the support hole (24) is connected with the rail beam head raising mechanism (34) through square steel (14), and the rear end of the support hole is connected with the head raising mechanism (31) through a hydraulic support (13);
the lifting mechanism comprises a fixed frame (41), a lifting frame (43) is arranged on the fixed frame (41), one surface of the lifting frame (43) is connected with a hydraulic oil cylinder (42), the other surface of the lifting frame is provided with a swing mechanism (44), and the rotary cylinder body (33) is installed on the swing mechanism (44) through bolts to realize the left-right swing of the 2-rail beam;
the fixed frame (41) is arranged on the vehicle body (5), and the tail end of the rail beam (2) is provided with a highlight inhibition camera (8);
work prompt alarm (9), loudspeaker (10) and wide-angle camera (12) are respectively arranged on the control device (7), and the control device (7), the work prompt alarm (9), the loudspeaker (10) and the wide-angle camera (12) are connected with the control holder (11) through remote control signal receiving (15).
2. The remote control charge level processing machine for calcium carbide production according to claim 1, characterized in that: the rail beam is provided with a slideway (21), a rack line (22) and a front fixed hole ring (23).
3. The remote control charge level processing machine for calcium carbide production according to claim 1, characterized in that: the walking impact device comprises an impactor (61), an energy accumulator (62), a rotary motor (63), rail steel (64), a fixed hole ring (65), a forward motor assembly (66) and a drill rod tail (67), wherein the rail steel (64) is in close contact with a slide rail (21) on a rail beam to achieve the purposes of transverse fixing and axial movement, the drill rod tail (67) is connected with a light rail (1), the rear fixed hole ring (65) fixes the tail end of the light rail (1), and the forward motor assembly (66) is connected with a rack line (22) on the rail beam (2) through gear transmission to move back and forth.
4. The remote control charge level processing machine for calcium carbide production according to claim 1, characterized in that: six wide-angle cameras (12) are arranged in the field, and all-round monitoring is carried out on the working range of the equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921263000.5U CN210286766U (en) | 2019-08-06 | 2019-08-06 | A remote control charge level processor for carbide production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921263000.5U CN210286766U (en) | 2019-08-06 | 2019-08-06 | A remote control charge level processor for carbide production |
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| CN210286766U true CN210286766U (en) | 2020-04-10 |
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| CN201921263000.5U Active CN210286766U (en) | 2019-08-06 | 2019-08-06 | A remote control charge level processor for carbide production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110255564A (en) * | 2019-08-06 | 2019-09-20 | 山东军成机械科技有限公司 | A kind of remote control charge level processor for calcium carbide production |
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2019
- 2019-08-06 CN CN201921263000.5U patent/CN210286766U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110255564A (en) * | 2019-08-06 | 2019-09-20 | 山东军成机械科技有限公司 | A kind of remote control charge level processor for calcium carbide production |
| CN110255564B (en) * | 2019-08-06 | 2023-10-20 | 山东军成机械科技有限公司 | A remote control charge level processor for carbide production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A remote control material level processor for calcium carbide production Effective date of registration: 20220113 Granted publication date: 20200410 Pledgee: Taian Bank Co.,Ltd. Feicheng Branch Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2022980000459 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220719 Granted publication date: 20200410 Pledgee: Taian Bank Co.,Ltd. Feicheng Branch Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2022980000459 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Remote Control Material Handling Machine for Calcium Carbide Production Effective date of registration: 20220922 Granted publication date: 20200410 Pledgee: Shandong Feicheng Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2022980015810 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230918 Granted publication date: 20200410 Pledgee: Shandong Feicheng Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2022980015810 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Remote Control Material Surface Processing Machine for Calcium Carbide Production Effective date of registration: 20230920 Granted publication date: 20200410 Pledgee: Shandong Feicheng Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2023980057775 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |