CN210285883U

CN210285883U - Automatic feeding and discharging and oil immersion and plate discharging receiving manipulator of sintering furnace

Info

Publication number: CN210285883U
Application number: CN201920129040.4U
Authority: CN
Inventors: 陶晓锐
Original assignee: Shanghai Daisy Automation Equipment Co Ltd
Current assignee: Shanghai Daisy Automation Equipment Co Ltd
Priority date: 2019-01-24
Filing date: 2019-01-24
Publication date: 2020-04-10
Anticipated expiration: 2029-01-24

Abstract

The utility model discloses an unloading and immersion oil drain pan material receiving manipulator in fritting furnace automation, including the skip, the lift, stove cylinder conveyor about going up and down, the conversion cylinder machine, the fritting furnace, four-axis robot, the unloading belt feeder, the immersion oil machine, balance cylinder conveyor and six robots, the lift outside is provided with the skip, the lift inboard is provided with stove cylinder conveyor about going up and down, stove cylinder conveyor links to each other with the conversion cylinder machine through the fritting furnace about going up and down, conversion cylinder machine top is provided with the unloading belt feeder, unloading belt feeder both ends are provided with four-axis robot and immersion oil machine respectively, the four-axis robot outside is provided with lift and skip, immersion oil machine links to each other with balance cylinder conveyor, balance cylinder conveyor one side is provided with six robots. The utility model has the advantages of reasonable design, degree of automation is high, and control system of the robot has standardized whole work piece processing overall process to avoid artificial maloperation, guaranteed the quality of product.

Description

Automatic feeding and discharging and oil immersion and plate discharging receiving manipulator of sintering furnace

Technical Field

The utility model relates to a manipulator, concretely relates to unloading and immersion oil row dish material receiving manipulator on the fritting furnace is automatic.

Background

With the development of equipment manufacturing technology, particularly in the machine tool machining industry, the technology is rapidly improved, and the labor cost and the automation degree are improved. In order to liberate labor force to the maximum extent and improve production efficiency and product quality, a transfer robot is used for replacing manpower, and efficient, high-quality and flexible loading and unloading of the robot on a machine tool are achieved.

The existing production mode is produced manually, the production benefit is low, the labor cost is high, and safety factors exist. To sum up, the utility model designs an unloading and immersion oil row dish material receiving manipulator in fritting furnace automation.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a sintering furnace is automatic goes up unloading and immersion oil row dish and receives material manipulator, structural design is reasonable, and degree of automation is high, and robot control system has standardized whole work piece processing overall process to avoid artificial maloperation, guaranteed the quality of product.

In order to achieve the above purpose, the present invention is realized by the following technical solution: unloading and immersion oil row dish material receiving manipulator in fritting furnace automation, including the skip, the lift, stove cylinder conveyer from top to bottom, the conversion cylinder machine, the fritting furnace, four-axis robot, the unloading belt feeder, the immersion oil machine, balance cylinder conveyer and six axis robot, the lift outside is provided with the skip, the lift inboard is provided with stove cylinder conveyer from top to bottom, stove cylinder conveyer links to each other with the conversion cylinder machine through the fritting furnace from top to bottom, conversion cylinder machine top is provided with the unloading belt feeder, unloading belt feeder both ends are provided with four-axis robot and immersion oil machine respectively, four-axis robot outside is provided with lift and skip, immersion oil machine links to each other with balance cylinder conveyer, balance cylinder conveyer one side is provided with six axis robot.

Preferably, the skip car comprises trundles, a main frame, handles, I-shaped blocks and folders, the trundles are arranged at four corners of the bottom of the main frame, the handles are arranged on one side of the main frame, the I-shaped blocks are arranged in the main frame, and the folders are further arranged on the outer side of the main frame.

Preferably, the upper furnace roller conveyor and the lower furnace roller conveyor comprise a bottom plate, a support, roller connecting blocks, a first driven roller, a conveying belt, an air cylinder, a first motor, a motor belt, a first driving roller and supporting pieces, the support is arranged on the bottom plate, the roller connecting blocks are arranged on two sides of the support, the first driving roller is arranged on one side between the roller connecting blocks, the first driving roller is connected with the motor belt through the conveying belt, the motor belt is wound on a first motor shaft, the conveying belt is in transmission connection with the first driven roller, the supporting pieces are arranged below the first driven roller, and the air cylinder is arranged below the conveying belt.

Preferably, the conversion roller comprises a roller mounting plate, a main body support, a bottom wheel, a transition rod, a second driven roller, a second driving roller, a lifting cylinder, a guide rod, a second motor, a synchronizing wheel, a fixing bottom plate, a belt fixing plate, a belt wheel lug and support legs, wherein the bottom wheel is arranged at the bottom of the main body support, the roller mounting plate is arranged on the main body support, the lifting cylinder, the guide rod and the second motor are arranged below the roller mounting plate, a plurality of second driven rollers are arranged on the inner side of the driving roller, the transition rod is arranged between the conversion roller and a lower furnace roller conveyor, the belt fixing plate is arranged above the fixing bottom plate, the synchronizing wheel is arranged on the belt fixing plate through the support legs and the belt wheel lug, a belt is wound between the synchronizing wheels, the belt is in transmission connection with a motor shaft of the second motor, and the synchronizing wheel drives.

The utility model has the advantages that:

1. the robot has the following characteristics:

high flexibility: the production can be rapidly carried out by only modifying the program of the robot and the gripper clamp.

High efficiency: the beat can be controlled, the work efficiency is reduced by avoiding human factors, and the utilization rate of the machine tool can be improved by more than 25%.

High quality: the robot control system standardizes the whole process of workpiece processing, thereby avoiding manual misoperation and ensuring the quality of products;

2. the automatic production can be realized, the front and back signal connection is realized, and the automatic production device can be matched with the signal connection of a press;

3. the system has fault alarm and safety protection and equipment reaches the artificial engineering;

4. each clamping jaw in the system is provided with a pressure regulating valve to regulate the clamping force of the clamping jaw;

5. the clamping jaws can be replaced or the program can be replaced according to the drawing of the signed product to finish the use and the switching of different products at the later stage (the clamping jaws and the program are used for all products provided by the agreement at the initial stage).

Drawings

The present invention will be described in detail with reference to the accompanying drawings and specific embodiments;

fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of the skip car of the present embodiment;

FIG. 3 is a schematic structural view of the upper and lower furnace roller conveyor of the present invention;

FIG. 4 is a front view of the transfer drum of the present invention;

FIG. 5 is a side view of FIG. 4;

FIG. 6 is a top view of FIG. 4;

fig. 7 is a schematic view of the transmission portion of fig. 4.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

Referring to fig. 1 to 7, the following technical solutions are adopted in the present embodiment: automatic unloading of fritting furnace goes up and oil immersion drain dish material receiving manipulator, including skip 1, lift 2, stove cylinder conveyer 3 about going up, conversion cylinder machine 4, fritting furnace 5, four-axis robot 6, unloading belt feeder 7, oil immersion machine 8, balance cylinder conveyer 9 and six axis robot 10, the 2 outside of lift is provided with skip 1, stove cylinder conveyer 3 about 2 inboard is provided with about going up and down to lift, stove cylinder conveyer 3 links to each other with conversion cylinder machine 4 through fritting furnace 5 about going up, conversion cylinder machine 4 top is provided with unloading belt feeder 7, unloading belt feeder 7 both ends are provided with four-axis robot 6 and oil immersion machine 8 respectively, four-axis robot 6 outside is provided with lift 2 and skip 1, oil immersion machine 8 links to each other with balance cylinder conveyer 9, balance cylinder conveyer 9 one side is provided with six axis robot 10.

The skip car 1 comprises trundles 1-1, a main frame 1-2-2, handles 1-3, I-shaped blocks 1-4 and folders 1-5, wherein the trundles 1-1 are arranged at four corners of the bottom of the main frame 1-2, the handles 1-3 are arranged on one side of the main frame 1-2-2, a plurality of I-shaped blocks 1-4 are arranged inside the main frame 1-2-2, and the folders 1-5 are arranged on the outer side of the main frame 1-2-2.

It is worth noting that the upper furnace and lower furnace roller conveyor 3 comprises a bottom plate 3-1, a support 3-2, a roller connecting block 3-3, a first driven roller 3-4, a conveying belt 3-5, a cylinder 3-6, a first motor 3-8, a motor belt 3-9, a first driving roller 3-10 and a supporting member 3-11, wherein the support 3-2 is arranged on the bottom plate 3-1, the roller connecting blocks 3-3 are arranged on two sides of the support 3-2, a first driving roller 3-10 is arranged on one side between the roller connecting blocks 3-3, the first driving roller 3-10 is connected with the motor belt 3-9 through the conveying belt 3-5, the motor belt 3-9 is wound on a shaft of the first motor 3-8, the conveying belt 3-5 is in transmission connection with the first driven roller 3-4, a supporting member 3-11 is arranged below the first driven roller 3-4, and a cylinder 3-6 is arranged below the conveying belt 3-5.

In addition, the conversion roller machine 4 comprises a roller mounting plate 4-1, a main body support 4-2, a bottom wheel 4-3, a transition rod 4-4, a second driven roller 4-5, a second driving roller 4-6, a lifting cylinder 4-7, a guide rod 4-8, a second motor 4-9, a synchronizing wheel 4-10, a fixed bottom plate 4-11, a belt fixed plate 4-12, a belt wheel lug 4-13 and a support leg 1-14, wherein the bottom of the main body support 4-2 is provided with the bottom wheel 4-3, the main body support 4-2 is provided with the roller mounting plate 4-1, the lifting cylinder 4-7, the guide rod 4-8 and the second motor 4-9 are arranged below the roller mounting plate 4-1, the inner side of the driving roller 4-6 is provided with a plurality of second driven rollers 4-5, a transition rod 4-4 is arranged between the conversion roller machine 4 and the lower furnace roller conveyor 3, a belt fixing plate 4-12 is arranged above the fixing bottom plate 4-11, a synchronous wheel 4-10 is arranged on the belt fixing plate 4-12 through a supporting leg 4-14 and a belt wheel lug 4-13, a belt is wound between the synchronous wheels 4-10, the belt is in transmission connection with a motor shaft of a second motor 4-9, and the synchronous wheel 4-10 drives a second driving roller 4-6 to rotate.

The four-axis robot in the specific embodiment is used for conveying a workpiece after discharging to the lower part of the robot through the roller conveying line; the oil immersion feeding conveying line is used for taking the workpieces after the workpieces are discharged from the furnace, and the four-axis robot and the grabbing mechanism are used for taking the workpieces through a roller line; the four-axis robot grabbing mechanism is arranged at the head of the robot and used for grabbing the workpiece on the discharging roller line; the six-axis robot grabbing mechanism is arranged at the head of the robot and is used for grabbing the workpiece on the workpiece discharging roller line after the workpiece is soaked in oil; a furnace loading lifter: manually pushing the skip car with the workpiece to the position of the lifter and starting the clamping cylinder; a furnace descending lifter: manually pushing an empty trolley with a workpiece to the position of the lifter and starting the clamping cylinder; feeding a furnace roller line: the device is used for taking out workpieces in the skip car through the upper furnace lifter and conveying the workpieces to an upper furnace roller line through a belt; the lower furnace roller line is used for sucking and placing boat plates manually placed in the bin onto the arrangement conveying line for the four-axis robot to discharge; rolling line conveying by a swinging plate: the six-axis robot grabs the workpiece and puts the workpiece into an empty tray on the swinging tray roller line through the workpiece material coming after oil immersion; empty plate belt conveyor: and manually putting the empty disc to be conveyed to a six-axis robot grabbing position.

This embodiment can control the beat, avoids the human factor and reduces the work efficiency, and the lathe utilization ratio can promote more than 25%, and robot control system has standardized whole work piece processing overall process to avoid artificial maloperation, guaranteed that the quality of product shows above with describe the utility model discloses a basic principle and main characteristics with the utility model discloses an advantage. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The automatic loading and unloading and oil immersion pan discharging material receiving manipulator of the sintering furnace is characterized by comprising a skip car (1), a lifter (2), an upper furnace roller conveyer and a lower furnace roller conveyer (3), a conversion roller (4), the sintering furnace (5), a four-axis robot (6), a loading belt conveyor (7), an oil immersion machine (8), a swing pan roller conveyer (9) and a six-axis robot (10), wherein the skip car (1) is arranged at the outer side of the lifter (2), the upper furnace roller conveyer and the lower furnace roller conveyer (3) are arranged at the inner side of the lifter (2), the upper furnace roller conveyer and the lower furnace roller conveyer (3) are connected with the conversion roller (4) through the sintering furnace (5), the loading belt conveyor (7) is arranged above the conversion roller (4), the four-axis robot (6) and the oil immersion machine (8) are respectively arranged at two ends of the loading belt conveyor (7), the lifter (2) and the skip car (1) are arranged at, the immersion oil machine (8) is connected with a swing plate roller conveyor (9), and a six-axis robot (10) is arranged on one side of the swing plate roller conveyor (9).

2. The automatic loading and unloading and oil immersion pan discharging and material receiving manipulator of the sintering furnace as claimed in claim 1, wherein the skip car (1) comprises casters (1-1), a main frame (1-2), handles (1-3), I-shaped blocks (1-4) and folders (1-5), the casters (1-1) are arranged at four corners of the bottom of the main frame (1-2), the handles (1-3) are arranged on one side of the main frame (1-2), a plurality of I-shaped blocks (1-4) are arranged inside the main frame (1-2), and the folders (1-5) are further arranged on the outer side of the main frame (1-2).

3. The automatic loading and unloading and oil immersion drain pan material receiving manipulator of a sintering furnace as claimed in claim 1, wherein the upper and lower furnace roller conveyor (3) comprises a bottom plate (3-1), a support (3-2), a roller connecting block (3-3), a first driven roller (3-4), a conveying belt (3-5), a cylinder (3-6), a first motor (3-8), a motor belt (3-9), a first driving roller (3-10) and a support member (3-11), the support (3-2) is arranged on the bottom plate (3-1), the roller connecting block (3-3) is arranged on two sides of the support (3-2), the first driving roller (3-10) is arranged on one side between the roller connecting blocks (3-3), and the first driving roller (3-10) is connected with the motor belt (3-3) through the conveying belt (3-5) -9), a motor belt (3-9) is wound on a first motor (3-8) shaft, a conveying belt (3-5) is in transmission connection with a first driven roller (3-4), a supporting member (3-11) is arranged below the first driven roller (3-4), and an air cylinder (3-6) is arranged below the conveying belt (3-5).

4. The automatic loading and unloading and oil immersion and pan discharging material receiving manipulator of the sintering furnace as claimed in claim 1, wherein the conversion roller machine (4) comprises a roller mounting plate (4-1), a main body support (4-2), a bottom wheel (4-3), a transition rod (4-4), a second driven roller (4-5), a second driving roller (4-6), a lifting cylinder (4-7), a guide rod (4-8), a second motor (4-9), a synchronizing wheel (4-10), a fixed bottom plate (4-11), a belt fixing plate (4-12), a belt wheel lug (4-13) and a support leg (1-14), the bottom of the main body support (4-2) is provided with the bottom wheel (4-3), the main body support (4-2) is provided with the roller mounting plate (4-1), a lifting cylinder (4-7) and a guide rod (4-8) are arranged below the roller mounting plate (4-1), the automatic feeding device comprises a second motor (4-9), a plurality of second driven rollers (4-5) are arranged on the inner side of a driving roller (4-6), a transition rod (4-4) is arranged between a conversion roller (4) and a lower furnace roller conveyor (3), a belt fixing plate (4-12) is arranged above a fixing bottom plate (4-11), synchronizing wheels (4-10) are arranged on the belt fixing plate (4-12) through supporting legs (1-14) and belt wheel lug blocks (4-13), a belt is wound between the synchronizing wheels (4-10), the belt is in transmission connection with a motor shaft of the second motor (4-9), and the synchronizing wheels (4-10) drive the second driving roller (4-6) to rotate.