CN110977453A - Wheel hub assembly line - Google Patents
Wheel hub assembly line Download PDFInfo
- Publication number
- CN110977453A CN110977453A CN201911319317.0A CN201911319317A CN110977453A CN 110977453 A CN110977453 A CN 110977453A CN 201911319317 A CN201911319317 A CN 201911319317A CN 110977453 A CN110977453 A CN 110977453A
- Authority
- CN
- China
- Prior art keywords
- manipulator
- assembly line
- hub assembly
- welding machine
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005496 tempering Methods 0.000 claims abstract description 25
- 238000003466 welding Methods 0.000 claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 22
- 230000007306 turnover Effects 0.000 claims abstract description 17
- 210000000078 claw Anatomy 0.000 claims description 15
- 239000013013 elastic material Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 238000005056 compaction Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 6
- 230000002950 deficient Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
- B25J15/0253—Gripping heads and other end effectors servo-actuated comprising parallel grippers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention provides a hub assembly line, which comprises a feeding device, a turnover device, a cleaning device, a press-in device, a transfer table, a first welding machine, a first high-frequency tempering furnace, a second welding machine, a controller, a first manipulator and a second manipulator which are arranged in the middle, wherein the feeding device, the turnover device, the cleaning device, the press-in device, the transfer table, the first welding machine, the first high-frequency tempering furnace, the second welding machine, the controller and the first manipulator and the second manipulator are arranged in the middle, the first manipulator and the second manipulator which are arranged in the middle are used for grabbing hub accessories, so that the processes of turnover, compaction, welding, tempering, cleaning and the: the labor is saved greatly, the working efficiency is improved, the product placing positions are consistent, the product quality is stable, and the labor cost is reduced.
Description
Technical Field
The invention relates to the technical field of hub production machinery, in particular to a hub assembly line.
In order to reduce the work intensity of the operator,
background
The existing technology for producing hubs generally comprises the steps of cutting and forming the hubs, then assembling and processing the hubs, in the production process, two different hubs are required to be assembled together, the procedures of feeding, overlapping, pressing in, welding, tempering, cleaning and the like are required to be carried out on the hubs, generally, the hubs to be welded are conveyed to the feeding end of the next procedure by a conveying device, the existing production mode is that an operator places the hubs one by one, then the next step of pressing in, welding and tempering is carried out, the procedures are more and more, workers need to continuously clamp, as some hubs are large in size and heavy in weight, the working strength of the operators needing to place a large number of hubs during mass production is high, the physical strain is easily caused, the time spent is long, the working efficiency is low, the error of calibration is large, the waste of actions is caused, and the production efficiency is reduced, the labor cost is increased.
Disclosure of Invention
In view of this, it is necessary to provide a hub assembly line, which can adopt a manipulator to automatically take and clamp a workpiece, thereby improving the production efficiency.
A hub assembly line comprising: the device comprises a feeding device, a turnover device, a cleaning device, a press-in device, a transfer table, a first welding machine, a first high-frequency tempering furnace, a second welding machine, a controller, a first manipulator and a second manipulator which are annularly arranged, wherein the first manipulator and the second manipulator are arranged in the middle; the controller is respectively connected with the feeding device, the turnover device, the cleaning device, the press-in device, the transfer table, the first welding machine, the first high-frequency tempering furnace, the second welding machine, and the first manipulator and the second manipulator which are arranged in the middle.
Further, the loading attachment includes: the feeding device comprises a feeding trolley, a material taking module, a lifting module and a feeding module.
Furthermore, the turnover device is connected with the cleaning device, and the turnover product is conveyed to the cleaning device to be cleaned.
Furthermore, an NG slide way is arranged between the feeding device and the reversing device.
Furthermore, a first conveying platform and a second conveying platform are respectively arranged beside the first high-frequency tempering furnace and the second high-frequency tempering furnace.
Furthermore, the first manipulator and the second manipulator are connected and respectively provided with a first gripper and a second gripper.
Further, the first gripper comprises: fixed plate, the first jack catch of two levels that sets up at the fixed plate, first jack catch includes: the pneumatic clamping device comprises a clamping cylinder fixed on a fixing plate, a pneumatic clamping claw arranged on the clamping cylinder and a clamping claw insert arranged on the pneumatic clamping claw.
Further, the pneumatic clamp is grabbed to be the arc, and the symmetry sets up, the pneumatic clamp is grabbed and is fixed on the sliding block of centre gripping cylinder.
Further, the second hand grip includes: fixed block, the second jack catch that sets up about two at the fixed block, the second jack catch includes: the pneumatic clamping device comprises a clamping cylinder fixed on a fixed block, a pneumatic clamping claw arranged on the clamping cylinder and a clamping claw insert arranged on the pneumatic clamping claw.
Furthermore, the clamping and grabbing insert is made of elastic materials.
The invention provides a hub assembly line, which comprises a feeding device, a turnover device, a cleaning device, a press-in device, a transfer table, a first welding machine, a first high-frequency tempering furnace, a second welding machine, a controller, a first manipulator and a second manipulator which are arranged in the middle, wherein the first manipulator and the second manipulator are arranged in the middle to grab a hub accessory, the first jaw and the second jaw on the first manipulator and the second manipulator are respectively provided with two jaws which can grab two hub blanks at one time, so that the processes of turnover, pressing, welding, tempering, cleaning and the like of the hub accessory are realized, the automatic assembly of the hub accessory is automatically completed, the whole process does not need manual participation, and the hub assembly line has the beneficial effects that: the labor is saved greatly, the working efficiency is improved, the product placing positions are consistent, the product quality is stable, and the labor cost is reduced.
Drawings
FIG. 1 is a top view of a hub assembly line of the present invention.
Fig. 2 is a perspective view of a hub assembly line of the present invention.
Fig. 3 is a perspective view of a feeding device of a hub assembly line of the present invention.
Fig. 4 is a perspective view of a first robot of a hub assembly line of the present invention.
Fig. 5 is a perspective view of a second robot of a hub assembly line of the present invention.
FIG. 6 is a perspective view of a first jaw of an assembly line for a hub of the present invention.
FIG. 7 is a perspective view of a second jaw of an assembly line for a hub of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention
The hub assembly line provided by the invention has the structure shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6 and fig. 7, and comprises:
the device comprises a feeding device 10, a turnover device 20, a cleaning device 30, a pressing device 40, a transfer table 50, a first welding machine 60, a first high-frequency tempering furnace 70, a second high-frequency tempering furnace 80, a second welding machine 90, a controller 100, and a first manipulator 110 and a second manipulator 120 which are arranged in the middle, wherein the feeding device, the turnover device 20, the cleaning device 30, the pressing device 40, the transfer table and the controller are annularly arranged; the controller 100 is respectively connected with the feeding device 10, the turnover device 20, the cleaning device 30, the press-in device 40, the transfer table 50, the first welding machine 60, the first high-frequency tempering furnace 70, the second high-frequency tempering furnace 80, the second welding machine 90, the controller 100, and the first manipulator 110 and the second manipulator 120 which are arranged in the middle position, each executing device is respectively subjected to logic control through the controller 100, ordered movement of each executing device is guaranteed, ordered products taking is carried out through the first manipulator 110 and the second manipulator 120, and corresponding process machining is carried out.
Specifically, the feeding device 10 includes: the feeding device comprises a feeding trolley 11, a taking module 12, a lifting module 13 and a feeding module 14, wherein the feeding trolley 11 sends the feeding module 14 to a feeding position, the taking module 12 takes the hub blanks on the feeding module 14, after the taking module 12 takes the hub blanks on the feeding module 14, the lifting module 13 lifts the hub blanks in series to enable the top of the hub blanks in series to reach the taking position of the taking module 12, and the taking module 12 takes the next blank, so that the feeding device 10 can continuously feed the blanks.
Specifically, the turnover device 20 is connected to the cleaning device 30, and the turnover device 20 turns over the product and conveys the turned product to the cleaning device 30 for cleaning.
Specifically, an NG slide 130 is further disposed between the feeding device 10 and the reversing device 20, the NG slide 130 is used for temporarily storing defective products, and the defective products are placed in the NG slide 130 by the first manipulator 110.
Specifically, a first conveying platform 71 and a second conveying platform 81 are arranged beside the first high-frequency tempering furnace 70 and the second high-frequency tempering furnace 80 respectively, the welded wheel hubs are placed on the first conveying platform 71 and the second conveying platform 81 by the second manipulator 120 during production, the wheel hubs are conveyed to the first high-frequency tempering furnace 70 and the second high-frequency tempering furnace 80 through the first conveying platform 71 and the second conveying platform 81 respectively for tempering, the internal stress on the wheel hubs is eliminated, and the mechanical performance of the wheel hubs is improved.
Specifically, the first manipulator 110 and the second manipulator 120 are respectively provided with a first gripper 111 and a second gripper 121, and the first gripper 111 includes: fixed plate 112, two horizontal first jack catch 113 that set up at fixed plate 112, first jack catch 113 includes: a clamping cylinder 1131 fixed on the fixing plate 112, an air gripper 1132 provided on the clamping cylinder 1131, and a gripper insert 1133 provided on the air gripper 1132.
Further, the pneumatic clamp is grabbed 1132 and is the arc, and the symmetry sets up, the pneumatic clamp is grabbed 1132 and is fixed on the sliding block of centre gripping cylinder 1131, drives the pneumatic clamp through centre gripping cylinder 1131 and grabs 1132 and step up or release, grabs 1132 through the pneumatic clamp and carries out the automation to wheel hub and snatch or loosen.
Specifically, the second gripper 121 includes: fixed block 122, at two second jack catch 123 that set up from top to bottom of fixed block, second jack catch 123 includes: the clamping device comprises a clamping cylinder 1231 fixed on the fixed block 122, a pneumatic gripper 1232 arranged on the clamping cylinder 1231 and a gripper insert 1233 arranged on the pneumatic gripper 1232.
Specifically, the pinch grip insert 1233 is made of an elastic material, so that the hub is prevented from being damaged during gripping, and the pinch grip insert 1233 is made of a rubber material in the embodiment.
In summary, according to the wheel hub assembly line provided by the invention, the wheel hub accessories are grabbed through the first mechanical arm and the second mechanical arm arranged in the middle, the first claw and the second claw on the first mechanical arm and the second mechanical arm are respectively provided with the two claws, so that two wheel hub blanks can be grabbed at one time, the processes of overturning, pressing, welding, tempering, cleaning and the like of the wheel hub accessories are realized, the automatic assembly of the wheel hub accessories is automatically completed, the whole process does not need manual participation, the manpower is saved, the working efficiency is improved, the product placing positions are consistent, and the product quality is stable, the labor cost is reduced.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A hub assembly line, comprising: the device comprises a feeding device, a turnover device, a cleaning device, a press-in device, a transfer table, a first welding machine, a first high-frequency tempering furnace, a second welding machine, a controller, a first manipulator and a second manipulator which are annularly arranged, wherein the first manipulator and the second manipulator are arranged in the middle; the controller is respectively connected with the feeding device, the turnover device, the cleaning device, the press-in device, the transfer table, the first welding machine, the first high-frequency tempering furnace, the second welding machine, and the first manipulator and the second manipulator which are arranged in the middle.
2. The hub assembly line of claim 1, wherein: the loading attachment includes: the feeding device comprises a feeding trolley, a material taking module, a lifting module and a feeding module.
3. The hub assembly line of claim 1, wherein: the turnover device is connected with the cleaning device and conveys the turned product to the cleaning device for cleaning.
4. The hub assembly line of claim 1, wherein: and an NG slide way is also arranged between the feeding device and the reversing device.
5. The hub assembly line of claim 1, wherein: and a first conveying platform and a second conveying platform are respectively arranged beside the first high-frequency tempering furnace and the second high-frequency tempering furnace.
6. The hub assembly line of claim 1, wherein: the first manipulator and the second manipulator are connected and respectively provided with a first gripper and a second gripper.
7. The hub assembly line of claim 6, wherein: the first gripper comprises: fixed plate, the first jack catch of two levels that sets up at the fixed plate, first jack catch includes: the pneumatic clamping device comprises a clamping cylinder fixed on a fixing plate, a pneumatic clamping claw arranged on the clamping cylinder and a clamping claw insert arranged on the pneumatic clamping claw.
8. The hub assembly line of claim 7, wherein: the pneumatic clamp is grabbed to be arc-shaped and symmetrically arranged, and the pneumatic clamp is grabbed and fixed on a sliding block of the clamping cylinder.
9. The hub assembly line of claim 6, wherein: the second hand grip includes: fixed block, the second jack catch that sets up about two at the fixed block, the second jack catch includes: the pneumatic clamping device comprises a clamping cylinder fixed on a fixed block, a pneumatic clamping claw arranged on the clamping cylinder and a clamping claw insert arranged on the pneumatic clamping claw.
10. The hub assembly line of claim 9, wherein: the clamping and grabbing insert is made of elastic materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911319317.0A CN110977453A (en) | 2019-12-19 | 2019-12-19 | Wheel hub assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911319317.0A CN110977453A (en) | 2019-12-19 | 2019-12-19 | Wheel hub assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110977453A true CN110977453A (en) | 2020-04-10 |
Family
ID=70065738
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911319317.0A Pending CN110977453A (en) | 2019-12-19 | 2019-12-19 | Wheel hub assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110977453A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112917150A (en) * | 2021-03-22 | 2021-06-08 | 名盛(宁波)智能科技有限公司 | Automatic mounting equipment for hub built-in parts |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090313805A1 (en) * | 2007-08-17 | 2009-12-24 | Caterpillar Inc. | Two-Piece Compactor Wheel Tip |
| CN104589910A (en) * | 2014-11-25 | 2015-05-06 | 浙江金固股份有限公司 | Hot forming wheel and manufacturing method thereof |
| CN205062115U (en) * | 2015-09-02 | 2016-03-02 | 盛旺汽车零部件（昆山）有限公司 | Novel thermal treatment system |
| CN106181218A (en) * | 2016-07-31 | 2016-12-07 | 上海车功坊汽车服务有限公司 | A kind of aluminium alloy wheel hub of vehicle remanufactures technique |
| CN109352271A (en) * | 2018-11-01 | 2019-02-19 | 山东环宇车轮有限公司 | The enlarging die of expanding wheel rim and its new process for improving rim for automobile wheel fatigue behaviour |
-
2019
- 2019-12-19 CN CN201911319317.0A patent/CN110977453A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090313805A1 (en) * | 2007-08-17 | 2009-12-24 | Caterpillar Inc. | Two-Piece Compactor Wheel Tip |
| CN104589910A (en) * | 2014-11-25 | 2015-05-06 | 浙江金固股份有限公司 | Hot forming wheel and manufacturing method thereof |
| CN205062115U (en) * | 2015-09-02 | 2016-03-02 | 盛旺汽车零部件（昆山）有限公司 | Novel thermal treatment system |
| CN106181218A (en) * | 2016-07-31 | 2016-12-07 | 上海车功坊汽车服务有限公司 | A kind of aluminium alloy wheel hub of vehicle remanufactures technique |
| CN109352271A (en) * | 2018-11-01 | 2019-02-19 | 山东环宇车轮有限公司 | The enlarging die of expanding wheel rim and its new process for improving rim for automobile wheel fatigue behaviour |
Non-Patent Citations (1)
| Title |
|---|
| 车轮厂: "轮辐轮辋合成自动线", 《二汽科技通讯》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112917150A (en) * | 2021-03-22 | 2021-06-08 | 名盛(宁波)智能科技有限公司 | Automatic mounting equipment for hub built-in parts |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200410 |