CN210284849U - Automatic sheet material dust-removing and packaging machine - Google Patents

Abstract

The utility model discloses an automatic sheet material dust-removing packing machine, which comprises a first horizontal conveyor belt and a dust-removing device arranged on the movement path of the first horizontal conveyor belt, wherein the feeding end of the first horizontal conveyor belt is provided with a feeding device, the discharging end is provided with a stacking device for accumulating sheet materials, the other side of the stacking device is provided with a second horizontal conveyor belt, and the second horizontal conveyor belt is provided with a packing device; the feeding device transmits the sheet materials to the first horizontal conveying belt, the first horizontal conveying belt transmits the sheet materials to the dust removal device for dust removal, the sheet materials move to the stacking device after dust removal, the stacking device accumulates the sheet materials and transmits the sheet materials to the second horizontal conveying belt, and then the sheet materials are conveyed to the packing device for packing; the whole process is full-automatic, the production speed is high, and an operator cannot touch the sheet stock, so that the condition of secondary pollution to the sheet stock is avoided.

Description

Automatic sheet material dust-removing and packaging machine

Technical Field

The utility model relates to a dust collecting equipment especially relates to an automatic change sheet stock baling press that removes dust.

Background

In the sheet material production process, a roll material is generally produced firstly, then the roll material is cut, and then the sheet material with the required specification is formed, but a large amount of dust is produced in the cutting process, part of the dust can be adsorbed on the sheet material, the produced sheet material can be directly packed and sold as a finished product, also can be sold as a semi-finished product after being processed by processes such as printing, film sticking and the like, and if the sheet material is not subjected to dust removal, the yield of the post process can be influenced, and the use experience of a user can be reduced;

the existing sheet material dust removing equipment is mainly in a roller pressing type fixing mode for sheet materials, rollers are arranged at a plurality of positions to press the sheet materials, but complete flattening of each position on a conveying belt is difficult to ensure, so that the belt speed of the conveying belt cannot be too high, otherwise the sheet materials are easy to separate from the conveying belt, and the production speed is limited; and the sheet stock dust collecting equipment of current sheet stock adopts the manual work to collect and picks up the sheet stock after removing dust more, but in the manual packing process, the product is infected with the dust again very easily and causes secondary pollution, is polluted the sheet stock by operating personnel according to the fingerprint even, has reduced the production yield, simultaneously because the manual work efficiency's restriction can be received in the manual collection, also is difficult to improve production speed, this is the problem that needs to solve urgently.

SUMMERY OF THE UTILITY MODEL

To the weak point that exists among the above-mentioned technique, the utility model provides an automatic sheet stock dust removal baling press of dust removal packing integration has solved the not high problem of production efficiency among the prior art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an automatic sheet material dust removal packing machine comprises a first horizontal conveyor belt and a dust removal device arranged on the movement path of the first horizontal conveyor belt, wherein a feeding end of the first horizontal conveyor belt is provided with a feeding device, a discharging end of the first horizontal conveyor belt is provided with a stacking device used for accumulating sheet materials, the other side of the stacking device is provided with a second horizontal conveyor belt, and a packing device is arranged on the second horizontal conveyor belt; the feeding device transmits the sheet materials to the first horizontal conveying belt, the first horizontal conveying belt conveys the sheet materials to the dust removal device for dust removal, the sheet materials move to the stacking device after dust removal, the stacking device accumulates the sheet materials and conveys the sheet materials to the second horizontal conveying belt, and then the sheet materials are conveyed to the packing device for packing.

The feeding device comprises a bottom plate used for stacking processed sheets, a vacuum adsorption wheel used for feeding the sheets to the first horizontal conveyor belt is arranged at one end, close to the first horizontal conveyor belt, of the bottom plate, and the vacuum adsorption wheel adsorbs the uppermost sheet and conveys the sheet to the first horizontal conveyor belt.

The feeding device further comprises a pressing wheel used for pressing the sheet materials, the pressing wheel is arranged above the sheet materials, and when the uppermost layer of sheet materials are adsorbed by the vacuum adsorption wheel, the pressing wheel moves and presses the lower layer of sheet materials.

The feeding device further comprises an ultrasonic positioner and a control device, the ultrasonic positioner is used for detecting the overall height of the sheet material on the bottom plate, the control device is electrically connected with the bottom plate, and the control device receives signals transmitted by the ultrasonic positioner to adjust the height of the bottom plate.

Wherein, dust collector includes the adhesion gyro wheel, and the adhesion gyro wheel setting all is provided with the adhesion layer in the top of first horizontal conveyor, and on the periphery of adhesion gyro wheel.

The stacking device comprises a counter for counting, a third horizontal conveyor belt for conveying sheet materials and a material blocking frame which moves up and down in the direction vertical to the third horizontal conveyor belt, and the third horizontal conveyor belt and the second horizontal conveyor belt are horizontally equal in height and lower than the first horizontal conveyor belt; when the counting of the counter reaches a set value, the material blocking frame rises, and then the third horizontal conveyor belt conveys the sheet materials to the second horizontal conveyor belt.

The baffle frame is formed by combining baffle plates with three surfaces perpendicular to each other, and the two opposite baffle plates are movably connected with the other baffle plate, so that an enclosure cavity capable of adjusting the enclosure area is formed.

Wherein, packing apparatus includes plastic film, gyro wheel and cutting tool, and the gyro wheel setting is in the below of second horizontal conveyor, and second horizontal conveyor and fold and be provided with the clearance that supplies the plastic film to pass between the material device, and plastic film one end rolling is on the gyro wheel, the other end passes the clearance and adheres to on second horizontal conveyor, and cutting tool sets up the one side that is close to the clearance at second horizontal conveyor, and cutting tool's direction of motion and second horizontal conveyor's direction of motion mutually perpendicular.

Wherein, all be provided with the absorption hole that is used for adsorbing the sheet stock on first horizontal conveyer belt, second horizontal conveyer belt and the third horizontal conveyer belt.

Wherein, still include the vacuum pump, the vacuum pump is connected with the adsorption hole.

The utility model has the advantages that: compared with the prior art, the utility model comprises a first horizontal conveyor belt and a dust removing device arranged on the movement path of the first horizontal conveyor belt, wherein the feeding end of the first horizontal conveyor belt is provided with a feeding device, the discharging end is provided with a stacking device for accumulating sheet materials, the other side of the stacking device is provided with a second horizontal conveyor belt, and the second horizontal conveyor belt is provided with a packing device; the feeding device transmits the sheet materials to the first horizontal conveying belt, the first horizontal conveying belt transmits the sheet materials to the dust removal device for dust removal, the sheet materials move to the stacking device after dust removal, the stacking device accumulates the sheet materials and transmits the sheet materials to the second horizontal conveying belt, and then the sheet materials are conveyed to the packing device for packing; the sheet stock directly superposes by folding the material after removing dust, when superposing specified quantity, pack by packing apparatus again, only need the manual work at last to move the sheet stock to the unloading district, whole process is full automatization, operating personnel can not touch the sheet stock, the condition that causes secondary pollution to the sheet stock has been avoided appearing, the speed of production also can be accelerated to automatic folding packing simultaneously, still be provided with the absorption hole on the conveyer belt simultaneously, can be with the firm absorption on the conveyer belt of sheet stock, can guarantee when the high-speed motion of conveyer belt, the sheet stock still keeps the flat state, can promote production efficiency through the speed of accelerating the conveyer belt.

Drawings

Fig. 1 is a side view of the present invention;

fig. 2 is a perspective view of the present invention;

fig. 3 is an enlarged schematic view of a part B of the present invention;

fig. 4 is an enlarged schematic view of part a of the present invention;

fig. 5 is an enlarged schematic view of a part C of the present invention.

Description of the main elements

1. First horizontal conveyor belt 2 and dust removal device

3. Fold material device 4, second horizontal conveyer belt

5. Packing apparatus 6, loading attachment

7. Vacuum pump 8, heavy truck detector

31. Third horizontal conveyor belt 32 and material blocking frame

33. Counter 51 and plastic film

52. Cutting tool 53, clearance

54. Concave part 61 and pinch roller

62. Bottom plate 63 and vacuum adsorption wheel

64. An ultrasonic positioner.

Detailed Description

In order to more clearly illustrate the technical solutions in the present technology, the drawings used in the description of the embodiments or the prior art will be described below.

Referring to fig. 1 and fig. 2, the embodiment provides an automatic sheet material dust removing and packaging machine, which includes a first horizontal conveyor belt 1 and a dust removing device 2 arranged on the first horizontal conveyor belt 1, a feeding device 6 is arranged at a feeding end of the first horizontal conveyor belt 1, a stacking device 3 for accumulating sheet materials is arranged at a discharging end of the first horizontal conveyor belt 1, a second horizontal conveyor belt 4 is arranged at the other side of the stacking device 3, and a packaging device 5 is arranged on the second horizontal conveyor belt 4; the horizontal height of the working plane of the stacking device 3 is lower than that of the first horizontal conveyor belt 1, and the horizontal height of the second horizontal conveyor belt 4 is equal to that of the working plane of the stacking device 3; the feeding device 6 transmits the sheet materials to the first horizontal conveyor belt 1, the first horizontal conveyor belt 1 transmits the sheet materials to the dust removal device 2 for dust removal, the sheet materials move to the stacking device 3 after dust removal, the stacking device 3 accumulates the sheet materials and transmits the sheet materials to the second horizontal conveyor belt 4, and then the sheet materials are conveyed to the packing device 5 for packing; the sheet stock directly superposes by folding the material after removing dust, when superposing specified quantity, packs by packing plant 5 again, only need at last artifical encapsulate the package material and move to the unloading district, and whole process is full automatization, and production speed is fast and operating personnel can not touch the sheet stock, has avoided appearing causing the condition of secondary pollution to the sheet stock.

Referring to fig. 1 and 4, the feeding device 6 of the present embodiment includes a bottom plate 62 for stacking the sheets to be processed, a vacuum suction wheel 63 for feeding the sheets to the first horizontal conveyor belt 1 is provided at an end of the bottom plate 62 near the first horizontal conveyor belt 1, and the vacuum suction wheel 63 sucks the uppermost sheet and transfers the sheet to the first horizontal conveyor belt 1; the bottom plate 62 is equivalent to a lifting table, cut sheets are stacked on the bottom plate 62, the uppermost sheet is sucked by the vacuum suction wheel 63 and conveyed to the first horizontal conveyor belt 1, and then the uppermost sheet is taken to the next process by the first horizontal conveyor belt 1 for processing; the feeding device 6 of the embodiment further comprises a pressing wheel 61 for pressing the sheet materials, the pressing wheel 61 is arranged above the sheet materials, when the uppermost sheet material is adsorbed by the vacuum adsorption wheel 63, the pressing wheel 61 moves and presses the lower sheet material, when the vacuum adsorption wheel 63 sucks away the first sheet material, the first sheet material takes away the second sheet material due to certain adhesive force, in order to avoid the situation, the pressing wheel 61 can be arranged, and the pressing wheel 61 positions the second sheet material until the first sheet material completely leaves the second sheet material, and the pressing wheel 61 is loosened; the feeding device 6 of the embodiment further comprises an ultrasonic positioner 64 for detecting the overall height of the sheet material on the bottom plate 62 and a control device, wherein the control device is electrically connected with the bottom plate 62, and receives signals transmitted by the ultrasonic positioner 64 to adjust the height of the bottom plate 62; the automatic feeding saves the manpower control cost, and meanwhile, the precision is higher, and the production process is more stable.

Please refer to the adhesion roller of the dust removing device 2 of the embodiment of fig. 1, the adhesion roller is disposed above the first horizontal conveyor 1, and the adhesion layer is disposed on the circumference of the adhesion roller, and two adhesion rollers with the same structure can be disposed in parallel, and two adhesion rollers are disposed to remove dust for the sheet material twice, so that the dust removing effect is more obvious, and the adhesion layer is disposed on the entire circumference of the adhesion roller, so as to increase the area of the adhesion layer to the maximum extent, thereby improving the dust removing efficiency of the adhesion roller on the sheet material, and meanwhile, the spacing rollers are disposed at both ends of the first horizontal conveyor 1, the distance from the dust removing device 2 to the spacing rollers is preferably not more than 750mm, if a longer distance is set, the sheet material is easy to be separated from the preset track in the conveying process, otherwise, the whole processing process is affected.

Referring to fig. 1 and 3, the stacking device 3 of the embodiment includes a counter 33 for counting, a third horizontal conveyor belt 31 for conveying the sheet material, and a material blocking frame 32 that moves up and down in a direction perpendicular to the third horizontal conveyor belt 31, where the third horizontal conveyor belt 31 and the second horizontal conveyor belt 4 are horizontally equal in height and both lower than the first horizontal conveyor belt 1; when the count of the counter 33 reaches a set value, the material blocking frame 32 rises, and the third horizontal conveyor belt 31 transports the sheet materials to the second horizontal conveyor belt 4; for example, when manufacturing a card, the raw material is a coil material, but for the convenience of processing, the coil material needs to be cut into sheet materials, if 100 sheet materials with the same specification are packed into a pack, after the dust removal processing, the sheet materials fall in the material blocking frame 32 and are stacked on the third horizontal conveyor belt 31, when the counter 33 counts that the number reaches 100, the material blocking frame 32 is controlled to rise, so that the sheet materials can move horizontally, and then the third horizontal conveyor belt 31 is opened to convey the stacked sheet materials to the second horizontal conveyor belt 4; the material blocking frame 32 of the embodiment is formed by combining baffle plates with three surfaces perpendicular to each other, and the two opposite baffle plates are movably connected with the other baffle plate, so that an enclosure cavity capable of adjusting the enclosure area is formed; because the specifications of the produced and processed sheet materials are not completely the same, the distance between the baffles on the two opposite sides can be reduced, so that the position for accommodating the sheet materials can be reduced, namely, the enclosing area of the enclosing cavity is reduced, otherwise, if the sheet materials with larger specifications need to be processed, the distance between the baffles on the two opposite sides only needs to be increased, and therefore, the embodiment can be suitable for processing the sheet materials with different specifications and sizes.

Referring to fig. 1 and 5, the packing device 5 of the embodiment includes a plastic film 51, a roller and a cutting tool 52, the roller is disposed below the second horizontal conveyor belt 4, a gap 53 for the plastic film 51 to pass through is disposed between the second horizontal conveyor belt 4 and the stacking device 3, one end of the plastic film 51 is wound on the roller, the other end of the plastic film 51 passes through the gap 53 and is attached to the second horizontal conveyor belt 4, the cutting tool 52 is disposed on one side of the second horizontal conveyor belt 4 close to the gap 53, and the moving direction of the cutting tool 52 is perpendicular to the moving direction of the second horizontal conveyor belt 4; when the sheet material moves to the plastic film 51, the second conveyor belt pulls the plastic film 51 to move and drives the sheet material to move, and then the cutting tool 52 cuts the plastic film 51 for packaging the sheet material; the position of the second horizontal transmission belt 4 where the cutting tool 52 is arranged is provided with a concave position 54, two relatively independent transmission belts can be arranged on two sides of the concave position 54 of the second horizontal transmission belt 4, the concave position 54 for feeding the cutting tool 52 is left in the middle, and a fixed roller for limiting the second transmission belt to rise can be arranged on the bottom surface of the concave position 54, so that a U-shaped concave position 54 is formed; when the sheet material and the plastic film 51 move to the preset positions, the cutting tool 52 cuts off the plastic film 51, a stacking mode of the second conveyor belt, the plastic film 51 and the sheet material from bottom to top is formed, and finally the plastic film 51 is turned over manually to complete packaging of the sheet material.

Referring to fig. 1 and 2, the first horizontal conveyor belt 1, the second horizontal conveyor belt 4 and the third horizontal conveyor belt 31 of the present embodiment are all provided with an adsorption hole for adsorbing the sheet material, the adsorption hole can firmly adsorb the sheet material on the conveyor belts, when the conveyor belts move at a high speed, one side of the adsorption hole is in contact with the sheet material, the air flow rate at the other end is high, the sheet material is adsorbed, the sheet material still keeps a flat state, and the production efficiency can be improved by increasing the speed of the conveyor belts; the vacuum pump 7 is communicated with the adsorption holes, air in the adsorption holes is sucked through the vacuum pump 7, negative pressure is generated on one side of the sheet material, namely, relative pressure is generated on two sides of the sheet material, and the sheet material is firmly fixed on the conveying belt; the feeding end of the first horizontal conveyor belt 1 is also provided with a heavy card detector 8 for detecting the thickness of the sheet stock, the layer number of the sheet stock is detected by detecting the thickness of the sheet stock, and if the sheet stock is not one layer, an alarm is given and the machine is stopped; the second horizontal transfer belt 4 of this embodiment is provided with a weigher for weighing the sheet materials packed in the belt.

The working process is as follows: in the production and manufacture, firstly, the cut sheet materials and the overlapped sheet materials are placed on a bottom plate 62 of a feeding device 6, and the set production line is sequentially carried out from left to right, then an ultrasonic positioner 64 and a pressing wheel 61 are arranged above the left side of the sheet materials, the height of the bottom plate 62 is adjusted to enable the first layer of the sheet materials to be equal to the height of a first horizontal conveying belt 1, then a vacuum adsorption wheel 63 sucks the first layer of the sheet materials and conveys the first layer of the sheet materials to the first horizontal conveying belt 1, then the sheet materials are dedusted by a dedusting device 2 under the action of the first conveying belt and then move to a stacking device 3, the sheet materials are overlapped in a material stopping frame 32 of the stacking device 3 until the sheet materials are overlapped to a preset number, the material stopping frame 32 rises, the sheet materials are conveyed to a plastic film 51 of a second conveying belt by a third conveying belt, then the sheet materials are moved to a proper position by the, then the plastic film 51 is cut, and finally the plastic film 51 is used for manually carrying out final coating and packaging on the sheet material, so that the function of carrying out dust removal and packaging integration on the sheet material is realized.

The utility model has the advantages that:

(1) the sheet materials are directly stacked by the stacked materials after dust removal, and when the sheet materials are stacked to the specified quantity, the sheet materials are packaged by the packaging device, and finally the sheet materials are moved to the blanking area only by manpower, so that the whole process is full-automatic, the production speed is high, and operators can not touch the sheet materials, thereby avoiding the situation of secondary pollution to the sheet materials;

(2) the conveying belt is also provided with adsorption holes, so that the sheet materials can be firmly adsorbed on the conveying belt, the sheet materials can be ensured to be still in a flat state when the conveying belt moves at a high speed, and the production efficiency can be improved by accelerating the speed of the conveying belt;

(3) because the specifications of the produced and processed sheet materials are not completely the same, the distance between the baffles on the two opposite sides can be reduced, so that the position for accommodating the sheet materials can be reduced, namely the enclosing area of the enclosing cavity is reduced to accommodate the sheet materials with different specifications.

The above disclosure is only one or several specific embodiments of the present invention, but the present invention is not limited thereto, and any changes that can be made by those skilled in the art should fall within the protection scope of the present invention.

Claims (10)

1. An automatic sheet material dust removal packaging machine is characterized by comprising a first horizontal conveyor belt and a dust removal device arranged on a movement path of the first horizontal conveyor belt, wherein a feeding device is arranged at a feeding end of the first horizontal conveyor belt, a stacking device used for accumulating sheet materials is arranged at a discharging end of the first horizontal conveyor belt, a second horizontal conveyor belt is arranged at the other side of the stacking device, and a packaging device is arranged on the second horizontal conveyor belt; the feeding device conveys the sheet materials to the first horizontal conveyor belt, the first horizontal conveyor belt conveys the sheet materials to the dust removal device for dust removal, the sheet materials move to the stacking device after dust removal, and the stacking device accumulates the sheet materials, conveys the sheet materials to the second horizontal conveyor belt and conveys the sheet materials to the packing device for packing.

2. The automated sheet dust and wrapping machine according to claim 1, wherein said feeding means comprises a base plate for stacking the sheets to be processed, and a vacuum suction wheel for feeding the sheets onto the first horizontal conveyor is provided at an end of said base plate adjacent to the first horizontal conveyor, said vacuum suction wheel sucking the uppermost sheet and transferring the sheet onto the first horizontal conveyor.

3. The automated sheet dedusting and baling machine of claim 2 wherein said loading device further comprises a pinch roller for compressing the sheet material, said pinch roller being disposed above the sheet material, said pinch roller moving and compressing the lower sheet material as said uppermost sheet material is adsorbed by said vacuum adsorption wheel.

4. The automated sheet dedusting and packaging machine of claim 2, wherein the loading device further comprises an ultrasonic positioner for detecting the height of the sheet on the base plate and a control device, the control device is electrically connected with the base plate, and the control device receives a signal transmitted by the ultrasonic positioner to adjust the height of the base plate.

5. The automated sheet dedusting and baling machine of claim 1 wherein said dedusting apparatus includes an adhesive roller disposed above said first horizontal conveyor belt and having an adhesive layer disposed on a circumferential surface of said adhesive roller.

6. The automatic sheet dedusting and packaging machine according to claim 1, wherein the stacking device comprises a counter for counting, a third horizontal conveyor belt for conveying the sheet, and a material blocking frame which moves up and down in the direction vertical to the third horizontal conveyor belt, the third horizontal conveyor belt and the second horizontal conveyor belt are horizontally as high as each other and are lower than the first horizontal conveyor belt; when the counting of the counter reaches a set value, the material blocking frame rises, and then the third horizontal conveyor belt conveys the sheet materials to the second horizontal conveyor belt.

7. The automatic sheet material dust and packaging machine as claimed in claim 6, wherein the material blocking frame is formed by combining baffle plates with three surfaces perpendicular to each other, and the two opposite baffle plates are movably connected with the other baffle plate, so as to form a closed cavity capable of adjusting the closed area.

8. The automatic sheet material dust-removing and packaging machine as claimed in claim 1, wherein the packaging device comprises a plastic film, a roller and a cutter, the roller is arranged below the second horizontal conveyor belt, a gap for the plastic film to pass through is arranged between the second horizontal conveyor belt and the stacking device, one end of the plastic film is wound on the roller, the other end of the plastic film passes through the gap and is attached to the second horizontal conveyor belt, the cutter is arranged on one side of the second horizontal conveyor belt close to the gap, and the moving direction of the cutter is perpendicular to the moving direction of the second horizontal conveyor belt.

9. The automated sheet dusting and packaging machine of any one of claims 1 to 8, wherein the first horizontal conveyor belt, the second horizontal conveyor belt and the third horizontal conveyor belt are provided with suction holes for sucking the sheet.

10. The automated sheet dedusting and bagging machine of claim 9 further comprising a vacuum pump in communication with said suction port.

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