CN110255564B - A remote control charge level processor for carbide production - Google Patents
A remote control charge level processor for carbide production Download PDFInfo
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- CN110255564B CN110255564B CN201910721427.3A CN201910721427A CN110255564B CN 110255564 B CN110255564 B CN 110255564B CN 201910721427 A CN201910721427 A CN 201910721427A CN 110255564 B CN110255564 B CN 110255564B
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- rail beam
- rail
- lifting mechanism
- frame
- rotating
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/90—Carbides
- C01B32/914—Carbides of single elements
- C01B32/942—Calcium carbide
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention discloses a remote control charge level processor for calcium carbide production, which mainly relates to the technical field of calcium carbide production equipment, and comprises a light rail, a rail beam, a rotating frame, a lifting mechanism, a vehicle body, a walking impact device and a control device, wherein the control device is communicated with a control cradle head through remote control signal receiving, an instruction button is used for receiving and sending instruction signals to the remote control signal, the lifting frame slides up and down to adjust the working height through a hydraulic cylinder in the lifting mechanism, the rotating mechanism is connected with the rail beam through the rotating frame, a rotating cylinder body is arranged on the rotating mechanism through bolts, the left and right swing of the rail beam is realized, the head lifting mechanism and the rail beam head lifting mechanism are arranged together, the head lifting work of the rail beam on a solid surface is realized, the working angle of the head lifting and the left and right swing of the rail beam is realized, so that a furnace tamping arm rotates to perform furnace tamping operation, the labor cost of workers is reduced, potential safety hazards caused by the short-distance furnace tamping of operators are avoided, and the safety of furnace tamping operation is improved.
Description
Technical Field
The invention mainly relates to the technical field of calcium carbide production equipment, in particular to a remote control charge level processor for calcium carbide production.
Background
In the smelting process of the calcium carbide furnace, furnace charge is filled from a top furnace mouth, gradually descends in a high-temperature melting state, enters a molten pool area, and finally emits a final product, namely calcium carbide liquid from a furnace outlet.
Because the defects of gas and operation technology generated in ore smelting engineering influence the smooth running of furnace conditions, materials are easy to form crust at the top under a high-temperature environment, and the crust once crashed can cause great danger to workers of a furnace-based operation platform, thereby endangering lives.
Current situation: in order to avoid the formation of crust, the crust is prevented from being formed on the material surface by workers or driving equipment, and the working mode has great potential safety hazards and extremely high labor intensity such as high-temperature radiation, material splashing, gas poisoning and the like, so that the life safety of the workers is seriously threatened, and the following defects are particularly caused:
1. when a manual operation mode is adopted, operators have to operate at a furnace mouth, and the operators are numerous, so that once splashed, the operators can cause fatal injury to a plurality of people;
2. adopt driving equipment operation mode, need the manual control driving equipment to smash stove operation, control personnel 1 people, control on driving equipment, can be slightly far away from the mouth of a furnace distance, do some protection in addition on the driving equipment, can avoid small-scale splash to hurt the people, large-scale splash still can cause fatal injury to the operating personnel, but, the operating personnel is fixed and is controlled equipment in driving position, the field of vision is comparatively limited, smash the space environment of stove operation narrow and small and the obstacle is numerous, fork truck can not avoid the obstacle in a quick nimble way in the removal process, influence the moving efficiency, because the field of vision is limited when smash stove operation, the operating efficiency is also not high.
Disclosure of Invention
In view of the defects and the shortcomings existing in the prior art, the invention provides the remote control charge level processor for calcium carbide production, which is characterized in that an instruction button on a transmitter is used for sending an instruction signal to a programmable controller on furnace tamping equipment, and the programmable controller is used for controlling the furnace tamping equipment to perform furnace tamping operation according to the instruction signal, so that potential safety hazards caused by close contact of operators with the furnace tamping are avoided, and the safety of the furnace tamping operation is improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
a remote control charge level processor for carbide production, its characterized in that: the device comprises a light rail, a rail beam, a rotating frame, a lifting mechanism, a vehicle body, a traveling impact device and a control device, wherein the light rail is arranged on the rail beam, one end of the light rail is pricked into a crust of a calcium carbide furnace, the tail end of the light rail is connected with the traveling impact device, the rail beam is connected with the lifting mechanism through the rotating frame, the lifting mechanism is arranged on the vehicle body, and the control device is arranged on the vehicle body;
the rotary frame comprises a rotary driving frame, one end of the rotary driving frame is provided with a head lifting mechanism and a rail beam head lifting mechanism, the other end of the rotary driving frame is provided with a rotary cylinder, the bottom of the rail beam is provided with a supporting hole, the front end of the supporting hole is connected with the rail beam head lifting mechanism through square steel, and the rear end of the supporting hole is connected with the head lifting mechanism through a hydraulic support;
the lifting mechanism comprises a fixed frame, a lifting frame is arranged on the fixed frame, one surface of the lifting frame is connected with the hydraulic oil cylinder, the other surface of the lifting frame is provided with a rotation mechanism, and the rotation cylinder body is arranged on the rotation mechanism through bolts to realize left-right swing of the rail beam;
the fixing frame is arranged on the vehicle body, and the tail end of the rail beam is provided with a strong light inhibition camera;
the control device is respectively provided with a work prompt alarm, a loudspeaker and a wide-angle camera, and the control device, the work prompt alarm, the loudspeaker and the wide-angle camera are connected with the control holder through remote control signal receiving.
As a further improvement of the invention, the rail beam is provided with a slideway, a rack wire and a front fixing hole ring.
As a further improvement of the invention, the walking impact device comprises an impactor, an energy accumulator, a rotary motor, rail steel, a fixed orifice ring, an advancing motor component and a drill shank, wherein the rail steel is tightly contacted with a slideway on a rail beam, the purposes of transverse fixing and axial movement are achieved, the drill shank is connected with a light rail, the tail end of the light rail is fixed by a rear fixed orifice ring, the advancing motor component is connected with a rack wire on the rail beam through gear transmission to do back-and-forth movement, and the rest is the prior art and is not described herein.
As a further improvement of the invention, the wide-angle camera field is configured with six, and the working range of the equipment is monitored in all directions.
Compared with the prior art, the invention has the following beneficial effects: the invention comprises a light rail, a rail beam, a rotating frame, a lifting mechanism, a vehicle body and a traveling impact device, wherein a control device is arranged on a shell of the furnace tamping device, and the control device is communicated with a control cradle head through a remote control signal receiving, so that an instruction signal is received and sent to the remote control signal on the furnace tamping device through an instruction button of the control cradle head, then the traveling motor or the furnace tamping motor of the furnace tamping device is controlled to operate according to the instruction signal through the remote control signal receiving, the lifting frame slides up and down to adjust the working height through a hydraulic cylinder in the lifting mechanism, the rotating mechanism is connected with the rail beam through the rotating frame, a rotating cylinder body is arranged on the rotating mechanism through bolts, the head lifting mechanism and the rail beam lifting mechanism are arranged together with the rail beam, the rail beam lifting head on a real surface works, the head lifting and the left and right swinging working angle of the rail beam are realized, the furnace tamping arm rotates to perform furnace tamping operation, the cost is saved, the strength of workers is reduced, the potential safety hazard of the operators in contact with the furnace tamping operation is avoided, and the safety hazard of the furnace tamping operation is improved.
Drawings
The invention is further described with reference to the drawings and detailed description which follow:
FIG. 1 is a perspective view of a remote control charge level processor for calcium carbide production according to the present invention;
FIG. 2 is a front view of a remote control charge level processor for calcium carbide production according to the present invention;
FIG. 3 is a top view of a remote control charge level processor for calcium carbide production according to the present invention;
FIG. 4 is a left side view of a remote control charge level processor for calcium carbide production according to the present invention;
FIG. 5 is a schematic view of the structure of the walking impact device of the present invention;
FIG. 6 is a schematic view of the structure of a rail of the present invention;
FIG. 7 is a perspective view of a lifting mechanism of the present invention;
FIG. 8 is a front view of the lifting mechanism of the present invention;
FIG. 9 is a top view of the lifting mechanism of the present invention;
FIG. 10 is a side view of the lifting mechanism of the present invention;
FIG. 11 is a perspective view of a swivel mount of the invention;
FIG. 12 is a front view of the spin stand of the present invention;
FIG. 13 is a top view of the spin stand of the present invention;
FIG. 14 is a side view of the spin stand of the present invention;
FIG. 15 is a control flow chart of a remote control charge level processor for calcium carbide production according to the present invention;
in the figure: 1 light rail, 2 rail beams, 21 slide ways, 22 rack wires, 23 front fixed hole rings, 24 supporting holes, 3 rotating frames, 31 head lifting mechanisms, 32 rotating driving frames, 33 rotating cylinder bodies, 34 rail beam head lifting mechanisms, 4 lifting mechanisms, 41 fixing frames, 42 hydraulic cylinders, 43 lifting frames, 44 slewing mechanisms, 5 vehicle bodies, 6 walking impact devices, 61 impactors, 62 energy accumulators, 63 rotating motors, 64 rail steels, 65 rear fixed hole rings, 66 forward motor assemblies, 67 drill tails, 7 control devices, 8 strong light inhibition cameras, 9 work prompt alarms, 10, horns, 11, control cloud platforms, 12 wide-angle cameras, 13 hydraulic supports, 14 square steels and 15 remote control signal reception.
Detailed Description
In order that the manner in which the above-recited features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are intended to be included herein, it being understood that the invention is not limited thereto but is intended to be interpreted by those skilled in the art as falling within the scope of the appended claims.
Fig. 1-4 are schematic structural diagrams of a remote control material surface processor for calcium carbide production, and the remote control material surface processor for calcium carbide production is characterized in that: including light rail (1), rail beam (2), swivel mount (3), elevating system (4), automobile body (5), walking impact device (6), controlling means (7), light rail (1) sets up on rail beam (2), and crust, the end of one end bundle-in carbide stove are connected with walking impact device (6), rail beam (2) are connected with elevating system (4) through swivel mount (3), and elevating system (4) set up on automobile body (5), are equipped with controlling means (7) on the automobile body rail beam (2) end is equipped with highlight inhibition camera (8), is equipped with work suggestion warning (9), loudspeaker (10), wide angle camera (12) on controlling means (7) respectively, controlling means (7), work suggestion warning (9), loudspeaker (10), wide angle camera (12), highlight inhibition camera (8) are connected with control cloud platform (11) through remote control signal reception (15).
Fig. 5 is a schematic structural view of the walking impact device of the invention, the walking impact device comprises an impactor (61), an energy accumulator (62), a rotary motor (63), rail steel (64), a fixed hole ring (65), an advancing motor component (66) and a drill shank (67), the rail steel (64) is tightly contacted with a slideway (21) on a rail beam, the purpose of transverse fixing and axial movement is achieved, the drill shank (67) is connected with a light rail (1), a rear fixed hole ring (65) is used for fixing the tail end of the light rail (1), and the advancing motor component (66) is connected with a rack wire (22) on the rail beam (2) through gear transmission for forward and backward movement, and the rest is the prior art and is not described herein.
Fig. 6 is a schematic structural view of the rail beam of the present invention, on which a slideway (21), a rack wire (22) and a front fixing hole ring (23) are provided, and a supporting hole (24) is provided at the bottom of the rail beam (2).
Fig. 7-10 are schematic structural views of a lifting mechanism according to the present invention, where the lifting mechanism includes a fixing frame (41), a lifting frame (43) is provided on the fixing frame (41), one surface of the lifting frame (43) is connected with a hydraulic cylinder (42), the other surface is provided with a rotation mechanism (44), the rotation cylinder (33) is mounted on the rotation mechanism (44) by bolts, so as to implement a horizontal swing of the 2-rail beam, and the fixing frame (41) is mounted on the vehicle body (5).
Fig. 11-14 are schematic structural views of a rotating frame of the present invention, the rotating frame (3) includes a rotating driving frame (32), one end of the rotating driving frame (32) is provided with a head lifting mechanism (31) and a rail beam head lifting mechanism (34), the other end is provided with a rotating cylinder (33), the front end of the supporting hole (24) is connected with the rail beam head lifting mechanism (34) through square steel (14), and the rear end is connected with the head lifting mechanism (31) through a hydraulic support (13).
Six fixed wide-angle cameras 12 are configured on a working site to conduct omnibearing monitoring on the working range of equipment, wireless signal control is achieved through remote control signal receiving 15 and control of the cradle head 11, an operator remotely controls equipment in an operation room, the situation around the equipment is monitored in a short distance through the wide-angle cameras 12, shouting early warning is conducted on the site through a microphone on the control cradle head 11, and the working of the equipment is prompted by a working prompt alarm lamp 9.
The light rail 1 can be fed back along the rail beam 2 to achieve the purpose of penetrating the crust, when the light rail 1 encounters resistance, the impact device 6 impacts the light rail 1 to break the crust, and the strong light inhibition camera 8 monitors the working condition of the furnace mouth, and the light rail 1 is penetrated into the crust and then is pried by the head lifting and head lowering functions of the rail beam 2, so that the crust is prized to be loosened.
After the light rail 1 is pricked into the crust, the rotation function of the 3 rotating frame 3 realizes the rotation of the rail beams 2 and the light rail 1, which is favorable for further crushing the crust, and the head-up and head-down functions of the lifting mechanism 4 and the rail beams 2 are matched to realize the pricking into the crust at any position and any angle. The walking impact device 6 can ensure that any crust with any hardness can be smoothly pricked in.
The control device can control the equipment to be freely and flexibly adapted between the furnace mouths. The control system is powered by a storage battery, and the power system is driven by hydraulic power.
Fig. 15 is a control flow chart of a remote control charge level processor for calcium carbide production, the control device 7 communicates with the control cradle head 11 through the remote control signal receiving 15, thereby sending an instruction signal to the remote control signal receiving 15 on the furnace tamping equipment through an instruction button of the control cradle head 11, then the remote control signal receiving 15 controls a running motor or a furnace tamping motor of the furnace tamping equipment to run according to the instruction signal, a lifting frame slides up and down to adjust the working height through a hydraulic cylinder in a lifting mechanism, a revolving mechanism is connected with a rail beam through a revolving frame, a revolving cylinder body is arranged on the revolving mechanism through bolts, the left and right swinging of the rail beam is realized, the head lifting mechanism and the rail beam head lifting mechanism are arranged together with a 2 rail beam, the head lifting work of a solid surface 2 rail beam is realized, the head lifting and the left and right swinging working angle of the rail beam are realized, the furnace tamping arm is rotated to perform the furnace tamping work, and the working procedure chart is designed through the control flow chart, and the working diagram is designed for a person skilled in the art, and is not described herein.
The invention saves personnel cost, reduces labor intensity of workers, thereby avoiding potential safety hazard caused by close contact of operators with the furnace tamping, and improving safety of furnace tamping operation.
It is noted that in the description of the present invention, the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or communicating between the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Claims (2)
1. A remote control charge level processor for carbide production, its characterized in that: the device comprises a light rail (1), a rail beam (2), a rotating frame (3), a lifting mechanism (4), a vehicle body (5), a traveling impact device (6) and a control device (7), wherein the light rail (1) is arranged on the rail beam (2), one end of the light rail is pricked into a crust of a calcium carbide furnace, the tail end of the light rail is connected with the traveling impact device (6), the rail beam (2) is connected with the lifting mechanism (4) through the rotating frame (3), the lifting mechanism (4) is arranged on the vehicle body (5), and the control device (7) is arranged on the vehicle body;
the rotating frame (3) comprises a rotating driving frame (32), one end of the rotating driving frame (32) is provided with a head lifting mechanism (31) and a rail beam head lifting mechanism (34), the other end of the rotating driving frame is provided with a rotating cylinder body (33), the bottom of the rail beam (2) is provided with a supporting hole (24), the front end of the supporting hole (24) is connected with the rail beam head lifting mechanism (34) through square steel (14), and the rear end of the supporting hole is connected with the head lifting mechanism (31) through a hydraulic support (13);
the lifting mechanism comprises a fixed frame (41), a lifting frame (43) is arranged on the fixed frame (41), one surface of the lifting frame (43) is connected with a hydraulic cylinder (42), the other surface of the lifting frame is provided with a rotating mechanism (44), and the rotating cylinder body (33) is arranged on the rotating mechanism (44) through bolts to realize the left-right swing of the 2-rail beam; the fixing frame (41) is arranged on the vehicle body (5), and the tail end of the rail beam (2) is provided with a strong light inhibition camera (8);
the control device (7) is respectively provided with a work prompt alarm (9), a loudspeaker (10) and a wide-angle camera (12), wherein the control device (7), the work prompt alarm (9), the loudspeaker (10) and the wide-angle camera (12) are connected with the control cradle head (11) through a remote control signal receiver (15);
the rail beam is provided with a slideway (21), a rack wire (22) and a front fixed eyelet (23);
the walking impact device comprises an impactor (61), an energy accumulator (62), a rotary motor (63), rail steel (64), a fixed hole ring (65), an advancing motor assembly (66) and a drill shank (67), wherein the rail steel (64) is tightly contacted with a slideway (21) on a rail beam, the purpose of transverse fixation and axial movement is achieved, the drill shank (67) is connected with a light rail (1), the tail end of the light rail (1) is fixed by a rear fixed hole ring (65), and the advancing motor assembly (66) is connected with a rack wire (22) on the rail beam (2) through gear transmission to do forward and backward movement.
2. The remote control charge level processor for calcium carbide production of claim 1, wherein: six wide-angle cameras (12) are arranged in a field mode, and all-around monitoring is conducted on the working range of the equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910721427.3A CN110255564B (en) | 2019-08-06 | 2019-08-06 | A remote control charge level processor for carbide production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910721427.3A CN110255564B (en) | 2019-08-06 | 2019-08-06 | A remote control charge level processor for carbide production |
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| CN110255564A CN110255564A (en) | 2019-09-20 |
| CN110255564B true CN110255564B (en) | 2023-10-20 |
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| GB723455A (en) * | 1951-07-30 | 1955-02-09 | Air Reduction | Improvements in preparation of a charge for a calcium carbide furnace |
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| CN205642058U (en) * | 2016-05-27 | 2016-10-12 | 山东军成机械科技有限公司 | A furnace charge stirrer for carbide production facility |
| CN205718528U (en) * | 2016-06-23 | 2016-11-23 | 晋中榆次三鼎液压制造有限公司 | Furnace of calcium carbide charge level datatron |
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| CN108195205A (en) * | 2018-01-09 | 2018-06-22 | 哈尔滨博实自动化股份有限公司 | A kind of furnace of calcium carbide smashes the wireless control method of furnace apparatus and used smashes furnace apparatus |
| CN210286766U (en) * | 2019-08-06 | 2020-04-10 | 山东军成机械科技有限公司 | A remote control charge level processor for carbide production |
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| SE535904C2 (en) * | 2010-11-03 | 2013-02-12 | Brokk Ab | Switching device at a remote controlled workable arm equipped machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB723455A (en) * | 1951-07-30 | 1955-02-09 | Air Reduction | Improvements in preparation of a charge for a calcium carbide furnace |
| WO2011114546A1 (en) * | 2010-03-19 | 2011-09-22 | 電気化学工業株式会社 | Remote control system for calcium carbide tapping operations |
| CN202671211U (en) * | 2012-02-01 | 2013-01-16 | 新疆中泰化学（集团）股份有限公司 | Charge level treatment device |
| CN102788506A (en) * | 2012-08-29 | 2012-11-21 | 中冶长天国际工程有限责任公司 | Control method and system of insulation board for ignition furnace |
| CN204535418U (en) * | 2015-04-15 | 2015-08-05 | 清流县博鑫光电材料有限公司 | What the efficiency of furnace was smash in a kind of raising smashes furnace system |
| CN205642058U (en) * | 2016-05-27 | 2016-10-12 | 山东军成机械科技有限公司 | A furnace charge stirrer for carbide production facility |
| CN205718528U (en) * | 2016-06-23 | 2016-11-23 | 晋中榆次三鼎液压制造有限公司 | Furnace of calcium carbide charge level datatron |
| CN206359253U (en) * | 2017-01-04 | 2017-07-28 | 新疆中泰化学托克逊能化有限公司 | Furnace of calcium carbide charge level processor |
| CN108195205A (en) * | 2018-01-09 | 2018-06-22 | 哈尔滨博实自动化股份有限公司 | A kind of furnace of calcium carbide smashes the wireless control method of furnace apparatus and used smashes furnace apparatus |
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