CN111074302B - A device for removing crusts in an electrolytic cell - Google Patents
A device for removing crusts in an electrolytic cell Download PDFInfo
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- CN111074302B CN111074302B CN201911385675.1A CN201911385675A CN111074302B CN 111074302 B CN111074302 B CN 111074302B CN 201911385675 A CN201911385675 A CN 201911385675A CN 111074302 B CN111074302 B CN 111074302B
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- 206010039509 Scab Diseases 0.000 title description 63
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 58
- 238000005520 cutting process Methods 0.000 claims abstract description 54
- 238000009434 installation Methods 0.000 claims abstract description 42
- 238000007664 blowing Methods 0.000 claims abstract description 22
- 238000004804 winding Methods 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 abstract description 8
- 230000009471 action Effects 0.000 abstract description 7
- 238000003723 Smelting Methods 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract 2
- 230000001070 adhesive effect Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/14—Devices for feeding or crust breaking
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Abstract
Description
技术领域technical field
本发明涉及铝冶炼技术领域,具体是涉及一种电解槽结壳破除装置。The invention relates to the technical field of aluminum smelting, in particular to an electrolytic cell crust breaking device.
背景技术Background technique
电解铝厂的生产主要采用铝电解槽,阳极采用碳材料制成,在生产过程中熔融的铝盐电解熔液表面会结壳,结壳包围在阳极的四周,由于阳极需要经常更换,在更换前需要将结壳破除,结壳破除后才能更换阳极和清理残渣等作业;目前通常采用的破除方式是天车与人工相配合,操作人员站在天车电解槽上临时搭板上,使用天车吊着的钢钎、风镐等工具人工破除,铝电解槽的温度将近一千摄氏度,操作过程危险性极大,给操作人员的人身安全造成极大威胁;由于温度远高于人体耐受极限,操作人员在破除作业很短时间后就需休息降温,破除的效率低下。The production of electrolytic aluminum plants mainly uses aluminum electrolytic cells, and the anode is made of carbon material. During the production process, the surface of the molten aluminum salt electrolytic solution will crust, and the crust will surround the anode. Since the anode needs to be replaced frequently, it is It is necessary to remove the crust before, and after the crust is removed, the anode can be replaced and the residue can be cleaned. The steel drills, air picks and other tools hanging from the car are manually removed. The temperature of the aluminum electrolytic cell is nearly 1,000 degrees Celsius. The operation process is extremely dangerous and poses a great threat to the personal safety of the operator; because the temperature is much higher than the human body can tolerate At the limit, the operator needs to rest and cool down after a short time of the removal operation, and the efficiency of the removal is low.
专利号为CN204185578U的发明公开一种预焙铝电解槽打壳装置,包括打壳液压缸以及与打壳液压缸连接的打壳锤头,在打壳液压缸上设置有压力传感器,所述的压力传感器通过信号线与电解槽控制器连接,电解槽控制器通过控制线与液压泵连接,液压泵通过液压油管与打壳液压缸连接。该实用新型通过设置在打壳液压缸上的压力传感器将压力信号传输给电解槽控制器,电解槽控制器根据压力值控制液压泵给打壳液压缸的供油量,从而使打壳锤头能随着铝电解槽电解质水平高低的变化而自动上下移动,有效提高了打壳质量,减轻了检修的工作量,降低了生产成本。The invention with the patent number of CN204185578U discloses a shelling device for a pre-baked aluminum electrolytic cell, which includes a shelling hydraulic cylinder and a shelling hammer head connected with the shelling hydraulic cylinder, and a pressure sensor is arranged on the shelling hydraulic cylinder. The pressure sensor is connected with the electrolytic cell controller through the signal line, the electrolytic cell controller is connected with the hydraulic pump through the control line, and the hydraulic pump is connected with the shelling hydraulic cylinder through the hydraulic oil pipe. The utility model transmits the pressure signal to the electrolytic cell controller through the pressure sensor arranged on the shelling hydraulic cylinder, and the electrolytic cell controller controls the oil supply amount of the hydraulic pump to the shelling hydraulic cylinder according to the pressure value, so as to make the shelling hammer head It can automatically move up and down with the change of the electrolyte level of the aluminum electrolytic cell, which effectively improves the quality of shelling, reduces the workload of maintenance and reduces the production cost.
但是,上述装置还是存在以下问题:第一、当电解打壳锤头表层出现粘连物时,需要及时清理粘连物,上述装置并不能实现对粘连物的清理操作,需要进行改进,第二、上述装置虽然采用液压缸进行驱动打壳锤头,但是每次操作都需要人工进行安装才能进行使用,铝电解槽的温度将近一千摄氏度,操作过程危险性极大,给操作人员的人身安全造成极大威胁。However, the above-mentioned device still has the following problems: first, when adhesion occurs on the surface of the electrolytic shelling hammer head, the adhesion needs to be cleaned up in time, the above-mentioned device cannot realize the cleaning operation of the adhesion, and needs to be improved, and the second, the above-mentioned Although the device uses a hydraulic cylinder to drive the shell hammer, it requires manual installation for each operation. The temperature of the aluminum electrolytic cell is nearly 1,000 degrees Celsius. big threat.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种电解槽结壳破除装置,以解决不能及时清理打壳锤头表层的粘连物以及人工安装时存在较大的安全隐患的技术问题。The technical problem to be solved by the present invention is to provide an electrolytic cell crust breaking device, so as to solve the technical problems that the adhesions on the surface of the shell hammer head cannot be cleaned in time and there is a large potential safety hazard during manual installation.
为解决上述技术问题,本发明提供以下技术方案:一种电解槽结壳破除装置,包括有车体、升降机构、底座、位置调节机构和结壳破碎机构,所述底座设置在升降机构上,所述位置调节机构包括有旋转组件和横向移料组件,所述横向移料组件设置在底座的侧壁,所述升降机构设置在旋转组件的顶部,所述旋转组件设置在车体的顶部,所述结壳破碎机构包括有结壳切割组件、结壳敲击破除组件、粘料吹除组件、竖直设置的安装柜和水平设置的移料板,所述结壳切割组件和结壳敲击破除组件均设置在安装柜上,所述安装柜设置在移料板的顶部,所述粘料吹除组件设置在安装柜的旁侧,所述移料板的顶部设有用于驱动结壳敲击破除组件在竖直方向移动的往复移料组件,车体的底部设有四个呈矩阵分布的行驶轮。In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: an electrolytic cell crust breaking device, comprising a vehicle body, a lifting mechanism, a base, a position adjustment mechanism and a crust breaking mechanism, and the base is arranged on the lifting mechanism, The position adjustment mechanism includes a rotating assembly and a lateral material moving assembly, the lateral material moving assembly is disposed on the side wall of the base, the lifting mechanism is disposed on the top of the rotating assembly, and the rotating assembly is disposed on the top of the vehicle body, The crust crushing mechanism includes a crust cutting component, a crust knocking and breaking component, a sticky material blowing component, a vertically arranged installation cabinet and a horizontally arranged moving plate, the crust cutting component and the crust knocking component. The blowing and removing components are all arranged on the installation cabinet, the installation cabinet is arranged on the top of the moving plate, the sticky material blowing component is arranged on the side of the installation cabinet, and the top of the moving plate is provided with a drive to knock the crust. The reciprocating material moving assembly that breaks and removes the assembly in the vertical direction is provided with four traveling wheels distributed in a matrix at the bottom of the car body.
进一步的,所述结壳敲击破除组件包括有支撑架、水平设置的安装盘和竖直设置在安装柜内部的滑动杆,所述支撑架设置在安装柜的顶部,所述支撑架上设有与其转动连接的转动轴,所述转动轴上设有导向轮,所述安装盘固定在滑动杆的底部,所述滑动杆上套设有复位弹簧,所述复位弹簧的两端分别抵触在滑动杆的顶端和安装柜的内部顶端,所述安装盘的底部设有打壳锤头。Further, the crust knocking and breaking assembly includes a support frame, a horizontally arranged installation plate and a sliding rod vertically arranged inside the installation cabinet, the support frame is arranged on the top of the installation cabinet, and the support frame is arranged on the top of the installation cabinet. There is a rotating shaft rotatably connected with it, the rotating shaft is provided with a guide wheel, the mounting plate is fixed on the bottom of the sliding rod, the sliding rod is sleeved with a reset spring, and the two ends of the reset spring are respectively in contact with each other. The top of the sliding rod and the inner top of the installation cabinet, and the bottom of the installation plate is provided with a shell hammer.
进一步的,所述往复移料组件包括有驱动电机、轴承座和水平设置在轴承座上的旋转轴,所述旋转轴上套设有绳轮,所述绳轮上绕设有升降绳,所述升降绳的端部与滑动杆的顶部固定连接,所述导向轮用于对升降绳进行导向作业,所述驱动电机的输出端上套设有不完全齿轮,所述旋转轴上套设有从动齿轮,所述不完全齿轮与从动齿轮啮合。Further, the reciprocating material moving assembly includes a drive motor, a bearing seat and a rotating shaft horizontally arranged on the bearing seat, a rope pulley is sleeved on the rotating shaft, and a lifting rope is wound around the rope pulley. The end of the lifting rope is fixedly connected with the top of the sliding rod, the guide wheel is used to guide the lifting rope, the output end of the driving motor is sleeved with an incomplete gear, and the rotating shaft is sleeved with an incomplete gear. The driven gear, the incomplete gear meshes with the driven gear.
进一步的,所述结壳切割组件包括有两个分别设置在安装柜两侧的切割部件,每个所述切割部件均包括有安装条、切割电机、安装座和与安装座铰接的驱动气缸,所述驱动气缸的输出端与安装条铰接,所述安装条的一端与安装柜的底端铰接,所述安装条的另一端设有连接轴,所述连接轴上套设有切割轮,所述切割电机设置在安装条的端部,且切割电机的输出端与切割轮的端部固定连接。Further, the crust cutting assembly includes two cutting parts respectively arranged on both sides of the installation cabinet, and each of the cutting parts includes a mounting bar, a cutting motor, a mounting seat and a driving cylinder hinged with the mounting seat, The output end of the driving cylinder is hinged with the mounting bar, one end of the mounting bar is hinged with the bottom end of the mounting cabinet, the other end of the mounting bar is provided with a connecting shaft, and a cutting wheel is sleeved on the connecting shaft, so the The cutting motor is arranged at the end of the mounting bar, and the output end of the cutting motor is fixedly connected with the end of the cutting wheel.
进一步的,所述粘料吹除组件包括有升降架、升降气缸和两个间隔设置在升降架上的导气管道,每个所述导气管道的端部均设有喷气嘴,所述升降气缸竖直设置在移料板的顶部,所述移料板的底部设有两个延伸板,所述升降架与两个延伸板滑动配合,所述升降气缸的输出端与升降架的顶部固定连接。Further, the sticky material blowing assembly includes a lifting frame, a lifting cylinder and two air guide pipes arranged at intervals on the lifting frame, each end of the air guide pipe is provided with an air nozzle, and the lift The air cylinder is vertically arranged on the top of the moving plate, the bottom of the moving plate is provided with two extension plates, the lifting frame is slidably matched with the two extending plates, and the output end of the lifting cylinder is fixed to the top of the lifting frame connect.
进一步的,所述横向移料组件包括有移料电机、承载架和两个分别设置在承载架两侧的滑轨,每个所述滑轨上均设有与其滑动配合的滑动块,所述移料板固定在两个滑动块的顶部,所述承载架上设有两个水平设置的承载轴,每个所述承载轴上均套设有同步轮,两个所述同步轮之间通过同步皮带传动连接,所述移料板的底部设有与同步皮带固定连接的带动架,所述移料电机的输出端与其中一个所述承载轴固定连接。Further, the transverse material moving assembly includes a material moving motor, a carrier frame and two slide rails respectively arranged on both sides of the carrier frame, and each of the slide rails is provided with a sliding block slidingly matched with it. The material moving plate is fixed on the top of the two sliding blocks, the bearing frame is provided with two horizontally arranged bearing shafts, each bearing shaft is sleeved with a synchronizing wheel, and the two synchronizing wheels pass through Synchronous belt drive connection, the bottom of the material moving plate is provided with a driving frame fixedly connected with the synchronous belt, and the output end of the material moving motor is fixedly connected with one of the bearing shafts.
进一步的,所述升降机构包括有承载座、旋转电机、两个间隔设置在承载座顶部的固定座和两个竖直设置在承载座内的支撑杆,所述底座与两个支撑杆滑动配合,两个所述固定座之间设有与两者转动连接的安装轴,所述安装轴上设有两个第一链轮,每个所述第一链轮上均绕设有链条,两个链条的端部均与底座的顶部固定连接,所述安装轴的端部套设有第一齿轮,所述旋转电机的输出端上设有与第一齿轮啮合的第二齿轮。Further, the lifting mechanism includes a bearing seat, a rotating motor, two fixed seats arranged at intervals on the top of the bearing seat, and two support rods vertically arranged in the bearing seat, and the base is slidingly matched with the two support rods. , between the two fixed seats is provided with an installation shaft rotatably connected with the two, the installation shaft is provided with two first sprockets, and a chain is wound around each of the first sprockets, and the two The ends of each chain are fixedly connected with the top of the base, the end of the installation shaft is sleeved with a first gear, and the output end of the rotating electrical machine is provided with a second gear that meshes with the first gear.
进一步的,所述升降机构还包括有收卷电机和两个间隔设置在承载座底部的支撑板,两个所述支撑板之间设有与两者转动连接的转动轴,所述转动轴上套设有两个第二链轮,两个第二链轮分别用于对两个链条进行收卷,所述收卷电机的输出端与转动轴的端部固定连接。Further, the lifting mechanism also includes a winding motor and two supporting plates arranged at intervals at the bottom of the bearing base, and a rotating shaft rotatably connected to the two supporting plates is arranged between the two supporting plates. Two second sprockets are sleeved, and the two second sprockets are respectively used for winding the two chains, and the output end of the winding motor is fixedly connected with the end of the rotating shaft.
进一步的,所述旋转组件包括有旋转盘、步进电机和设置在车体顶部的圆形轨道,所述圆形轨道上设有三个与其滑动配合的安装块,所述旋转盘的底部设有旋转环,所述旋转环设置在三个安装块的顶部,所述步进电机设置在车体的底部,所述步进电机的输出端上套设有旋转齿轮,所述旋转环上设有与旋转齿轮啮合的齿槽。Further, the rotating assembly includes a rotating disk, a stepper motor and a circular track arranged on the top of the vehicle body. A rotating ring, the rotating ring is arranged on the top of the three mounting blocks, the stepping motor is arranged at the bottom of the vehicle body, the output end of the stepping motor is sleeved with a rotating gear, and the rotating ring is provided with A tooth slot that meshes with a rotating gear.
本发明与现有技术相比具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
其一,本发明设有车体、升降机构、底座、位置调节机构和结壳破碎机构,结壳破碎机构能够自动实现对结壳的切割和破碎作业,在粘料吹除组件的作用下能够自动实现对切割轮以及打壳锤头的粘连料的吹除作业,位置调节机构能够使打壳锤头能够伸入至高温区域,无需工作者手动进行安装,以解决不能及时清理打壳锤头表层的粘连物以及人工安装时存在较大的安全隐患的技术问题。First, the present invention is provided with a vehicle body, a lifting mechanism, a base, a position adjustment mechanism and a crust crushing mechanism. Automatically realize the blowing operation of the cutting wheel and the sticking material of the shelling hammer, and the position adjustment mechanism can make the shelling hammer extend into the high temperature area, without the need for workers to manually install it, so as to solve the problem of not being able to clean the shelling hammer in time. The adhesion of the surface layer and the technical problem of large safety hazards during manual installation.
其二,本发明设有结壳破碎机构,结壳破碎机构包括有结壳切割组件、结壳敲击破除组件、粘料吹除组件、安装柜和移料板,通过结壳破碎机构能够自动实现对结壳的切割和破碎作业,便于使结壳能够快速被破碎,并且在粘料吹除组件的作用下能够自动实现对切割轮以及打壳锤头的粘连料的吹除作业,使本发明能够及时清理打壳锤头表层的粘连物,通过往复移料组件能够实现滑动杆在竖直方向上往复进行移动,使滑动杆能够带动打壳锤头进行移动来对结块进行破碎作业。Second, the present invention is provided with a crust crushing mechanism, which includes a crust cutting component, a crust knocking and breaking component, a sticky material blowing component, an installation cabinet and a moving plate, and the crust crushing mechanism can automatically Realize the cutting and crushing of the crust, so that the crust can be quickly broken, and under the action of the sticky material blowing component, it can automatically realize the blowing operation of the cutting wheel and the sticky material of the shell-beating hammer, so that the The invention can clean up the adhesions on the surface of the shelling hammer in time, and the reciprocating material moving component can realize the reciprocating movement of the sliding rod in the vertical direction, so that the sliding rod can drive the shelling hammer to move to crush the agglomerates.
其三,本发明设有位置调节机构,位置调节机构包括有旋转组件和横向移料组件,通过位置调节机构能够对结壳破碎机构的角度以及对结壳破碎机构的横向位置进行调节,使结壳破碎机构能够横向移动至结壳的上方,便于使打壳锤头能够伸入至高温区域,无需工作者手动进行安装,从而避免人工手动安装时存在较大的安全隐患。Thirdly, the present invention is provided with a position adjustment mechanism, the position adjustment mechanism includes a rotating component and a transverse material moving component, and the angle of the crust crushing mechanism and the lateral position of the crust crushing mechanism can be adjusted through the position adjustment mechanism, so that the structure can be adjusted. The shell crushing mechanism can be moved laterally to the top of the crust, which is convenient for the shell hammer to extend into the high temperature area, without the need for manual installation by workers, so as to avoid the potential safety hazard during manual installation.
其四,本发明设有升降机构,升降机构包括有承载座、旋转电机、两个固定座和两个支撑杆,通过升降机构能够实现底座的升降作业,能够自动进行调节底座的高度,使底座能够位于不同高度电解槽的上方。Fourth, the present invention is provided with a lifting mechanism, which includes a bearing seat, a rotating motor, two fixed seats and two support rods. Can be located above electrolyzers of different heights.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的正视示意图;Fig. 2 is the front view schematic diagram of the present invention;
图3为本发明的局部立体结构示意图一;Fig. 3 is the partial three-dimensional structure schematic diagram 1 of the present invention;
图4为图3中A处放大图;Fig. 4 is the enlarged view of A place in Fig. 3;
图5为本发明的局部剖视示意图一;Fig. 5 is a partial cross-sectional schematic diagram one of the present invention;
图6为本发明的局部侧视示意图;Fig. 6 is the partial side view schematic diagram of the present invention;
图7为本发明的局部立体结构示意图二;Fig. 7 is the partial three-dimensional structure schematic diagram II of the present invention;
图8为本发明的局部剖视示意图二。FIG. 8 is a second schematic partial cross-sectional view of the present invention.
图中标号为:The symbols in the figure are:
车体1,升降机构2,承载座21,旋转电机22,固定座23,支撑杆24,第一链轮25,链条251,第一齿轮252,第二齿轮253,收卷电机26,支撑板27,转动轴28,第二链轮29,底座3,行驶轮31,位置调节机构4,旋转组件41,旋转盘42,步进电机43,圆形轨道44,安装块45,旋转环46,旋转齿轮47,齿槽48,结壳破碎机构5,结壳切割组件51,切割部件52,安装条53,切割电机54,安装座55,驱动气缸56,连接轴57,切割轮58,结壳敲击破除组件6,支撑架61,安装盘62,滑动杆63,承托轴64,导向轮65,复位弹簧66,打壳锤头67,安装柜68,移料板69,往复移料组件7,驱动电机71,轴承座72,旋转轴73,绳轮74,升降绳75,不完全齿轮76,从动齿轮77,粘料吹除组件8,升降架81,升降气缸82,导气管道83,喷气嘴84,延伸板85,横向移料组件9,移料电机91,承载架92,滑轨93,滑动块94,承载轴95,同步轮96,同步皮带97,带动架98。
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
参照图1至图8可知,包括有车体1、升降机构2、底座3、位置调节机构4和结壳破碎机构5,所述底座3设置在升降机构2上,所述位置调节机构4包括有旋转组件41和横向移料组件9,所述横向移料组件9设置在底座3的侧壁,所述升降机构2设置在旋转组件41的顶部,所述旋转组件41设置在车体1的顶部,所述结壳破碎机构5包括有结壳切割组件51、结壳敲击破除组件6、粘料吹除组件8、竖直设置的安装柜68和水平设置的移料板69,所述结壳切割组件51和结壳敲击破除组件6均设置在安装柜68上,所述安装柜68设置在移料板69的顶部,所述粘料吹除组件8设置在安装柜68的旁侧,所述移料板69的顶部设有用于驱动结壳敲击破除组件6在竖直方向移动的往复移料组件7,车体1的底部设有四个呈矩阵分布的行驶轮31;通过升降机构2能够实现底座3的升降作业,能够自动进行调节底座3的高度,使底座3能够位于不同高度电解槽的上方,通过位置调节机构4能够对结壳破碎机构5的角度以及对结壳破碎机构5的横向位置进行调节,使结壳破碎机构5能够横向移动至结壳的上方,便于使打壳锤头67能够伸入至高温区域,通过结壳破碎机构5能够自动实现对结壳的切割和破碎作业,便于使结壳能够快速被破碎,并且在粘料吹除组件8的作用下能够自动实现对切割轮58以及打壳锤头67的粘连料的吹除作业,使本发明能够及时清理打壳锤头67表层的粘连物,通过往复移料组件7能够实现滑动杆63在竖直方向上往复进行移动,使滑动杆63能够带动打壳锤头67进行移动来对结块进行破碎作业。Referring to FIGS. 1 to 8 , it can be seen that a
所述结壳敲击破除组件6包括有支撑架61、水平设置的安装盘62和竖直设置在安装柜68内部的滑动杆63,所述支撑架61设置在安装柜68的顶部,所述支撑架61上设有与其转动连接的承托轴64,所述承托轴64上设有导向轮65,所述安装盘62固定在滑动杆63的底部,所述滑动杆63上套设有复位弹簧66,所述复位弹簧66的两端分别抵触在滑动杆63的顶端和安装柜68的内部顶端,所述安装盘62的底部设有打壳锤头67;当不完全齿轮76不与从动齿轮77啮合时,滑动杆63将在复位弹簧66的作用下竖直向下移动,并且使滑动杆63能够带动打壳锤头67向下移动并且对切割后的结壳进行破碎作业,提高了对结壳的破碎效率。The crust knocking and breaking
所述往复移料组件7包括有驱动电机71、轴承座72和水平设置在轴承座72上的旋转轴73,所述旋转轴73上套设有绳轮74,所述绳轮74上绕设有升降绳75,所述升降绳75的端部与滑动杆63的顶部固定连接,所述导向轮65用于对升降绳75进行导向作业,所述驱动电机71的输出端上套设有不完全齿轮76,所述旋转轴73上套设有从动齿轮77,所述不完全齿轮76与从动齿轮77啮合;驱动电机71工作能够驱动不完全齿轮76发生转动,使不完全齿轮76能够带动与其啮合的从动齿轮77发生转动,来使旋转轴73以及套在旋转轴73上的绳轮74进行转动,使升降绳75能够带动滑动杆63竖直向上移动。The reciprocating
所述结壳切割组件51包括有两个分别设置在安装柜68两侧的切割部件52,每个所述切割部件52均包括有安装条53、切割电机54、安装座55和与安装座55铰接的驱动气缸56,所述驱动气缸56的输出端与安装条53铰接,所述安装条53的一端与安装柜68的底端铰接,所述安装条53的另一端设有连接轴57,所述连接轴57上套设有切割轮58,所述切割电机54设置在安装条53的端部,且切割电机54的输出端与切割轮58的端部固定连接;驱动气缸56工作能够使安装条53进行移动,来使安装条53能够带动切割轮58进行移动,使切割轮58能够移动至与结壳接触的位置,在切割电机54的工作下能够使切割轮58发生转动来对结壳进行破碎作业。The crust cutting assembly 51 includes two cutting
所述粘料吹除组件8包括有升降架81、升降气缸82和两个间隔设置在升降架81上的导气管道83,每个所述导气管道83的端部均设有喷气嘴84,所述升降气缸82竖直设置在移料板69的顶部,所述移料板69的底部设有两个延伸板85,所述升降架81与两个延伸板85滑动配合,所述升降气缸82的输出端与升降架81的顶部固定连接;在粘料吹除组件8的作用下能够自动实现对切割轮58以及打壳锤头67的粘连料的吹除作业,使本发明能够及时清理打壳锤头67表层的粘连物,升降气缸82工作能够驱动升降架81进行移动,使升降架81能够带动导气管道83升降至合适的高度来对切割轮58以及打壳锤头67上粘连料进行吹除,避免粘连料粘附在切割轮58以及打壳锤头67上而影响本装置的结壳破除作业。The sticky
所述横向移料组件9包括有移料电机91、承载架92和两个分别设置在承载架92两侧的滑轨93,每个所述滑轨93上均设有与其滑动配合的滑动块94,所述移料板69固定在两个滑动块94的顶部,所述承载架92上设有两个水平设置的承载轴95,每个所述承载轴95上均套设有同步轮96,两个所述同步轮96之间通过同步皮带97传动连接,所述移料板69的底部设有与同步皮带97固定连接的带动架98,所述移料电机91的输出端与其中一个所述承载轴95固定连接;移料电机91工作能够驱动一个所述承载轴95发生转动,使同步轮96发生转动,来使同步皮带97发生转动,使带动架98能够沿同步皮带97的转动方向进行移动,从而使移料板69能够横向移动,使结壳破碎机构5能够横向移动至结壳的上方。The transverse
所述升降机构2包括有承载座21、旋转电机22、两个间隔设置在承载座21顶部的固定座23和两个竖直设置在承载座21内的支撑杆24,所述底座3与两个支撑杆24滑动配合,两个所述固定座23之间设有与两者转动连接的安装轴,所述安装轴上设有两个第一链轮25,每个所述第一链轮25上均绕设有链条251,两个链条251的端部均与底座3的顶部固定连接,所述安装轴的端部套设有第一齿轮252,所述旋转电机22的输出端上设有与第一齿轮252啮合的第二齿轮253;通过升降机构2能够实现底座3的升降作业,能够自动进行调节底座3的高度,使底座3能够位于不同高度电解槽的上方,旋转电机22工作能够驱动第二齿轮253发生转动,使第二齿轮253能带动与其啮合的第一齿轮252发生转动,来使安装轴发生转动,使安装轴能够带动第一链轮25发生转动,使第一链轮25能够带动链条251进行移动,使两个链条251能够带动底座3进行升降,使底座3能够带动承载架92以及结壳破碎机构5进行升降。The
所述升降机构2还包括有收卷电机26和两个间隔设置在承载座21底部的支撑板27,两个所述支撑板27之间设有与两者转动连接的转动轴28,所述转动轴28上套设有两个第二链轮29,两个第二链轮29分别用于对两个链条251进行收卷,所述收卷电机26的输出端与转动轴28的端部固定连接;收卷电机26工作能够驱动转动轴28发生转动,使转动轴28能够带动两个第二链轮29发生转动,使第二链轮29能够对链条251进行收卷作业。The
所述旋转组件41包括有旋转盘42、步进电机43和设置在车体1顶部的圆形轨道44,所述圆形轨道44上设有三个与其滑动配合的安装块45,所述旋转盘42的底部设有旋转环46,所述旋转环46设置在三个安装块45的顶部,所述步进电机43设置在车体1的底部,所述步进电机43的输出端上套设有旋转齿轮47,所述旋转环46上设有与旋转齿轮47啮合的齿槽48;步进电机43工作能够驱动旋转齿轮47进行转动,使旋转齿轮47能够带动与其啮合的旋转环46发生转动,使旋转环46能够带动旋转盘42进行转动,使旋转盘42能够带动升降机构2进行转动,使结壳破碎机构5能够转动至合适的位置。The rotating
本发明的工作原理:通过行驶轮31能够使车体1带动承载座21快速移动至指定的位置,使升降机构2位于电解槽的旁侧,通过升降机构2能够实现底座3的升降作业,能够自动进行调节底座3的高度,使底座3能够位于不同高度电解槽的上方,旋转电机22工作能够驱动第二齿轮253发生转动,使第二齿轮253能带动与其啮合的第一齿轮252发生转动,来使安装轴发生转动,使安装轴能够带动第一链轮25发生转动,使第一链轮25能够带动链条251进行移动,使两个链条251能够带动底座3进行升降,使底座3能够带动承载架92以及结壳破碎机构5进行升降,收卷电机26工作能够驱动转动轴28发生转动,使转动轴28能够带动两个第二链轮29发生转动,使第二链轮29能够对链条251进行收卷作业,通过位置调节机构4能够对结壳破碎机构5的角度以及对结壳破碎机构5的横向位置进行调节,使结壳破碎机构5能够横向移动至结壳的上方,便于使打壳锤头67能够伸入至高温区域,步进电机43工作能够驱动旋转齿轮47进行转动,使旋转齿轮47能够带动与其啮合的旋转环46发生转动,使旋转环46能够带动旋转盘42进行转动,使旋转盘42能够带动升降机构2进行转动,使结壳破碎机构5能够转动至合适的位置,移料电机91工作能够驱动一个所述承载轴95发生转动,使同步轮96发生转动,来使同步皮带97发生转动,使带动架98能够沿同步皮带97的转动方向进行移动,从而使移料板69能够横向移动,使结壳破碎机构5能够横向移动至结壳的上方,通过结壳破碎机构5能够自动实现对结壳的切割和破碎作业,便于使结壳能够快速被破碎,并且在粘料吹除组件8的作用下能够自动实现对切割轮58以及打壳锤头67的粘连料的吹除作业,使本发明能够及时清理打壳锤头67表层的粘连物,驱动气缸56工作能够使安装条53进行移动,来使安装条53能够带动切割轮58进行移动,使切割轮58能够移动至与结壳接触的位置,在切割电机54的工作下能够使切割轮58发生转动来对结壳进行破碎作业,通过往复移料组件7能够实现滑动杆63在竖直方向上往复进行移动,使滑动杆63能够带动打壳锤头67进行移动来对结块进行破碎作业,驱动电机71工作能够驱动不完全齿轮76发生转动,使不完全齿轮76能够带动与其啮合的从动齿轮77发生转动,来使旋转轴73以及套在旋转轴73上的绳轮74进行转动,使升降绳75能够带动滑动杆63竖直向上移动,当不完全齿轮76不与从动齿轮77啮合时,滑动杆63将在复位弹簧66的作用下竖直向下移动,并且使滑动杆63能够带动打壳锤头67向下移动并且对切割后的结壳进行破碎作业,提高了对结壳的破碎效率,升降气缸82工作能够驱动升降架81进行移动,使升降架81能够带动导气管道83升降至合适的高度来对切割轮58以及打壳锤头67上粘连料进行吹除,避免粘连料粘附在切割轮58以及打壳锤头67上而影响本装置的结壳破除作业。The working principle of the present invention: through the running
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