CN110255564A - A kind of remote control charge level processor for calcium carbide production - Google Patents
A kind of remote control charge level processor for calcium carbide production Download PDFInfo
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- CN110255564A CN110255564A CN201910721427.3A CN201910721427A CN110255564A CN 110255564 A CN110255564 A CN 110255564A CN 201910721427 A CN201910721427 A CN 201910721427A CN 110255564 A CN110255564 A CN 110255564A
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- Prior art keywords
- rail
- lifting mechanism
- remote control
- calcium carbide
- charge level
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/90—Carbides
- C01B32/914—Carbides of single elements
- C01B32/942—Calcium carbide
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention discloses a kind of remote control charge level processors for calcium carbide production, relate generally to calcium carbide production equipment technology, by light rail, beam-and-rail, swivel mount, lifting mechanism, car body, walking percussion mechanism, control device, control device is received by remote control signal and controls holder communication, order button receives to remote control signal and sends command signal, it is slided up and down by the hydraulic cylinder realization crane in lifting mechanism to adjust working depth, swing mechanism is connect with beam-and-rail by swivel mount, rotary barrel is mounted on swing mechanism with bolt, realize swinging for beam-and-rail, head-lifting mechanism and beam-and-rail head-lifting mechanism are installed together with beam-and-rail, real face beam-and-rail lifts work of bowing, realize that the lift of beam-and-rail is bowed and swing operating angle, make to smash the rotation of furnace arm and carry out smashing furnace operation, personnel cost is saved, it reduces The labor intensity of worker avoids operator's close contact from smashing furnace and security risk occurs, and improves the safety for smashing furnace operation.
Description
Technical field
The invention mainly relates to calcium carbide production equipment technology, specifically a kind of remote control material for calcium carbide production
Surface treatment machine.
Background technique
In furnace of calcium carbide smelting process, furnace charge is inserted by top fire door, by high temperature fused state gradually downlink, into molten bath
Area releases final product by plug for outlet --- carbide liquid.
Due to the direct motion of the defective effect working of a furnace of the gas and operating procedure that generate in ore smelting engineering, material is in high temperature
It being easy to be formed at top under environment and crust, once collapse will cause great danger to the worker of furnace foundation operating platform to crust,
Threat to life.
Current situation: in order to avoid the formation of crust, preventing charge level from forming crust by worker or steer, this
There are the great security risk such as hyperthermia radiation, material splash, gas poisoning and high labor intensity, serious prestige for operating mode
The life security for having coerced operating worker, specifically has the following deficiencies:
1, when using manual work mode, operating personnel must be in fire door operation, and operation number is numerous, once splash
It will cause more people's mortal injuries；
2, using steer operation mode, manual control steer is needed smash furnace operation, 1 people of operator,
It is manipulated on steer, can be slightly remote with a distance from fire door, along with some protection are done on steer, can keep away
Exempt from small-scale splash to hurt sb.'s feelings, extensive splash still results in mortal injury to operator, and still, operator is to be fixed on
Controlling equipment is carried out on steering position, the visual field is relatively limited, and the space environment for smashing furnace operation is narrow and barrier is various, fork truck
Fast and flexible is unable in moving process avoiding barrier influences mobile efficiency, due to limited view, operation when smashing furnace operation
Efficiency is not also high.
Summary of the invention
In view of the deficiencies in the prior art and defect, the present invention provides a kind of remote controls for calcium carbide production
Charge level processor, by the order button on transmitter to the programmable controller transmission command signal smash on furnace apparatus, then by
Programmable controller smashes furnace apparatus according to command signal control and carries out smashing furnace operation, so that operator's close contact be avoided to smash
Furnace and security risk occurs, improve the safety for smashing furnace operation.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
It is a kind of for calcium carbide production remote control charge level processor, it is characterised in that: including light rail, beam-and-rail, swivel mount,
Lifting mechanism, car body, walking percussion mechanism, control device, the light rail are arranged on beam-and-rail, and one end penetrates the knot of furnace of calcium carbide
Shell, end are connect with walking percussion mechanism, and the beam-and-rail is connect by swivel mount with lifting mechanism, and lifting mechanism is arranged in car body
On, it is equipped with control device on the car body；
The swivel mount includes rotation bogie, and described rotation bogie one end is equipped with head-lifting mechanism and beam-and-rail new line machine
Structure, the other end are equipped with rotary barrel, and beam-and-rail bottom is equipped with supported hole, and supported hole front end is connected by square steel and beam-and-rail head-lifting mechanism
It connects, rear end is connect by hydraulic pressure support with head-lifting mechanism；
The lifting mechanism includes fixed frame, and crane is equipped on fixed frame, and crane one side is connect with hydraulic cylinder,
Another side is equipped with swing mechanism, and the rotary barrel is mounted on swing mechanism with bolt, realizes swinging for beam-and-rail；
Fixed frame is installed on the car body, is equipped with strong Xanthophyll cycle video camera in the beam-and-rail end；
Work prompt alarm, loudspeaker, wide angle cameras are respectively equipped on control device, the control device, work mention
Show that alarm, loudspeaker, wide angle cameras are received by remote control signal and connect with control holder.
As a further improvement of the present invention, slideway, rack gear line, preceding fixation hole circle are equipped on the beam-and-rail.
As a further improvement of the present invention, walking percussion mechanism includes impactor, accumulator, rotation motor, rail steel, consolidates
Determine hole circle, advance motor sub-assembly, bit shank, the slideway on rail steel and beam-and-rail is in close contact, and plays laterally fixed and is axially moved
Purpose, bit shank are connect with light rail, and the fixed light rail end of rear fixation hole circle, advance motor sub-assembly passes through in gear drive and beam-and-rail
The connection of rack gear line, moves forward and backward, remaining is the prior art, is not being described herein.
As a further improvement of the present invention, the wide-angle imaging airport configures six, carries out to equipment working range real
Apply conduct monitoring at all levels.
Compared with prior art, the device have the advantages that are as follows: the present invention is by light rail, beam-and-rail, swivel mount, lifting machine
Structure, car body, walking percussion mechanism constitute and smash furnace apparatus, and install control device on the shell for smash furnace apparatus, and make to control
Device is received by remote control signal and controls holder communication, thus by the order button of control holder to smashing on furnace apparatus
Remote control signal receive send command signal, then by remote control signal receive according to command signal control smash furnace apparatus
Movable motor smashes furnace motor operation, is slided up and down by the hydraulic cylinder realization crane in lifting mechanism to adjust work height
Degree, swing mechanism are connect with beam-and-rail by swivel mount, and rotary barrel is mounted on swing mechanism with bolt, realizes the left and right of beam-and-rail
It swings, head-lifting mechanism and beam-and-rail head-lifting mechanism are installed together with beam-and-rail, and real face beam-and-rail lifts work of bowing, and realize that the lift of beam-and-rail is low
Head and the operating angle that swings make to smash the rotation of furnace arm and carry out smashing furnace operation, have saved personnel cost, reduced the labor of worker
Fatigue resistance improves the safety for smashing furnace operation to avoid operator's close contact from smashing furnace and security risk occurs.
Detailed description of the invention
The present invention is further illustrated with reference to the accompanying drawings and detailed description:
Fig. 1 is a kind of remote control charge level processor perspective view for calcium carbide production of the present invention；
Fig. 2 is a kind of remote control charge level processor main view for calcium carbide production of the present invention；
Fig. 3 is a kind of remote control charge level processor top view for calcium carbide production of the present invention；
Fig. 4 is a kind of remote control charge level processor left view for calcium carbide production of the present invention；
Fig. 5 is the structural schematic diagram of present invention walking percussion mechanism；
Fig. 6 is the structural schematic diagram of beam-and-rail of the present invention；
Fig. 7 is the perspective view of lifting mechanism of the present invention；
Fig. 8 is the main view of lifting mechanism of the present invention；
Fig. 9 is the top view of lifting mechanism of the present invention；
Figure 10 is the side view of lifting mechanism of the present invention；
Figure 11 is the perspective view of swivel mount of the present invention；
Figure 12 is the main view of swivel mount of the present invention；
Figure 13 is the top view of swivel mount of the present invention；
Figure 14 is the side view of swivel mount of the present invention；
Figure 15 is a kind of control flow chart of the remote control charge level processor for calcium carbide production of the present invention；
In figure: fixation hole circle, 24 supported holes, 3 swivel mounts, 31 come back before 1 light rail, 2 beam-and-rails, 21 slideways, 22 rack gear lines, 23
Mechanism, 32 rotation bogies, 33 rotary barrels, 34 beam-and-rail head-lifting mechanisms, 4 lifting mechanisms, 41 fixed frames, 42 hydraulic cylinders, 43
Crane, 44 swing mechanisms, 5 car bodies, 6 walking percussion mechanisms, 61 impactors, 62 accumulators, 63 rotation motors, 64 rail steels, 65
Afterwards fixation hole circle, 66 advance motor sub-assemblies, 67 bit shanks, 7 control devices, Final 8's Xanthophyll cycle video camera, 9 work prompt alarm, 10,
Loudspeaker, 11, control holder, 12 wide angle cameras, 13 hydraulic pressure supports, 14 square steel, 15 remote control signals receive.
Specific embodiment
In order to which technical solution of the present invention and beneficial effect are more clearly understood, combined with specific embodiments below to the present invention
It is described in further detail, it should be understood that the specific embodiments described herein are only used for understanding the present invention, and do not have to
Of the invention, the every other implementation obtained by those of ordinary skill in the art without making creative efforts in limiting
Example, shall fall within the protection scope of the present invention.
Fig. 1-4 is a kind of remote control charge level processor structure schematic diagram for calcium carbide production of the present invention, and one kind is used for
The remote control charge level processor of calcium carbide production, it is characterised in that: including light rail (1), beam-and-rail (2), swivel mount (3), lifting machine
Structure (4), car body (5), walking percussion mechanism (6), control device (7), the light rail (1) are arranged on beam-and-rail (2), and one end penetrates
The crust of furnace of calcium carbide, end are connect with walking percussion mechanism (6), and the beam-and-rail (2) passes through swivel mount (3) and lifting mechanism (4)
Connection, lifting mechanism (4) are arranged on car body (5), are equipped with control device (7) on the car body, are equipped in the beam-and-rail (2) end
Strong Xanthophyll cycle video camera (8) is respectively equipped with work prompt alarm (9), loudspeaker (10), wide angle cameras on control device (7)
(12), the control device (7), work prompt alarm (9), loudspeaker (10), wide angle cameras (12), strong Xanthophyll cycle video camera
(8) (15) are received by remote control signal to connect with control holder (11).
Fig. 5 is the structural schematic diagram of present invention walking percussion mechanism, and walking percussion mechanism includes impactor (61), accumulator
(62), rotation motor (63), rail steel (64), fixation hole circle (65), advance motor sub-assembly (66), bit shank (67), rail steel (64) with
Slideway (21) on beam-and-rail is in close contact, and plays purpose that is laterally fixed and being axially moved, and bit shank (67) is connect with light rail (1),
Fixed light rail (1) end of fixation hole circle (65), advance motor sub-assembly (66) pass through the rack gear line in gear drive and beam-and-rail (2) afterwards
(22) it connects, moves forward and backward, remaining is the prior art, is not being described herein.
Fig. 6 is the structural schematic diagram of beam-and-rail of the present invention, equipped with slideway (21), rack gear line (22), preceding solid on the beam-and-rail
Determine hole circle (23), beam-and-rail (2) bottom is equipped with supported hole (24).
Fig. 7-10 is the structural schematic diagram of lifting mechanism of the present invention, and the lifting mechanism includes fixed frame (41), in fixation
Frame (41) is equipped with crane (43), and crane (43) is connect with hydraulic cylinder (42) on one side, and another side is equipped with swing mechanism
(44), the rotary barrel (33) is mounted on swing mechanism (44) with bolt, realizes swinging for 2 beam-and-rails, fixed frame
(41) it is mounted on car body (5).
Figure 11-14 is the structural schematic diagram of swivel mount of the present invention, and the swivel mount (3) includes rotation bogie (32), institute
It states rotation bogie (32) one end and is equipped with head-lifting mechanism (31) and beam-and-rail head-lifting mechanism (34), the other end equipped with rotary barrel
(33), supported hole (24) front end connect with beam-and-rail head-lifting mechanism (34) by square steel (14), rear end pass through hydraulic pressure support (13) and
Head-lifting mechanism (31) connection.
Working site configures six fixed wide angle cameras 12 and carries out implementation conduct monitoring at all levels to equipment working range, far
Process control signal receives 15 and control holder 11 realizes wireless signal control, and operative employee is led in operating room remote control equipment
12 short distance monitoring device advance ambient conditions of wide angle cameras are crossed, are propagandaed directed to communicate by the microphone on control holder 11 to field conduct
Early warning, early warning is reminded in the work prompt work of alarm lamp 9 when equipment works.
Light rail 1 can be sent into along beam-and-rail 2 and retreat, to achieve the purpose that penetrate crust, when light rail 1 meets obstructions, and punching
It hits device 6 to impact light rail 1, smashes crust, strong 8 implementing monitoring fire door working condition light rail 1 of Xanthophyll cycle video camera penetrates
It is agitated after crust by the function realization of bowing of the new line of beam-and-rail 2, agitating crust keeps it loose.
Light rail 1 penetrate crust after by 3 swivel mounts 3 rotation function realize the light rail of beam-and-rail 2 and 11 rotation, be conducive to crust
Further crushing, the function cooperation of bowing of the new line of lifting mechanism 4 and beam-and-rail 2 can be realized any position, pricks at any angle
Enter crust.Walking percussion mechanism 6 can guarantee that the crust of any hardness can be penetrated smoothly.
Control device can control equipment freedom, be adapted flexibly between each fire door.Control system uses battery
Power supply, dynamical system are driven using hydraulic power.
Figure 15 is a kind of control flow chart of the remote control charge level processor for calcium carbide production of the present invention, control device
7 receive 15 by remote control signal communicates with control holder 11, to be set by the order button of control holder 11 to furnace is smash
Standby upper remote control signal receives 15 and sends command signal, then receives 15 by remote control signal and smash according to command signal control
The movable motor of furnace apparatus smashes furnace motor operation, is slided up and down by the hydraulic cylinder realization crane in lifting mechanism to adjust
Whole working depth, swing mechanism are connect with beam-and-rail by swivel mount, and rotary barrel is mounted on swing mechanism with bolt, realize rail
Beam swings, and head-lifting mechanism and beam-and-rail head-lifting mechanism are installed together with 2 beam-and-rails, and real 2 beam-and-rail of face lifts work of bowing, and realizes
The lift of beam-and-rail is bowed and swings operating angle, makes to smash the rotation of furnace arm and carry out smashing furnace operation, by control flow chart, for
Those skilled in the art carrys out book, carries out wiring G- Design, is a kind of conventional design, is not describing herein.
Present invention saves personnel costs, reduce the labor intensity of worker to avoid operator's close contact from smashing
Furnace and security risk occurs, improve the safety for smashing furnace operation,.
It is worth noting that, in the description of the present invention, term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected, can
To be mechanical connection, it is also possible to be electrically connected, can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Claims (4)
1. a kind of remote control charge level processor for calcium carbide production, it is characterised in that: including light rail (1), beam-and-rail (2), rotation
Pivoted frame (3), lifting mechanism (4), car body (5), walking percussion mechanism (6), control device (7), the light rail (1) are arranged in beam-and-rail
(2) on, one end penetrates the crust of furnace of calcium carbide, end is connect with walking percussion mechanism (6), and the beam-and-rail (2) passes through swivel mount (3)
It is connect with lifting mechanism (4), lifting mechanism (4) is arranged on car body (5), is equipped with control device (7) on the car body；
The swivel mount (3) includes rotation bogie (32), the rotation bogie (32) one end equipped with head-lifting mechanism (31) and
Beam-and-rail head-lifting mechanism (34), the other end are equipped with rotary barrel (33), and beam-and-rail (2) bottom is equipped with supported hole (24), supported hole (24)
Front end is connect by square steel (14) with beam-and-rail head-lifting mechanism (34), rear end is connected by hydraulic pressure support (13) and head-lifting mechanism (31)
It connects；
The lifting mechanism includes fixed frame (41), on fixed frame (41) be equipped with crane (43), crane (43) on one side with
Hydraulic cylinder (42) connection, another side are equipped with swing mechanism (44), and the rotary barrel (33) is mounted on swing mechanism with bolt
(44) on, swinging for 2 beam-and-rails is realized；
Fixed frame (41) is mounted on car body (5), is equipped with strong Xanthophyll cycle video camera (8) in the beam-and-rail (2) end；
Work prompt alarm (9), loudspeaker (10), wide angle cameras (12), the control dress are respectively equipped on control device (7)
It sets (7), work prompt alarm (9), loudspeaker (10), wide angle cameras (12) and (15) and control cloud is received by remote control signal
Platform (11) connection.
2. a kind of remote control charge level processor for calcium carbide production according to claim 1, it is characterised in that: in institute
Beam-and-rail is stated equipped with slideway (21), rack gear line (22), preceding fixation hole circle (23).
3. a kind of remote control charge level processor for calcium carbide production according to claim 1, it is characterised in that: walking
Percussion mechanism includes impactor (61), accumulator (62), rotation motor (63), rail steel (64), fixation hole circle (65), advance motor
Slideway (21) on component (66), bit shank (67), rail steel (64) and beam-and-rail is in close contact, and is played laterally fixed and axial movement
Purpose, bit shank (67) are connect with light rail (1), and fixed light rail (1) end of rear fixation hole circle (65), advance motor sub-assembly (66) passes through
Gear drive is connect with the rack gear line (22) on beam-and-rail (2), is moved forward and backward.
4. a kind of remote control charge level processor for calcium carbide production according to claim 1, it is characterised in that: described
Wide angle cameras (12) field configures six, carries out implementation conduct monitoring at all levels to equipment working range.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910721427.3A CN110255564B (en) | 2019-08-06 | 2019-08-06 | A remote control charge level processor for carbide production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910721427.3A CN110255564B (en) | 2019-08-06 | 2019-08-06 | A remote control charge level processor for carbide production |
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| CN110255564B CN110255564B (en) | 2023-10-20 |
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| GB723455A (en) * | 1951-07-30 | 1955-02-09 | Air Reduction | Improvements in preparation of a charge for a calcium carbide furnace |
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| CN204535418U (en) * | 2015-04-15 | 2015-08-05 | 清流县博鑫光电材料有限公司 | What the efficiency of furnace was smash in a kind of raising smashes furnace system |
| CN205642058U (en) * | 2016-05-27 | 2016-10-12 | 山东军成机械科技有限公司 | A furnace charge stirrer for carbide production facility |
| CN205718528U (en) * | 2016-06-23 | 2016-11-23 | 晋中榆次三鼎液压制造有限公司 | Furnace of calcium carbide charge level datatron |
| CN206359253U (en) * | 2017-01-04 | 2017-07-28 | 新疆中泰化学托克逊能化有限公司 | Furnace of calcium carbide charge level processor |
| CN108195205A (en) * | 2018-01-09 | 2018-06-22 | 哈尔滨博实自动化股份有限公司 | A kind of furnace of calcium carbide smashes the wireless control method of furnace apparatus and used smashes furnace apparatus |
| CN210286766U (en) * | 2019-08-06 | 2020-04-10 | 山东军成机械科技有限公司 | A remote control charge level processor for carbide production |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB723455A (en) * | 1951-07-30 | 1955-02-09 | Air Reduction | Improvements in preparation of a charge for a calcium carbide furnace |
| WO2011114546A1 (en) * | 2010-03-19 | 2011-09-22 | 電気化学工業株式会社 | Remote control system for calcium carbide tapping operations |
| US20130300181A1 (en) * | 2010-11-03 | 2013-11-14 | Brokk Aktiebolag | Demolition hammer arrangement for a remote-controlled working machine equipped with a manoeuvrable arm |
| CN202671211U (en) * | 2012-02-01 | 2013-01-16 | 新疆中泰化学（集团）股份有限公司 | Charge level treatment device |
| CN102788506A (en) * | 2012-08-29 | 2012-11-21 | 中冶长天国际工程有限责任公司 | Control method and system of insulation board for ignition furnace |
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| CN205642058U (en) * | 2016-05-27 | 2016-10-12 | 山东军成机械科技有限公司 | A furnace charge stirrer for carbide production facility |
| CN205718528U (en) * | 2016-06-23 | 2016-11-23 | 晋中榆次三鼎液压制造有限公司 | Furnace of calcium carbide charge level datatron |
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| CN108195205A (en) * | 2018-01-09 | 2018-06-22 | 哈尔滨博实自动化股份有限公司 | A kind of furnace of calcium carbide smashes the wireless control method of furnace apparatus and used smashes furnace apparatus |
| CN210286766U (en) * | 2019-08-06 | 2020-04-10 | 山东军成机械科技有限公司 | A remote control charge level processor for carbide production |
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| CN110255564B (en) | 2023-10-20 |
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