CN217731864U

CN217731864U - Three-station feeding machine and processing line

Info

Publication number: CN217731864U
Application number: CN202221605407.3U
Authority: CN
Inventors: 林宜信; 邱国炜; 刘晓芹
Original assignee: Rishan Computer Accessories Jiashan Co Ltd
Current assignee: Rishan Computer Accessories Jiashan Co Ltd
Priority date: 2022-06-23
Filing date: 2022-06-23
Publication date: 2022-11-04
Anticipated expiration: 2032-06-23

Abstract

The utility model provides a three station feeder machines and processing line has solved and has received material district and feedway to influence each other in the duplex position, restriction process, and feedway feed speed slow down the scheduling problem. This three-station feeder includes that the top surface has the quick-witted case of operation panel, arranges the feed station in proper order, postpones the station, receives the material station by feed side to ejection of compact side on the operation panel, and the below correspondence of feed station sets up feed mechanism, receives the below correspondence of material station and sets up unloading mechanism, and feed station, postpone the station and receive the material station side and set up and move the material module, move the material module drive and move the claw in feed station, postpone the station and receive the reciprocal slip between the material station. The utility model discloses can not disturb the rhythm of feed district feed, and the charging tray can 100% utilize. The three-station feeding machine can automatically adjust the feeding and receiving rhythm according to the demand of flow products of the production line CT and the production line, and can normally feed and receive materials, so that the feeding and receiving effects are not influenced by each other, and the working efficiency is obviously improved.

Description

Three-station feeding machine and processing line

Technical Field

The utility model belongs to the technical field of machinery, a full-automatic unloading equipment of going up is related to, especially a three station feeder machines and processing line.

Background

In industrial production, materials are often required to be loaded, then the materials are processed, and finally the processed materials are unloaded. Adopt the manual work to carry the charging tray to the machining region usually among the prior art, after processing is accomplished, the manual work carries out the unloading, and then leads to consuming time and wasting power, and production efficiency is low.

In order to improve production efficiency and design full-automatic feeding and discharging equipment, for example, a test equipment capable of realizing automatic feeding and discharging of materials in Chinese patent, patent application number: CN202022738383.6. The utility model discloses a test equipment capable of realizing automatic material feeding and discharging, which comprises two material feeding and discharging mechanisms arranged in parallel at intervals, a test mechanism arranged between the two material feeding and discharging mechanisms, and a material transferring mechanism arranged above one end of the two material feeding and discharging mechanisms; the material loading and unloading mechanism is used for transferring the material discs filled with the materials to the lower part of the material transfer mechanism one by one so that the material transfer mechanism can transfer the materials in the material discs to the testing mechanism for testing; the material transferring mechanism is also used for transferring the tested material to another material loading and unloading mechanism to complete unloading. The utility model discloses be equipped with two materials and go up unloading mechanism, one of them can move the charging tray that carries the material one by one and move and carry to the material and move and carry the mechanism below to the material moves and carries the mechanism and move the material and carry the test mechanism to the test mechanism and detect, and unloading mechanism can place the material after detecting and will carry the charging tray recovery that detects the back material on another material, and is simple high-efficient, and the practicality is strong.

The above-mentioned comparison document adopts the double-station mode of feeding station and receiving station, but still has the following problems:

when the feed area of duplex position feeder provided a plurality of full-load charging trays, the product flowed when more in the assembly line promptly, and the product can not in time get back to and receive the material district, receives the material district then can have empty charging tray to descend, causes the charging tray in feed area can not 100% utilization, therefore the feed area influences and receives the material district. If 100% of the material trays in the feeding area are required to be utilized, one material tray can be supplied to the feeding area when the material collecting area recovers one material tray, so that the working efficiency of the production line is greatly reduced, and the material collecting area influences the feeding area; the two influence each other, restricting their processes. In addition, the double-station feeder requires the assembly line CT to be less than or equal to the traverse module CT; if the production line CT is larger than the transverse moving module CT, the receiving area waits for the products, and the feeding speed of the feeding area is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at having the above-mentioned problem to current technique, provide one kind and supply, receive and add the suspend district between the material to this guarantees free feed of feed district, receives the material district and freely receives the material, three station feed machines and the processing line that the two does not influence each other.

The purpose of the utility model can be realized by the following technical proposal: the utility model provides a three-station feeding machine, includes that the top surface has the quick-witted case of operation panel, arrange feed station, delay station, receipts material station in proper order by feed side to ejection of compact side on the operation panel, the below correspondence of feed station sets up feed mechanism, the below correspondence of receiving the material station sets up unloading mechanism, feed station, delay station and receipts material station side set up and move the material module, move the material module drive move the claw in reciprocating sliding between feed station, delay station and the receipts material station.

In foretell three-station feed machine, the feed station or receive the material station for the intercommunication the opening of machine incasement chamber, protruding a plurality of locating pieces of establishing all around of opening, the suspension station is the plane, a plurality of locating pieces are established to the planar protruding all around, all inlay the charging tray in feed station, suspension station and the material station of receiving, it is a plurality of the locating piece supports and leans on form spacing fixedly on the periphery of charging tray.

In foretell three station feeder machines, move the material claw and include the support, the riser sets firmly on the support, link firmly the horizontal pole on the lift end of riser, the holder is installed to the both ends of horizontal pole are the symmetry, the outer end of holder is flexible end, link firmly the grip block on flexible end, the protruding claw that colludes that stretches to the inboard of bottom edge of grip block.

In the above three-station feeder, the material moving module includes a transverse electric cylinder, a driving transverse rail is arranged on the transverse electric cylinder, a sliding connection sliding block is arranged on the driving transverse rail, and the sliding block is fixedly connected with the support.

In foretell three station feeder, feed mechanism or unloading mechanism includes horizontal pay-off strip subassembly and erects the jacking subassembly, the dorsal part of machine case sets up the material loading uncovered and the unloading is uncovered, the outer end of horizontal pay-off strip subassembly extends to the material loading is uncovered or the unloading is uncovered, the inner of horizontal pay-off strip subassembly links up erect the bottom of jacking subassembly, the top of erectting the jacking subassembly links up the feed station or receive the material station.

In the three-station feeding machine, the horizontal feeding belt assembly comprises a base with an assembly cavity, at least one group of transfer shafts are hinged in the assembly cavity in parallel, each group of transfer shafts is in tensioning and sleeved connection with a transmission belt, and the transfer shafts are in driving connection through a transmission motor through a belt transmission structure I.

In foretell three-station feeder, erect jacking subassembly and including the material platform that connects that is located the bottom, connect the week side of material platform to set up elevation structure, elevation structure's top side links up the bottom side of opening.

In foretell three station feeder machines, connect the material platform to include the chassis, be parallel articulated a set of articulated shaft in the chassis, it is a set of the articulated shaft periphery is the tensioning and cup joints a set of drive belt, the articulated shaft passes through belt drive structure two and is connected by connecing material motor drive.

In foretell three station feed machines, elevation structure is including carrying a set frame, carry a set frame for having the open half frame in one side, carry and set up a plurality of stoppers on the periphery epirelief of frame, a plurality of it forms the position of keeping a business to enclose to establish in the stopper, the one side of carrying a set frame links firmly lifting belt, lifting belt is the tensioning and cup joints on a set of lift pivot from top to bottom, the lift pivot is passed through belt transmission structure three and is connected by elevator motor drive, a plurality of guide bars are still erect to the week side of carrying a set frame, it cup joints the slide to be the slip on the guide bar, the slide links firmly carry a set frame.

A processing line comprising a three-station feeder as claimed in any preceding claim.

Compared with the prior art, this three-station feeder and processing line have following beneficial effect:

when assembly line flow product is more, the feed district can provide many dishes of material, and the suspension district waits for is placed temporarily to the empty charging tray, and when receiving the material district and need receiving, move the material module and get the charging tray from the suspension district again, just can not disturb the rhythm of feed district's feed, and the charging tray can 100% utilization. The three-station feeding machine can automatically adjust the feeding and receiving rhythm according to the demand of flow products of the production line CT and the production line, and can normally feed and receive materials, so that the feeding and receiving effects are not affected by each other, the working efficiency is obviously improved, and the modern full-automatic production concept is met.

Drawings

Fig. 1 is an overall structural view of the three-station feeder.

Fig. 2 is a three-dimensional structure diagram of the material moving claw in the three-station feeding machine.

Fig. 3 is a three-dimensional structure diagram of a feeding mechanism or a discharging mechanism in the three-station feeding machine.

In the figure, 1, a chassis; 2. a feeding station; 3. suspending the station; 4. a material receiving station; 5. a transverse electric cylinder; 6. a material moving claw; 601. a support; 602. a lifter; 603. a cross bar; 604. a holder; 605. a clamping plate; 7. a base; 8. a conveyor belt; 9. a chassis; 10. a transmission belt; 11. a tray frame; 12. a lifting belt; 13. a lifting motor; 14. a guide rod.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

Example one

As shown in fig. 1 to 3, this three-station feeder, machine case 1 that has the operation panel including the top surface, arrange feeding station 2 by the feeding side to the ejection of compact side in proper order on the operation panel, suspend station 3, receive material station 4, the below correspondence of feeding station 2 sets up feeding mechanism, receive the below correspondence of material station 4 and set up unloading mechanism, feeding station 2, suspend station 3 and receive material station 4 side and set up and move the material module, move the material module drive and move material claw 6 in feeding station 2, suspend station 3 and receive the reciprocal slip between the material station 4.

Feed station 2 or receipts material station 4 are the opening of intercommunication quick-witted case 1 inner chamber, and protruding a plurality of locating pieces of establishing all around of opening, and delay station 3 is the plane, and planar protruding a plurality of locating pieces of establishing all around, all inlays in feed station 2, delay station 3 and the receipts material station 4 and establishes the charging tray, and a plurality of locating pieces support to lean on to form spacing fixed on the periphery of charging tray. The feeding station 2, the temporary suspension station 3 and the material receiving station 4 are uniformly arranged along a straight line, and the temporary suspension station 3 is arranged between the feeding station 2 and the material receiving station 4, so that the temporary storage function of the material tray is realized, and the material tray is finally transferred to the material receiving station 4.

The material moving claw 6 comprises a support 601, a lifter 602 is fixedly arranged on the support 601, a cross rod 603 is fixedly connected to the lifting end of the lifter 602, two ends of the cross rod 603 are symmetrically provided with a clamp 604, the outer end of the clamp 604 is a telescopic end, a clamping plate 605 is fixedly connected to the telescopic end, and the bottom edge of the clamping plate 605 protrudes upwards and inwards to form a hook claw.

The lifter 602 is embodied as a lifting cylinder and the gripper 604 is embodied as a horizontal cylinder. The lifter 602 drives the whole material moving claw 6 to descend until the hook claws are positioned at the bottom of the material tray, the grippers 604 on both sides retract the gripping plate 605 at the same time, so that the hook claws on both sides correspondingly extend to the bottom surface of the material tray, and then the lifter 602 drives the whole material moving claw 6 and the material tray to ascend, thereby completing the material taking operation. The lifter 602 drives the whole material moving claw 6 and the material tray to descend into the station, the grippers 604 on both sides simultaneously extend the clamping plates 605, so that the hook claws on both sides are separated and release the material tray, and the lifter 602 drives the whole material moving claw 6 to ascend, thereby completing the material discharging operation.

The material moving module comprises a transverse electric cylinder 5, a driving transverse rail is arranged on the transverse electric cylinder 5, a sliding connection sliding block is arranged on the driving transverse rail, and the sliding block is fixedly connected with a support 601. The slider is driven to slide along the driving transverse rail in a reciprocating manner through the transverse electric cylinder 5, and the whole material moving claw 6 is driven to move in a reciprocating manner among the feeding station 2, the suspension station 3 and the material receiving station 4 synchronously, so that the material plate is moved.

Feeding mechanism or unloading mechanism include horizontal pay-off band subassembly and erect jacking subassembly, and the dorsal part of quick-witted case 1 sets up the material loading uncovered and uncovered with the unloading, and horizontal pay-off band subassembly's outer end extends to the uncovered or uncovered of unloading of material, and jacking subassembly's bottom is erect in the inner linking of horizontal pay-off band subassembly, erects jacking subassembly's top and links up feed station 2 or receive material station 4.

The horizontal feeding belt component comprises a base 7 with an assembly cavity, at least one group of transfer shafts are hinged in the assembly cavity in parallel, each group of transfer shafts is in tensioning and sleeved with a transmission belt 8, and the transfer shafts are in driving connection through a first belt transmission structure and a transmission motor.

The transmission motor rotates positively to drive the transmission belt 8 to rotate circularly from the outer end to the inner end, so that the empty material tray on the belt is conveyed to the bottom of the vertical jacking assembly in a translation mode from the outer side. The transmission motor rotates reversely to drive the transmission belt 8 to rotate circularly from the inner end to the outer end, so that the full-load material disc on the belt is conveyed to the outer side by horizontally moving the bottom of the vertical jacking assembly.

Erect jacking subassembly and including the material platform that connects that is located the bottom, connect the week side of material platform to set up elevation structure, elevation structure's top side links up the bottom side of opening.

Connect material platform to include chassis 9, be parallel articulated a set of articulated shaft in the chassis 9, a set of articulated shaft periphery is the tensioning and cup joints a set of drive belt 10, and the articulated shaft passes through belt transmission structure two and is connected by connecing the material motor drive.

After the material tray enters the material receiving platform, the material tray is continuously moved forward to an accurate position by the forward rotation driving transmission belt 10 of the material receiving motor. When the material tray needs to be moved out, the material tray is reversely moved out to the conveying belt 8 through the reverse rotation driving conveying belt 10 of the material receiving motor.

The lifting structure comprises a carrying disc frame 11, the carrying disc frame 11 is a half frame body with one side open, a plurality of limiting blocks are arranged on the periphery of the carrying disc frame 11 in a protruding mode, a plurality of limiting blocks are arranged on the periphery of the limiting blocks in a surrounding mode to form a disc position, one side of the carrying disc frame 11 is fixedly connected with a lifting belt 12, the lifting belt 12 is tensioned and sleeved on a group of lifting rotating shafts from top to bottom, the lifting rotating shafts are connected through a belt transmission structure III and driven by a lifting motor 13, a plurality of guide rods 14 are further erected on the peripheral side of the carrying disc frame 11, a sliding sleeve connection sliding seat is arranged on each guide rod 14, and the sliding seat is fixedly connected with the carrying disc frame 11.

The material tray is fixed in the tray position through the tray carrying frame 11, and the lifting belt 12 is driven to circularly rotate from the lower end to the upper end through the forward rotation of the lifting motor 13, so that the material tray is fed from bottom to top; the lifting belt 12 is driven to circularly rotate from the upper end to the lower end through the reverse rotation of the lifting motor 13, so that the material tray is received from top to bottom.

The three-station feeder has the following action processes:

1) The empty tray is placed on a conveying belt 8 of the feeding mechanism and is transferred to a material receiving platform, and the empty tray is lifted to a feeding station 2 through a lifting structure;

2) When the feeding is slow, the horizontal electric cylinder 5 drives the material moving claw 6 to place the empty material tray from the feeding station 2 to the material receiving station 4;

3) When the feeding is short, the horizontal electric cylinder 5 drives the material moving claw 6 to place the empty material disc from the feeding station 2 to the temporary suspension station 3; when the empty tray is not received at the receiving station 4, the horizontal electric cylinder 5 drives the material moving claw 6 to place the empty tray from the temporary buffering station 3 to the receiving station 4;

4) And the lifting structure of the feeding mechanism lowers the full-load material tray to the material receiving platform, and finally the full-load material tray is sent out through the conveying belt 8.

Compared with the prior art, this three-station feeder has following beneficial effect:

when the assembly line product that flows is more, the feed district can provide many coiled materials, and the empty charging tray temporarily places the region of suspending and waits, and when receiving the material region and need receiving material, move the material module and get the charging tray from the region of suspending again, just can not disturb the rhythm of feed district's feed, and the charging tray can 100% utilization. The three-station feeding machine can automatically adjust the feeding and receiving rhythm according to the demand of flow products of the production line CT and the production line, and can normally feed and receive materials, so that the feeding and receiving effects are not affected by each other, the working efficiency is obviously improved, and the modern full-automatic production concept is met.

Example two

Based on the first embodiment, the difference points of the present embodiment are:

a processing line comprising a three-station feeder of any one of the above.

Compared with the prior art, the processing line has the following beneficial effects:

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Although the chassis 1 is used more herein; a feeding station 2; suspending the station 3; a material receiving station 4; a transverse electric cylinder 5; a material moving claw 6; a bracket 601; a lifter 602; a cross bar 603; a gripper 604; a clamping plate 605; a base 7; a conveyor belt 8; a chassis 9; a belt 10; a tray frame 11; a lifting belt 12; a lift motor 13; guide bar 14, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.

Claims

1. The utility model provides a three-station feeding machine, includes that the top surface has the quick-witted case of operation panel, its characterized in that, arrange feed station, delay station, receipts material station in proper order by feed side to ejection of compact side on the operation panel, the below correspondence of feed station sets up feed mechanism, the below correspondence of receiving the material station sets up unloading mechanism, feed station, delay station and receipts material station side set up and move the material module, move the material module drive move the claw in reciprocating sliding between feed station, delay station and the receipts material station.

2. The three-station feeding machine as claimed in claim 1, wherein the feeding station or the receiving station is a through hole communicated with the inner cavity of the machine box, a plurality of positioning blocks are arranged around the through hole in a protruding manner, the suspending station is a plane, a plurality of positioning blocks are arranged around the plane in a protruding manner, material trays are embedded in the feeding station, the suspending station and the receiving station, and a plurality of positioning blocks abut against the periphery of the material trays to form limiting fixation.

3. The three-station feeding machine as claimed in claim 2, wherein the material moving claw comprises a support, a lifter is fixedly arranged on the support, a cross bar is fixedly connected to the lifting end of the lifter, clamping devices are symmetrically arranged at two ends of the cross bar, the outer end of each clamping device is a telescopic end, a clamping plate is fixedly connected to the telescopic end, and a hook claw is convexly arranged on the bottom edge of the clamping plate and extends inwards.

4. The three-station feeding machine as claimed in claim 3, wherein the material moving module comprises a transverse electric cylinder, the transverse electric cylinder is provided with a driving transverse rail, the driving transverse rail is provided with a sliding connecting sliding block, and the sliding block is fixedly connected with the bracket.

5. The three-station feeding machine as claimed in claim 2, wherein the feeding mechanism or the discharging mechanism comprises a horizontal feeding belt assembly and a vertical jacking assembly, the back side of the machine case is provided with a feeding opening and a discharging opening, the outer end of the horizontal feeding belt assembly extends to the feeding opening or the discharging opening, the inner end of the horizontal feeding belt assembly is connected with the bottom of the vertical jacking assembly, and the top of the vertical jacking assembly is connected with the feeding station or the receiving station.

6. The three-station feeding machine as claimed in claim 5, wherein the horizontal feeding belt assembly comprises a base with an assembly cavity, at least one set of transfer shafts are hinged in parallel in the assembly cavity, each set of transfer shafts is in tension sleeved with a conveying belt, and the transfer shafts are in driving connection through a belt transmission structure and a conveying motor.

7. The three-station feeding machine as claimed in claim 5, wherein the vertical jacking assembly comprises a receiving platform at the bottom, a lifting structure is arranged on the periphery of the receiving platform, and the top side of the lifting structure is engaged with the bottom side of the through opening.

8. The three-station feeding machine as claimed in claim 7, wherein the material receiving platform comprises a bottom frame, a group of hinge shafts are hinged in parallel in the bottom frame, a group of transmission belts are sleeved on the peripheries of the hinge shafts in a tensioning mode, and the hinge shafts are in driving connection with a material receiving motor through a belt transmission structure II.

9. The three-station feeding machine as claimed in claim 7, wherein the lifting structure comprises a tray-carrying frame, the tray-carrying frame is a half frame with one side open, a plurality of limiting blocks are arranged on the periphery of the tray-carrying frame, a plurality of tray positions are formed on the periphery of the limiting blocks, one side of the tray-carrying frame is fixedly connected with a lifting belt, the lifting belt is in tensioning sleeve joint with an upper set of lifting rotating shafts and a lower set of lifting rotating shafts, the lifting rotating shafts are connected through a belt transmission structure, the periphery of the tray-carrying frame is also vertically provided with a plurality of guide rods, sliding sleeve joint sliding seats are arranged on the guide rods, and the sliding seats are fixedly connected with the tray-carrying frame.

10. A processing line comprising a three-station feeder of any one of claims 1 to 9.