CN111074302B - A device for removing crusts in an electrolytic cell - Google Patents

A device for removing crusts in an electrolytic cell Download PDF

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CN111074302B
CN111074302B CN201911385675.1A CN201911385675A CN111074302B CN 111074302 B CN111074302 B CN 111074302B CN 201911385675 A CN201911385675 A CN 201911385675A CN 111074302 B CN111074302 B CN 111074302B
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crust
assembly
rotating
mounting
lifting
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CN111074302A (en
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陈雨
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Yangzhou Jichi Information Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/14Devices for feeding or crust breaking

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Abstract

The invention discloses an electrolytic bath crust breaking device, which belongs to the technical field of aluminum smelting and comprises a vehicle body, a lifting mechanism, a base, a position adjusting mechanism and a crust breaking mechanism, wherein the position adjusting mechanism comprises a rotating assembly and a transverse material moving assembly, the rotating assembly is arranged at the top of the vehicle body, the crust breaking mechanism comprises a crust cutting assembly, a crust knocking breaking assembly, a sticky material blowing assembly, an installation cabinet and a material moving plate, and the top of the material moving plate is provided with a reciprocating material moving assembly. The invention has the advantages that the crust breaking mechanism can automatically realize the cutting and breaking operation of the crust, the blowing operation of the cutting wheel and the adhesive of the crust-breaking hammer head can be automatically realized under the action of the adhesive blowing component, and the position adjusting mechanism can ensure that the crust-breaking hammer head can extend into a high-temperature area without manual installation of workers.

Description

一种电解槽结壳破除装置A device for removing crusts in an electrolytic cell

技术领域technical field

本发明涉及铝冶炼技术领域,具体是涉及一种电解槽结壳破除装置。The invention relates to the technical field of aluminum smelting, in particular to an electrolytic cell crust breaking device.

背景技术Background technique

电解铝厂的生产主要采用铝电解槽,阳极采用碳材料制成,在生产过程中熔融的铝盐电解熔液表面会结壳,结壳包围在阳极的四周,由于阳极需要经常更换,在更换前需要将结壳破除,结壳破除后才能更换阳极和清理残渣等作业;目前通常采用的破除方式是天车与人工相配合,操作人员站在天车电解槽上临时搭板上,使用天车吊着的钢钎、风镐等工具人工破除,铝电解槽的温度将近一千摄氏度,操作过程危险性极大,给操作人员的人身安全造成极大威胁;由于温度远高于人体耐受极限,操作人员在破除作业很短时间后就需休息降温,破除的效率低下。The production of electrolytic aluminum plants mainly uses aluminum electrolytic cells, and the anode is made of carbon material. During the production process, the surface of the molten aluminum salt electrolytic solution will crust, and the crust will surround the anode. Since the anode needs to be replaced frequently, it is It is necessary to remove the crust before, and after the crust is removed, the anode can be replaced and the residue can be cleaned. The steel drills, air picks and other tools hanging from the car are manually removed. The temperature of the aluminum electrolytic cell is nearly 1,000 degrees Celsius. The operation process is extremely dangerous and poses a great threat to the personal safety of the operator; because the temperature is much higher than the human body can tolerate At the limit, the operator needs to rest and cool down after a short time of the removal operation, and the efficiency of the removal is low.

专利号为CN204185578U的发明公开一种预焙铝电解槽打壳装置,包括打壳液压缸以及与打壳液压缸连接的打壳锤头,在打壳液压缸上设置有压力传感器,所述的压力传感器通过信号线与电解槽控制器连接,电解槽控制器通过控制线与液压泵连接,液压泵通过液压油管与打壳液压缸连接。该实用新型通过设置在打壳液压缸上的压力传感器将压力信号传输给电解槽控制器,电解槽控制器根据压力值控制液压泵给打壳液压缸的供油量,从而使打壳锤头能随着铝电解槽电解质水平高低的变化而自动上下移动,有效提高了打壳质量,减轻了检修的工作量,降低了生产成本。The invention with the patent number of CN204185578U discloses a shelling device for a pre-baked aluminum electrolytic cell, which includes a shelling hydraulic cylinder and a shelling hammer head connected with the shelling hydraulic cylinder, and a pressure sensor is arranged on the shelling hydraulic cylinder. The pressure sensor is connected with the electrolytic cell controller through the signal line, the electrolytic cell controller is connected with the hydraulic pump through the control line, and the hydraulic pump is connected with the shelling hydraulic cylinder through the hydraulic oil pipe. The utility model transmits the pressure signal to the electrolytic cell controller through the pressure sensor arranged on the shelling hydraulic cylinder, and the electrolytic cell controller controls the oil supply amount of the hydraulic pump to the shelling hydraulic cylinder according to the pressure value, so as to make the shelling hammer head It can automatically move up and down with the change of the electrolyte level of the aluminum electrolytic cell, which effectively improves the quality of shelling, reduces the workload of maintenance and reduces the production cost.

但是,上述装置还是存在以下问题:第一、当电解打壳锤头表层出现粘连物时,需要及时清理粘连物,上述装置并不能实现对粘连物的清理操作,需要进行改进,第二、上述装置虽然采用液压缸进行驱动打壳锤头,但是每次操作都需要人工进行安装才能进行使用,铝电解槽的温度将近一千摄氏度,操作过程危险性极大,给操作人员的人身安全造成极大威胁。However, the above-mentioned device still has the following problems: first, when adhesion occurs on the surface of the electrolytic shelling hammer head, the adhesion needs to be cleaned up in time, the above-mentioned device cannot realize the cleaning operation of the adhesion, and needs to be improved, and the second, the above-mentioned Although the device uses a hydraulic cylinder to drive the shell hammer, it requires manual installation for each operation. The temperature of the aluminum electrolytic cell is nearly 1,000 degrees Celsius. big threat.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是提供一种电解槽结壳破除装置,以解决不能及时清理打壳锤头表层的粘连物以及人工安装时存在较大的安全隐患的技术问题。The technical problem to be solved by the present invention is to provide an electrolytic cell crust breaking device, so as to solve the technical problems that the adhesions on the surface of the shell hammer head cannot be cleaned in time and there is a large potential safety hazard during manual installation.

为解决上述技术问题,本发明提供以下技术方案:一种电解槽结壳破除装置,包括有车体、升降机构、底座、位置调节机构和结壳破碎机构,所述底座设置在升降机构上,所述位置调节机构包括有旋转组件和横向移料组件,所述横向移料组件设置在底座的侧壁,所述升降机构设置在旋转组件的顶部,所述旋转组件设置在车体的顶部,所述结壳破碎机构包括有结壳切割组件、结壳敲击破除组件、粘料吹除组件、竖直设置的安装柜和水平设置的移料板,所述结壳切割组件和结壳敲击破除组件均设置在安装柜上,所述安装柜设置在移料板的顶部,所述粘料吹除组件设置在安装柜的旁侧,所述移料板的顶部设有用于驱动结壳敲击破除组件在竖直方向移动的往复移料组件,车体的底部设有四个呈矩阵分布的行驶轮。In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: an electrolytic cell crust breaking device, comprising a vehicle body, a lifting mechanism, a base, a position adjustment mechanism and a crust breaking mechanism, and the base is arranged on the lifting mechanism, The position adjustment mechanism includes a rotating assembly and a lateral material moving assembly, the lateral material moving assembly is disposed on the side wall of the base, the lifting mechanism is disposed on the top of the rotating assembly, and the rotating assembly is disposed on the top of the vehicle body, The crust crushing mechanism includes a crust cutting component, a crust knocking and breaking component, a sticky material blowing component, a vertically arranged installation cabinet and a horizontally arranged moving plate, the crust cutting component and the crust knocking component. The blowing and removing components are all arranged on the installation cabinet, the installation cabinet is arranged on the top of the moving plate, the sticky material blowing component is arranged on the side of the installation cabinet, and the top of the moving plate is provided with a drive to knock the crust. The reciprocating material moving assembly that breaks and removes the assembly in the vertical direction is provided with four traveling wheels distributed in a matrix at the bottom of the car body.

进一步的,所述结壳敲击破除组件包括有支撑架、水平设置的安装盘和竖直设置在安装柜内部的滑动杆,所述支撑架设置在安装柜的顶部,所述支撑架上设有与其转动连接的转动轴,所述转动轴上设有导向轮,所述安装盘固定在滑动杆的底部,所述滑动杆上套设有复位弹簧,所述复位弹簧的两端分别抵触在滑动杆的顶端和安装柜的内部顶端,所述安装盘的底部设有打壳锤头。Further, the crust knocking and breaking assembly includes a support frame, a horizontally arranged installation plate and a sliding rod vertically arranged inside the installation cabinet, the support frame is arranged on the top of the installation cabinet, and the support frame is arranged on the top of the installation cabinet. There is a rotating shaft rotatably connected with it, the rotating shaft is provided with a guide wheel, the mounting plate is fixed on the bottom of the sliding rod, the sliding rod is sleeved with a reset spring, and the two ends of the reset spring are respectively in contact with each other. The top of the sliding rod and the inner top of the installation cabinet, and the bottom of the installation plate is provided with a shell hammer.

进一步的,所述往复移料组件包括有驱动电机、轴承座和水平设置在轴承座上的旋转轴,所述旋转轴上套设有绳轮,所述绳轮上绕设有升降绳,所述升降绳的端部与滑动杆的顶部固定连接,所述导向轮用于对升降绳进行导向作业,所述驱动电机的输出端上套设有不完全齿轮,所述旋转轴上套设有从动齿轮,所述不完全齿轮与从动齿轮啮合。Further, the reciprocating material moving assembly includes a drive motor, a bearing seat and a rotating shaft horizontally arranged on the bearing seat, a rope pulley is sleeved on the rotating shaft, and a lifting rope is wound around the rope pulley. The end of the lifting rope is fixedly connected with the top of the sliding rod, the guide wheel is used to guide the lifting rope, the output end of the driving motor is sleeved with an incomplete gear, and the rotating shaft is sleeved with an incomplete gear. The driven gear, the incomplete gear meshes with the driven gear.

进一步的,所述结壳切割组件包括有两个分别设置在安装柜两侧的切割部件,每个所述切割部件均包括有安装条、切割电机、安装座和与安装座铰接的驱动气缸,所述驱动气缸的输出端与安装条铰接,所述安装条的一端与安装柜的底端铰接,所述安装条的另一端设有连接轴,所述连接轴上套设有切割轮,所述切割电机设置在安装条的端部,且切割电机的输出端与切割轮的端部固定连接。Further, the crust cutting assembly includes two cutting parts respectively arranged on both sides of the installation cabinet, and each of the cutting parts includes a mounting bar, a cutting motor, a mounting seat and a driving cylinder hinged with the mounting seat, The output end of the driving cylinder is hinged with the mounting bar, one end of the mounting bar is hinged with the bottom end of the mounting cabinet, the other end of the mounting bar is provided with a connecting shaft, and a cutting wheel is sleeved on the connecting shaft, so the The cutting motor is arranged at the end of the mounting bar, and the output end of the cutting motor is fixedly connected with the end of the cutting wheel.

进一步的,所述粘料吹除组件包括有升降架、升降气缸和两个间隔设置在升降架上的导气管道,每个所述导气管道的端部均设有喷气嘴,所述升降气缸竖直设置在移料板的顶部,所述移料板的底部设有两个延伸板,所述升降架与两个延伸板滑动配合,所述升降气缸的输出端与升降架的顶部固定连接。Further, the sticky material blowing assembly includes a lifting frame, a lifting cylinder and two air guide pipes arranged at intervals on the lifting frame, each end of the air guide pipe is provided with an air nozzle, and the lift The air cylinder is vertically arranged on the top of the moving plate, the bottom of the moving plate is provided with two extension plates, the lifting frame is slidably matched with the two extending plates, and the output end of the lifting cylinder is fixed to the top of the lifting frame connect.

进一步的,所述横向移料组件包括有移料电机、承载架和两个分别设置在承载架两侧的滑轨,每个所述滑轨上均设有与其滑动配合的滑动块,所述移料板固定在两个滑动块的顶部,所述承载架上设有两个水平设置的承载轴,每个所述承载轴上均套设有同步轮,两个所述同步轮之间通过同步皮带传动连接,所述移料板的底部设有与同步皮带固定连接的带动架,所述移料电机的输出端与其中一个所述承载轴固定连接。Further, the transverse material moving assembly includes a material moving motor, a carrier frame and two slide rails respectively arranged on both sides of the carrier frame, and each of the slide rails is provided with a sliding block slidingly matched with it. The material moving plate is fixed on the top of the two sliding blocks, the bearing frame is provided with two horizontally arranged bearing shafts, each bearing shaft is sleeved with a synchronizing wheel, and the two synchronizing wheels pass through Synchronous belt drive connection, the bottom of the material moving plate is provided with a driving frame fixedly connected with the synchronous belt, and the output end of the material moving motor is fixedly connected with one of the bearing shafts.

进一步的,所述升降机构包括有承载座、旋转电机、两个间隔设置在承载座顶部的固定座和两个竖直设置在承载座内的支撑杆,所述底座与两个支撑杆滑动配合,两个所述固定座之间设有与两者转动连接的安装轴,所述安装轴上设有两个第一链轮,每个所述第一链轮上均绕设有链条,两个链条的端部均与底座的顶部固定连接,所述安装轴的端部套设有第一齿轮,所述旋转电机的输出端上设有与第一齿轮啮合的第二齿轮。Further, the lifting mechanism includes a bearing seat, a rotating motor, two fixed seats arranged at intervals on the top of the bearing seat, and two support rods vertically arranged in the bearing seat, and the base is slidingly matched with the two support rods. , between the two fixed seats is provided with an installation shaft rotatably connected with the two, the installation shaft is provided with two first sprockets, and a chain is wound around each of the first sprockets, and the two The ends of each chain are fixedly connected with the top of the base, the end of the installation shaft is sleeved with a first gear, and the output end of the rotating electrical machine is provided with a second gear that meshes with the first gear.

进一步的,所述升降机构还包括有收卷电机和两个间隔设置在承载座底部的支撑板,两个所述支撑板之间设有与两者转动连接的转动轴,所述转动轴上套设有两个第二链轮,两个第二链轮分别用于对两个链条进行收卷,所述收卷电机的输出端与转动轴的端部固定连接。Further, the lifting mechanism also includes a winding motor and two supporting plates arranged at intervals at the bottom of the bearing base, and a rotating shaft rotatably connected to the two supporting plates is arranged between the two supporting plates. Two second sprockets are sleeved, and the two second sprockets are respectively used for winding the two chains, and the output end of the winding motor is fixedly connected with the end of the rotating shaft.

进一步的,所述旋转组件包括有旋转盘、步进电机和设置在车体顶部的圆形轨道,所述圆形轨道上设有三个与其滑动配合的安装块,所述旋转盘的底部设有旋转环,所述旋转环设置在三个安装块的顶部,所述步进电机设置在车体的底部,所述步进电机的输出端上套设有旋转齿轮,所述旋转环上设有与旋转齿轮啮合的齿槽。Further, the rotating assembly includes a rotating disk, a stepper motor and a circular track arranged on the top of the vehicle body. A rotating ring, the rotating ring is arranged on the top of the three mounting blocks, the stepping motor is arranged at the bottom of the vehicle body, the output end of the stepping motor is sleeved with a rotating gear, and the rotating ring is provided with A tooth slot that meshes with a rotating gear.

本发明与现有技术相比具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

其一,本发明设有车体、升降机构、底座、位置调节机构和结壳破碎机构,结壳破碎机构能够自动实现对结壳的切割和破碎作业,在粘料吹除组件的作用下能够自动实现对切割轮以及打壳锤头的粘连料的吹除作业,位置调节机构能够使打壳锤头能够伸入至高温区域,无需工作者手动进行安装,以解决不能及时清理打壳锤头表层的粘连物以及人工安装时存在较大的安全隐患的技术问题。First, the present invention is provided with a vehicle body, a lifting mechanism, a base, a position adjustment mechanism and a crust crushing mechanism. Automatically realize the blowing operation of the cutting wheel and the sticking material of the shelling hammer, and the position adjustment mechanism can make the shelling hammer extend into the high temperature area, without the need for workers to manually install it, so as to solve the problem of not being able to clean the shelling hammer in time. The adhesion of the surface layer and the technical problem of large safety hazards during manual installation.

其二,本发明设有结壳破碎机构,结壳破碎机构包括有结壳切割组件、结壳敲击破除组件、粘料吹除组件、安装柜和移料板,通过结壳破碎机构能够自动实现对结壳的切割和破碎作业,便于使结壳能够快速被破碎,并且在粘料吹除组件的作用下能够自动实现对切割轮以及打壳锤头的粘连料的吹除作业,使本发明能够及时清理打壳锤头表层的粘连物,通过往复移料组件能够实现滑动杆在竖直方向上往复进行移动,使滑动杆能够带动打壳锤头进行移动来对结块进行破碎作业。Second, the present invention is provided with a crust crushing mechanism, which includes a crust cutting component, a crust knocking and breaking component, a sticky material blowing component, an installation cabinet and a moving plate, and the crust crushing mechanism can automatically Realize the cutting and crushing of the crust, so that the crust can be quickly broken, and under the action of the sticky material blowing component, it can automatically realize the blowing operation of the cutting wheel and the sticky material of the shell-beating hammer, so that the The invention can clean up the adhesions on the surface of the shelling hammer in time, and the reciprocating material moving component can realize the reciprocating movement of the sliding rod in the vertical direction, so that the sliding rod can drive the shelling hammer to move to crush the agglomerates.

其三,本发明设有位置调节机构,位置调节机构包括有旋转组件和横向移料组件,通过位置调节机构能够对结壳破碎机构的角度以及对结壳破碎机构的横向位置进行调节,使结壳破碎机构能够横向移动至结壳的上方,便于使打壳锤头能够伸入至高温区域,无需工作者手动进行安装,从而避免人工手动安装时存在较大的安全隐患。Thirdly, the present invention is provided with a position adjustment mechanism, the position adjustment mechanism includes a rotating component and a transverse material moving component, and the angle of the crust crushing mechanism and the lateral position of the crust crushing mechanism can be adjusted through the position adjustment mechanism, so that the structure can be adjusted. The shell crushing mechanism can be moved laterally to the top of the crust, which is convenient for the shell hammer to extend into the high temperature area, without the need for manual installation by workers, so as to avoid the potential safety hazard during manual installation.

其四,本发明设有升降机构,升降机构包括有承载座、旋转电机、两个固定座和两个支撑杆,通过升降机构能够实现底座的升降作业,能够自动进行调节底座的高度,使底座能够位于不同高度电解槽的上方。Fourth, the present invention is provided with a lifting mechanism, which includes a bearing seat, a rotating motor, two fixed seats and two support rods. Can be located above electrolyzers of different heights.

附图说明Description of drawings

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为本发明的正视示意图;Fig. 2 is the front view schematic diagram of the present invention;

图3为本发明的局部立体结构示意图一;Fig. 3 is the partial three-dimensional structure schematic diagram 1 of the present invention;

图4为图3中A处放大图;Fig. 4 is the enlarged view of A place in Fig. 3;

图5为本发明的局部剖视示意图一;Fig. 5 is a partial cross-sectional schematic diagram one of the present invention;

图6为本发明的局部侧视示意图;Fig. 6 is the partial side view schematic diagram of the present invention;

图7为本发明的局部立体结构示意图二;Fig. 7 is the partial three-dimensional structure schematic diagram II of the present invention;

图8为本发明的局部剖视示意图二。FIG. 8 is a second schematic partial cross-sectional view of the present invention.

图中标号为:The symbols in the figure are:

车体1,升降机构2,承载座21,旋转电机22,固定座23,支撑杆24,第一链轮25,链条251,第一齿轮252,第二齿轮253,收卷电机26,支撑板27,转动轴28,第二链轮29,底座3,行驶轮31,位置调节机构4,旋转组件41,旋转盘42,步进电机43,圆形轨道44,安装块45,旋转环46,旋转齿轮47,齿槽48,结壳破碎机构5,结壳切割组件51,切割部件52,安装条53,切割电机54,安装座55,驱动气缸56,连接轴57,切割轮58,结壳敲击破除组件6,支撑架61,安装盘62,滑动杆63,承托轴64,导向轮65,复位弹簧66,打壳锤头67,安装柜68,移料板69,往复移料组件7,驱动电机71,轴承座72,旋转轴73,绳轮74,升降绳75,不完全齿轮76,从动齿轮77,粘料吹除组件8,升降架81,升降气缸82,导气管道83,喷气嘴84,延伸板85,横向移料组件9,移料电机91,承载架92,滑轨93,滑动块94,承载轴95,同步轮96,同步皮带97,带动架98。Vehicle body 1, lifting mechanism 2, bearing seat 21, rotating motor 22, fixed seat 23, support rod 24, first sprocket 25, chain 251, first gear 252, second gear 253, winding motor 26, support plate 27, rotating shaft 28, second sprocket 29, base 3, traveling wheel 31, position adjusting mechanism 4, rotating assembly 41, rotating disk 42, stepping motor 43, circular track 44, mounting block 45, rotating ring 46, Rotating gear 47, tooth slot 48, crust breaking mechanism 5, crust cutting assembly 51, cutting part 52, mounting bar 53, cutting motor 54, mounting seat 55, driving cylinder 56, connecting shaft 57, cutting wheel 58, crust Knock and break assembly 6, support frame 61, installation plate 62, sliding rod 63, bearing shaft 64, guide wheel 65, return spring 66, shell hammer 67, installation cabinet 68, material transfer plate 69, reciprocating material moving assembly 7. Drive motor 71, bearing seat 72, rotating shaft 73, sheave 74, lifting rope 75, incomplete gear 76, driven gear 77, sticky material blowing assembly 8, lifting frame 81, lifting cylinder 82, air guide pipe 83, air nozzle 84, extension plate 85, transverse moving assembly 9, moving motor 91, carrying frame 92, slide rail 93, sliding block 94, carrying shaft 95, synchronous wheel 96, synchronous belt 97, driving frame 98.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.

参照图1至图8可知,包括有车体1、升降机构2、底座3、位置调节机构4和结壳破碎机构5,所述底座3设置在升降机构2上,所述位置调节机构4包括有旋转组件41和横向移料组件9,所述横向移料组件9设置在底座3的侧壁,所述升降机构2设置在旋转组件41的顶部,所述旋转组件41设置在车体1的顶部,所述结壳破碎机构5包括有结壳切割组件51、结壳敲击破除组件6、粘料吹除组件8、竖直设置的安装柜68和水平设置的移料板69,所述结壳切割组件51和结壳敲击破除组件6均设置在安装柜68上,所述安装柜68设置在移料板69的顶部,所述粘料吹除组件8设置在安装柜68的旁侧,所述移料板69的顶部设有用于驱动结壳敲击破除组件6在竖直方向移动的往复移料组件7,车体1的底部设有四个呈矩阵分布的行驶轮31;通过升降机构2能够实现底座3的升降作业,能够自动进行调节底座3的高度,使底座3能够位于不同高度电解槽的上方,通过位置调节机构4能够对结壳破碎机构5的角度以及对结壳破碎机构5的横向位置进行调节,使结壳破碎机构5能够横向移动至结壳的上方,便于使打壳锤头67能够伸入至高温区域,通过结壳破碎机构5能够自动实现对结壳的切割和破碎作业,便于使结壳能够快速被破碎,并且在粘料吹除组件8的作用下能够自动实现对切割轮58以及打壳锤头67的粘连料的吹除作业,使本发明能够及时清理打壳锤头67表层的粘连物,通过往复移料组件7能够实现滑动杆63在竖直方向上往复进行移动,使滑动杆63能够带动打壳锤头67进行移动来对结块进行破碎作业。Referring to FIGS. 1 to 8 , it can be seen that a vehicle body 1 , a lifting mechanism 2 , a base 3 , a position adjustment mechanism 4 and a crust breaking mechanism 5 are included. The base 3 is arranged on the lifting mechanism 2 , and the position adjustment mechanism 4 includes There are a rotating assembly 41 and a lateral moving assembly 9, the lateral moving assembly 9 is arranged on the side wall of the base 3, the lifting mechanism 2 is arranged on the top of the rotating assembly 41, and the rotating assembly 41 is arranged on the side of the vehicle body 1. At the top, the crust crushing mechanism 5 includes a crust cutting component 51, a crust knocking and breaking component 6, a sticky material blowing component 8, a vertically arranged installation cabinet 68 and a horizontally arranged material moving plate 69. Both the crust cutting assembly 51 and the crust knocking and breaking assembly 6 are arranged on the installation cabinet 68 , the installation cabinet 68 is arranged on the top of the moving plate 69 , and the sticky material blowing component 8 is arranged beside the installation cabinet 68 . On the side, the top of the moving plate 69 is provided with a reciprocating material moving assembly 7 for driving the crust knocking and breaking assembly 6 to move in the vertical direction, and the bottom of the vehicle body 1 is provided with four traveling wheels 31 distributed in a matrix; The lifting operation of the base 3 can be realized by the lifting mechanism 2, and the height of the base 3 can be adjusted automatically, so that the base 3 can be located above the electrolytic cells of different heights. The lateral position of the shell crushing mechanism 5 is adjusted, so that the shell crushing mechanism 5 can move laterally to the top of the shell, so that the shell hammer 67 can be extended into the high temperature area, and the shell crushing mechanism 5 can automatically realize the opposite knot. The cutting and crushing operation of the shell is convenient for the crust to be quickly broken, and under the action of the sticky material blowing component 8, the sticking material of the cutting wheel 58 and the shell hammer 67 can be automatically blown away, so that the The invention can clean up the adhesions on the surface of the shelling hammer head 67 in time, and the sliding rod 63 can be reciprocated in the vertical direction through the reciprocating material moving assembly 7, so that the sliding rod 63 can drive the shelling hammer head 67 to move to align the knot. The blocks are broken up.

所述结壳敲击破除组件6包括有支撑架61、水平设置的安装盘62和竖直设置在安装柜68内部的滑动杆63,所述支撑架61设置在安装柜68的顶部,所述支撑架61上设有与其转动连接的承托轴64,所述承托轴64上设有导向轮65,所述安装盘62固定在滑动杆63的底部,所述滑动杆63上套设有复位弹簧66,所述复位弹簧66的两端分别抵触在滑动杆63的顶端和安装柜68的内部顶端,所述安装盘62的底部设有打壳锤头67;当不完全齿轮76不与从动齿轮77啮合时,滑动杆63将在复位弹簧66的作用下竖直向下移动,并且使滑动杆63能够带动打壳锤头67向下移动并且对切割后的结壳进行破碎作业,提高了对结壳的破碎效率。The crust knocking and breaking assembly 6 includes a support frame 61 , a horizontally arranged mounting plate 62 and a sliding rod 63 vertically arranged inside the installation cabinet 68 , the support frame 61 is arranged on the top of the installation cabinet 68 , and the The support frame 61 is provided with a bearing shaft 64 rotatably connected with it, the bearing shaft 64 is provided with a guide wheel 65, the mounting plate 62 is fixed on the bottom of the sliding rod 63, and the sliding rod 63 is sleeved with a guide wheel 65. The return spring 66, the two ends of the return spring 66 are respectively in contact with the top of the sliding rod 63 and the inner top of the installation cabinet 68, and the bottom of the installation plate 62 is provided with a shell hammer 67; When the driven gear 77 is engaged, the sliding rod 63 will move vertically downward under the action of the return spring 66, and the sliding rod 63 can drive the shell hammer 67 to move downward and crush the cut crusts. Improve the crushing efficiency of crusts.

所述往复移料组件7包括有驱动电机71、轴承座72和水平设置在轴承座72上的旋转轴73,所述旋转轴73上套设有绳轮74,所述绳轮74上绕设有升降绳75,所述升降绳75的端部与滑动杆63的顶部固定连接,所述导向轮65用于对升降绳75进行导向作业,所述驱动电机71的输出端上套设有不完全齿轮76,所述旋转轴73上套设有从动齿轮77,所述不完全齿轮76与从动齿轮77啮合;驱动电机71工作能够驱动不完全齿轮76发生转动,使不完全齿轮76能够带动与其啮合的从动齿轮77发生转动,来使旋转轴73以及套在旋转轴73上的绳轮74进行转动,使升降绳75能够带动滑动杆63竖直向上移动。The reciprocating material moving assembly 7 includes a driving motor 71 , a bearing seat 72 and a rotating shaft 73 horizontally arranged on the bearing seat 72 . There is a lifting rope 75, the end of the lifting rope 75 is fixedly connected with the top of the sliding rod 63, the guide wheel 65 is used to guide the lifting rope 75, and the output end of the driving motor 71 is sleeved with a non-stop. The complete gear 76, a driven gear 77 is sleeved on the rotating shaft 73, and the incomplete gear 76 meshes with the driven gear 77; the driving motor 71 can drive the incomplete gear 76 to rotate, so that the incomplete gear 76 can The driven gear 77 meshed with it is driven to rotate, so that the rotating shaft 73 and the rope pulley 74 sleeved on the rotating shaft 73 rotate, so that the lifting rope 75 can drive the sliding rod 63 to move vertically upward.

所述结壳切割组件51包括有两个分别设置在安装柜68两侧的切割部件52,每个所述切割部件52均包括有安装条53、切割电机54、安装座55和与安装座55铰接的驱动气缸56,所述驱动气缸56的输出端与安装条53铰接,所述安装条53的一端与安装柜68的底端铰接,所述安装条53的另一端设有连接轴57,所述连接轴57上套设有切割轮58,所述切割电机54设置在安装条53的端部,且切割电机54的输出端与切割轮58的端部固定连接;驱动气缸56工作能够使安装条53进行移动,来使安装条53能够带动切割轮58进行移动,使切割轮58能够移动至与结壳接触的位置,在切割电机54的工作下能够使切割轮58发生转动来对结壳进行破碎作业。The crust cutting assembly 51 includes two cutting parts 52 respectively disposed on both sides of the installation cabinet 68 . A hinged drive cylinder 56, the output end of the drive cylinder 56 is hinged with the mounting bar 53, one end of the mounting bar 53 is hinged with the bottom end of the mounting cabinet 68, and the other end of the mounting bar 53 is provided with a connecting shaft 57, The connecting shaft 57 is sleeved with a cutting wheel 58, the cutting motor 54 is arranged at the end of the mounting bar 53, and the output end of the cutting motor 54 is fixedly connected with the end of the cutting wheel 58; The mounting bar 53 moves so that the mounting bar 53 can drive the cutting wheel 58 to move, so that the cutting wheel 58 can move to the position where it is in contact with the crust. The shell is crushed.

所述粘料吹除组件8包括有升降架81、升降气缸82和两个间隔设置在升降架81上的导气管道83,每个所述导气管道83的端部均设有喷气嘴84,所述升降气缸82竖直设置在移料板69的顶部,所述移料板69的底部设有两个延伸板85,所述升降架81与两个延伸板85滑动配合,所述升降气缸82的输出端与升降架81的顶部固定连接;在粘料吹除组件8的作用下能够自动实现对切割轮58以及打壳锤头67的粘连料的吹除作业,使本发明能够及时清理打壳锤头67表层的粘连物,升降气缸82工作能够驱动升降架81进行移动,使升降架81能够带动导气管道83升降至合适的高度来对切割轮58以及打壳锤头67上粘连料进行吹除,避免粘连料粘附在切割轮58以及打壳锤头67上而影响本装置的结壳破除作业。The sticky material blowing assembly 8 includes a lift frame 81, a lift cylinder 82 and two air guide pipes 83 arranged on the lift frame 81 at intervals, and the end of each of the air guide pipes 83 is provided with an air nozzle 84. , the lifting cylinder 82 is vertically arranged on the top of the material moving plate 69, the bottom of the material moving plate 69 is provided with two extending plates 85, the lifting frame 81 is slidingly matched with the two extending plates 85, the lifting and lowering The output end of the air cylinder 82 is fixedly connected to the top of the lifting frame 81; under the action of the sticky material blowing component 8, the sticking material blowing operation of the cutting wheel 58 and the shelling hammer 67 can be automatically realized, so that the present invention can be timely Clean up the adhesions on the surface of the shelling hammer 67, the lifting cylinder 82 can drive the lifting frame 81 to move, so that the lifting frame 81 can drive the air guide pipe 83 to lift to a suitable height to move the cutting wheel 58 and the shelling hammer 67. The sticky material is blown off to prevent the sticky material from adhering to the cutting wheel 58 and the shell hammer 67 and affecting the crust breaking operation of the device.

所述横向移料组件9包括有移料电机91、承载架92和两个分别设置在承载架92两侧的滑轨93,每个所述滑轨93上均设有与其滑动配合的滑动块94,所述移料板69固定在两个滑动块94的顶部,所述承载架92上设有两个水平设置的承载轴95,每个所述承载轴95上均套设有同步轮96,两个所述同步轮96之间通过同步皮带97传动连接,所述移料板69的底部设有与同步皮带97固定连接的带动架98,所述移料电机91的输出端与其中一个所述承载轴95固定连接;移料电机91工作能够驱动一个所述承载轴95发生转动,使同步轮96发生转动,来使同步皮带97发生转动,使带动架98能够沿同步皮带97的转动方向进行移动,从而使移料板69能够横向移动,使结壳破碎机构5能够横向移动至结壳的上方。The transverse material moving assembly 9 includes a material moving motor 91, a carrier frame 92, and two slide rails 93 respectively disposed on both sides of the carrier frame 92. Each of the slide rails 93 is provided with a sliding block that is slidably matched with it. 94, the moving plate 69 is fixed on the top of the two sliding blocks 94, the bearing frame 92 is provided with two horizontally arranged bearing shafts 95, each of the bearing shafts 95 is sleeved with a synchronizing wheel 96 , the two synchronous wheels 96 are connected by a synchronous belt 97, the bottom of the moving plate 69 is provided with a driving frame 98 that is fixedly connected with the synchronous belt 97, and the output end of the moving motor 91 is connected to one of the The bearing shaft 95 is fixedly connected; the moving motor 91 can drive one of the bearing shafts 95 to rotate, so that the synchronizing wheel 96 rotates to rotate the synchronizing belt 97, so that the driving frame 98 can rotate along the synchronizing belt 97. The moving plate 69 can be moved laterally, so that the crust breaking mechanism 5 can be moved laterally to the top of the crust.

所述升降机构2包括有承载座21、旋转电机22、两个间隔设置在承载座21顶部的固定座23和两个竖直设置在承载座21内的支撑杆24,所述底座3与两个支撑杆24滑动配合,两个所述固定座23之间设有与两者转动连接的安装轴,所述安装轴上设有两个第一链轮25,每个所述第一链轮25上均绕设有链条251,两个链条251的端部均与底座3的顶部固定连接,所述安装轴的端部套设有第一齿轮252,所述旋转电机22的输出端上设有与第一齿轮252啮合的第二齿轮253;通过升降机构2能够实现底座3的升降作业,能够自动进行调节底座3的高度,使底座3能够位于不同高度电解槽的上方,旋转电机22工作能够驱动第二齿轮253发生转动,使第二齿轮253能带动与其啮合的第一齿轮252发生转动,来使安装轴发生转动,使安装轴能够带动第一链轮25发生转动,使第一链轮25能够带动链条251进行移动,使两个链条251能够带动底座3进行升降,使底座3能够带动承载架92以及结壳破碎机构5进行升降。The lifting mechanism 2 includes a bearing seat 21, a rotating motor 22, two fixed seats 23 arranged at intervals on the top of the bearing seat 21, and two supporting rods 24 vertically arranged in the bearing seat 21. The base 3 and the two The supporting rods 24 are slidably matched, and a mounting shaft rotatably connected to the two fixing bases 23 is provided between the two mounting shafts. 25 are wound with chains 251, the ends of the two chains 251 are fixedly connected to the top of the base 3, the end of the installation shaft is sleeved with a first gear 252, and the output end of the rotary motor 22 is provided with There is a second gear 253 meshing with the first gear 252; the lifting mechanism 2 can realize the lifting operation of the base 3, and can automatically adjust the height of the base 3, so that the base 3 can be located above the electrolytic cells of different heights, and the rotating motor 22 works The second gear 253 can be driven to rotate, so that the second gear 253 can drive the first gear 252 meshed with it to rotate, so that the installation shaft can rotate, so that the installation shaft can drive the first sprocket 25 to rotate, so that the first chain can rotate. The wheel 25 can drive the chain 251 to move, so that the two chains 251 can drive the base 3 to move up and down, so that the base 3 can drive the carrier 92 and the crust crushing mechanism 5 to move up and down.

所述升降机构2还包括有收卷电机26和两个间隔设置在承载座21底部的支撑板27,两个所述支撑板27之间设有与两者转动连接的转动轴28,所述转动轴28上套设有两个第二链轮29,两个第二链轮29分别用于对两个链条251进行收卷,所述收卷电机26的输出端与转动轴28的端部固定连接;收卷电机26工作能够驱动转动轴28发生转动,使转动轴28能够带动两个第二链轮29发生转动,使第二链轮29能够对链条251进行收卷作业。The lifting mechanism 2 also includes a winding motor 26 and two supporting plates 27 arranged at intervals at the bottom of the bearing base 21. Two second sprockets 29 are sleeved on the rotating shaft 28 , and the two second sprockets 29 are respectively used for winding the two chains 251 . The output end of the winding motor 26 is connected to the end of the rotating shaft 28 . Fixed connection; the winding motor 26 can drive the rotating shaft 28 to rotate, so that the rotating shaft 28 can drive the two second sprockets 29 to rotate, so that the second sprocket 29 can rewind the chain 251.

所述旋转组件41包括有旋转盘42、步进电机43和设置在车体1顶部的圆形轨道44,所述圆形轨道44上设有三个与其滑动配合的安装块45,所述旋转盘42的底部设有旋转环46,所述旋转环46设置在三个安装块45的顶部,所述步进电机43设置在车体1的底部,所述步进电机43的输出端上套设有旋转齿轮47,所述旋转环46上设有与旋转齿轮47啮合的齿槽48;步进电机43工作能够驱动旋转齿轮47进行转动,使旋转齿轮47能够带动与其啮合的旋转环46发生转动,使旋转环46能够带动旋转盘42进行转动,使旋转盘42能够带动升降机构2进行转动,使结壳破碎机构5能够转动至合适的位置。The rotating assembly 41 includes a rotating disk 42, a stepping motor 43, and a circular track 44 arranged on the top of the vehicle body 1. The circular track 44 is provided with three mounting blocks 45 that are slidably matched with the rotating disk. The bottom of 42 is provided with a rotating ring 46, the rotating ring 46 is arranged on the top of the three mounting blocks 45, the stepping motor 43 is arranged on the bottom of the vehicle body 1, and the output end of the stepping motor 43 is sleeved There is a rotating gear 47, and the rotating ring 46 is provided with a tooth slot 48 that meshes with the rotating gear 47; the stepping motor 43 can drive the rotating gear 47 to rotate, so that the rotating gear 47 can drive the rotating ring 46 meshed with it to rotate. , so that the rotating ring 46 can drive the rotating disk 42 to rotate, so that the rotating disk 42 can drive the lifting mechanism 2 to rotate, so that the crust breaking mechanism 5 can rotate to a suitable position.

本发明的工作原理:通过行驶轮31能够使车体1带动承载座21快速移动至指定的位置,使升降机构2位于电解槽的旁侧,通过升降机构2能够实现底座3的升降作业,能够自动进行调节底座3的高度,使底座3能够位于不同高度电解槽的上方,旋转电机22工作能够驱动第二齿轮253发生转动,使第二齿轮253能带动与其啮合的第一齿轮252发生转动,来使安装轴发生转动,使安装轴能够带动第一链轮25发生转动,使第一链轮25能够带动链条251进行移动,使两个链条251能够带动底座3进行升降,使底座3能够带动承载架92以及结壳破碎机构5进行升降,收卷电机26工作能够驱动转动轴28发生转动,使转动轴28能够带动两个第二链轮29发生转动,使第二链轮29能够对链条251进行收卷作业,通过位置调节机构4能够对结壳破碎机构5的角度以及对结壳破碎机构5的横向位置进行调节,使结壳破碎机构5能够横向移动至结壳的上方,便于使打壳锤头67能够伸入至高温区域,步进电机43工作能够驱动旋转齿轮47进行转动,使旋转齿轮47能够带动与其啮合的旋转环46发生转动,使旋转环46能够带动旋转盘42进行转动,使旋转盘42能够带动升降机构2进行转动,使结壳破碎机构5能够转动至合适的位置,移料电机91工作能够驱动一个所述承载轴95发生转动,使同步轮96发生转动,来使同步皮带97发生转动,使带动架98能够沿同步皮带97的转动方向进行移动,从而使移料板69能够横向移动,使结壳破碎机构5能够横向移动至结壳的上方,通过结壳破碎机构5能够自动实现对结壳的切割和破碎作业,便于使结壳能够快速被破碎,并且在粘料吹除组件8的作用下能够自动实现对切割轮58以及打壳锤头67的粘连料的吹除作业,使本发明能够及时清理打壳锤头67表层的粘连物,驱动气缸56工作能够使安装条53进行移动,来使安装条53能够带动切割轮58进行移动,使切割轮58能够移动至与结壳接触的位置,在切割电机54的工作下能够使切割轮58发生转动来对结壳进行破碎作业,通过往复移料组件7能够实现滑动杆63在竖直方向上往复进行移动,使滑动杆63能够带动打壳锤头67进行移动来对结块进行破碎作业,驱动电机71工作能够驱动不完全齿轮76发生转动,使不完全齿轮76能够带动与其啮合的从动齿轮77发生转动,来使旋转轴73以及套在旋转轴73上的绳轮74进行转动,使升降绳75能够带动滑动杆63竖直向上移动,当不完全齿轮76不与从动齿轮77啮合时,滑动杆63将在复位弹簧66的作用下竖直向下移动,并且使滑动杆63能够带动打壳锤头67向下移动并且对切割后的结壳进行破碎作业,提高了对结壳的破碎效率,升降气缸82工作能够驱动升降架81进行移动,使升降架81能够带动导气管道83升降至合适的高度来对切割轮58以及打壳锤头67上粘连料进行吹除,避免粘连料粘附在切割轮58以及打壳锤头67上而影响本装置的结壳破除作业。The working principle of the present invention: through the running wheels 31, the vehicle body 1 can drive the bearing base 21 to quickly move to a designated position, so that the lifting mechanism 2 is located on the side of the electrolytic cell, and the lifting mechanism 2 can realize the lifting operation of the base 3, which can The height of the base 3 is automatically adjusted, so that the base 3 can be located above the electrolytic cells of different heights, the rotating motor 22 can drive the second gear 253 to rotate, so that the second gear 253 can drive the first gear 252 meshed with it to rotate, to make the installation shaft rotate, so that the installation shaft can drive the first sprocket 25 to rotate, so that the first sprocket 25 can drive the chain 251 to move, so that the two chains 251 can drive the base 3 to move up and down, so that the base 3 can drive The carrying frame 92 and the crust crushing mechanism 5 are lifted and lowered, and the winding motor 26 can drive the rotating shaft 28 to rotate, so that the rotating shaft 28 can drive the two second sprockets 29 to rotate, so that the second sprockets 29 can rotate the chain. 251 to carry out the rewinding operation, the angle of the crust crushing mechanism 5 and the lateral position of the crust crushing mechanism 5 can be adjusted through the position adjustment mechanism 4, so that the crust crushing mechanism 5 can be moved laterally to the top of the crust, which is convenient for The shell hammer 67 can extend into the high temperature area, and the stepping motor 43 can drive the rotating gear 47 to rotate, so that the rotating gear 47 can drive the rotating ring 46 meshed with it to rotate, so that the rotating ring 46 can drive the rotating disk 42 to rotate. Rotating, so that the rotating plate 42 can drive the lifting mechanism 2 to rotate, so that the crust crushing mechanism 5 can rotate to a suitable position, the moving motor 91 can drive a said bearing shaft 95 to rotate, and the synchronizing wheel 96 can rotate, To make the timing belt 97 rotate, so that the driving frame 98 can move along the rotation direction of the timing belt 97, so that the moving plate 69 can move laterally, so that the crust crushing mechanism 5 can be laterally moved to the top of the crust. The shell crushing mechanism 5 can automatically realize the cutting and crushing of the crust, so that the crust can be quickly broken, and under the action of the sticky material blowing component 8, it can automatically realize the cutting wheel 58 and the shell hammer 67. The blowing operation of the sticking material enables the present invention to clean the sticking matter on the surface of the shell hammer 67 in time, and the driving air cylinder 56 can make the mounting bar 53 move, so that the mounting bar 53 can drive the cutting wheel 58 to move, so that the cutting The wheel 58 can be moved to the position where it is in contact with the crust, and the cutting wheel 58 can be rotated under the operation of the cutting motor 54 to crush the crust. The reciprocating movement enables the sliding rod 63 to drive the shell hammer 67 to move to crush the agglomerates, and the driving motor 71 can drive the incomplete gear 76 to rotate, so that the incomplete gear 76 can drive the slave meshing with it. The gear 77 rotates to make the rotating shaft 73 and the rope pulley 74 sleeved on the rotating shaft 73 rotate, so that the lifting rope 75 can drive the sliding rod 63 to move vertically upward. When the incomplete gear 76 When it is not engaged with the driven gear 77, the sliding rod 63 will move vertically downward under the action of the return spring 66, and the sliding rod 63 can drive the shell hammer 67 to move downward and crush the cut crust. The operation improves the crushing efficiency of the crust, and the lifting cylinder 82 can drive the lifting frame 81 to move, so that the lifting frame 81 can drive the air guide duct 83 to lift to a suitable height for the cutting wheel 58 and the shell hammer 67. The sticky material is blown off to prevent the sticky material from adhering to the cutting wheel 58 and the shell hammer 67 and affecting the crust breaking operation of the device.

Claims (9)

1. The electrolytic cell crust breaking device is characterized by comprising a vehicle body (1), a lifting mechanism (2), a base (3), a position adjusting mechanism (4) and a crust breaking mechanism (5), wherein the base (3) is arranged on the lifting mechanism (2), the position adjusting mechanism (4) comprises a rotating assembly (41) and a transverse moving assembly (9), the transverse moving assembly (9) is arranged on the side wall of the base (3), the lifting mechanism (2) is arranged at the top of the rotating assembly (41), the rotating assembly (41) is arranged at the top of the vehicle body (1), the crust breaking mechanism (5) comprises a crust cutting assembly (51), a crust breaking knocking assembly (6), a sticky blowing assembly (8), a vertically arranged installation cabinet (68) and a horizontally arranged moving plate (69), and the crust cutting assembly (51) and the crust knocking breaking assembly (6) are both arranged on the installation cabinet (68), the mounting cabinet (68) is arranged at the top of the material moving plate (69), the sticky material blowing-off component (8) is arranged at the side of the mounting cabinet (68), the top of the material moving plate (69) is provided with a reciprocating material moving component (7) which is used for driving the crusting knocking-off component (6) to move in the vertical direction, and the bottom of the vehicle body (1) is provided with four traveling wheels (31) which are distributed in a matrix.
2. The electrolytic cell crust breaking device according to claim 1, wherein the crust knocking breaking assembly (6) comprises a support frame (61), a horizontally arranged mounting disc (62) and a sliding rod (63) vertically arranged inside the mounting cabinet (68), the support frame (61) is arranged at the top of the mounting cabinet (68), a bearing shaft (64) rotatably connected with the support frame (61) is arranged on the support frame (61), a guide wheel (65) is arranged on the bearing shaft (64), the mounting disc (62) is fixed at the bottom of the sliding rod (63), a reset spring (66) is sleeved on the sliding rod (63), two ends of the reset spring (66) respectively abut against the top end of the sliding rod (63) and the inner top end of the mounting cabinet (68), and a crust breaking hammer head (67) is arranged at the bottom of the mounting disc (62).
3. The electrolytic cell crust breaking device according to claim 2, wherein the reciprocating moving assembly (7) comprises a driving motor (71), a bearing seat (72) and a rotating shaft (73) horizontally arranged on the bearing seat (72), a rope pulley (74) is sleeved on the rotating shaft (73), a lifting rope (75) is wound on the rope pulley (74), the end part of the lifting rope (75) is fixedly connected with the top of the sliding rod (63), the guide wheel (65) is used for guiding the lifting rope (75), an incomplete gear (76) is sleeved on the output end of the driving motor (71), a driven gear (77) is sleeved on the rotating shaft (73), and the incomplete gear (76) is meshed with the driven gear (77).
4. The electrolytic cell crust breaking device according to claim 1, wherein the crust cutting assembly (51) comprises two cutting parts (52) respectively arranged at two sides of a mounting cabinet (68), each cutting part (52) comprises a mounting bar (53), a cutting motor (54), a mounting seat (55) and a driving cylinder (56) hinged with the mounting seat (55), the output end of the driving cylinder (56) is hinged with the mounting bar (53), one end of the mounting bar (53) is hinged with the bottom end of the mounting cabinet (68), the other end of the mounting bar (53) is provided with a connecting shaft (57), a cutting wheel (58) is sleeved on the connecting shaft (57), the cutting motor (54) is arranged at the end part of the mounting bar (53), and the output end of the cutting motor (54) is fixedly connected with the end part of the cutting wheel (58).
5. The electrolytic cell crust breaking device according to claim 1, wherein the binder blowing assembly (8) comprises a lifting frame (81), a lifting cylinder (82) and two air guide pipes (83) arranged on the lifting frame (81) at intervals, the end of each air guide pipe (83) is provided with an air nozzle (84), the lifting cylinder (82) is vertically arranged at the top of the material moving plate (69), the bottom of the material moving plate (69) is provided with two extension plates (85), the lifting frame (81) is in sliding fit with the two extension plates (85), and the output end of the lifting cylinder (82) is fixedly connected with the top of the lifting frame (81).
6. The electrolytic cell crust breaking device according to claim 1, wherein the transverse material moving assembly (9) comprises a material moving motor (91), a bearing frame (92) and two sliding rails (93) respectively arranged at two sides of the bearing frame (92), each sliding rail (93) is provided with a sliding block (94) in sliding fit with the sliding rail (93), the material moving plate (69) is fixed on the top of two sliding blocks (94), two horizontally arranged bearing shafts (95) are arranged on the bearing frame (92), each bearing shaft (95) is sleeved with a synchronizing wheel (96), the two synchronizing wheels (96) are in transmission connection through a synchronizing belt (97), the bottom of the material moving plate (69) is provided with a driving frame (98) fixedly connected with a synchronous belt (97), the output end of the material moving motor (91) is fixedly connected with one of the bearing shafts (95).
7. The electrolytic tank crust breaking device according to claim 1, wherein the lifting mechanism (2) comprises a bearing seat (21), a rotating motor (22), two fixed seats (23) arranged at the top of the bearing seat (21) at intervals and two support rods (24) vertically arranged in the bearing seat (21), the base (3) is in sliding fit with the two support rods (24), an installation shaft which is rotationally connected with the two fixing seats (23) is arranged between the two fixing seats, two first chain wheels (25) are arranged on the mounting shaft, a chain (251) is wound on each first chain wheel (25), the end parts of the two chains (251) are fixedly connected with the top of the base (3), the end cover of installation axle is equipped with first gear (252), be equipped with on the output of rotating electrical machines (22) with first gear (252) meshing's second gear (253).
8. The electrolytic cell crust breaking device according to claim 7, wherein the lifting mechanism (2) further comprises a winding motor (26) and two support plates (27) arranged at the bottom of the bearing seat (21) at intervals, a rotating shaft (28) rotatably connected with the two support plates (27) is arranged between the two support plates (27), two second chain wheels (29) are sleeved on the rotating shaft (28), the two second chain wheels (29) are respectively used for winding two chains (251), and the output end of the winding motor (26) is fixedly connected with the end part of the rotating shaft (28).
9. The electrolytic tank crust breaking device according to claim 7, wherein the rotating assembly (41) comprises a rotating disc (42), a stepping motor (43) and a circular track (44) arranged at the top of the vehicle body (1), the circular track (44) is provided with three mounting blocks (45) in sliding fit with the rotating disc (42), the bottom of the rotating disc (42) is provided with a rotating ring (46), the rotating ring (46) is arranged at the top of the three mounting blocks (45), the stepping motor (43) is arranged at the bottom of the vehicle body (1), the output end of the stepping motor (43) is sleeved with a rotating gear (47), and the rotating ring (46) is provided with a tooth groove (48) meshed with the rotating gear (47).
CN201911385675.1A 2019-12-29 2019-12-29 A device for removing crusts in an electrolytic cell Active CN111074302B (en)

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CN101275243B (en) * 2008-01-07 2010-09-01 贵州莱利斯机械设计制造有限责任公司 Cleaning method and device for residual anodolyte
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CN105112943B (en) * 2015-09-28 2017-09-15 中南大学 A kind of pole changing of aluminum electrolytic cell crust breaker and its application
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