CN210280668U

CN210280668U - Automatic pouring production line

Info

Publication number: CN210280668U
Application number: CN201920908835.5U
Authority: CN
Inventors: 林峰; 林耀庭; 朱静珍
Original assignee: Wuxi Maorui Technology Co ltd
Current assignee: Wuxi Maorui Technology Co ltd
Priority date: 2019-06-17
Filing date: 2019-06-17
Publication date: 2020-04-10
Anticipated expiration: 2029-06-17

Abstract

The utility model discloses an automatic pouring production line, its technical scheme main points are: set up four sunken grooves on the pouring shop subaerial including the symmetry, four sunken inslot is fixed with the aluminium package that is used for placing the melting aluminium water respectively, still includes: erecting a first supporting plate fixed in the middle of the pouring workshop, wherein two manipulators are arranged on the first supporting plate, and the output end parts of the two manipulators are connected with a pouring cup for scooping up the molten aluminum in the aluminum ladle; erecting second supporting plates fixed at two ends of the pouring workshop, wherein a pouring station is arranged on each second supporting plate; the both ends in the pouring workshop are provided with the pouring station respectively, can supply two sets of manipulators simultaneous operation, and the manipulator can snatch the pouring cup and get aluminium water from the aluminium package, can realize the pouring simultaneously to the multiunit casting mold in the pouring station, makes the production line have less occupation of land through adopting above-mentioned setting.

Description

Automatic pouring production line

Technical Field

The utility model relates to an aluminum products production line field, in particular to automatic casting production line.

Background

The aluminum product is a general name of daily necessities and industrial goods which are processed by adopting aluminum alloy as a main raw material. Aluminum alloys are a generic term for aluminum-based alloys. The aluminum alloy has low density, high strength, good plasticity, excellent electric conductivity, heat conductivity and corrosion resistance, is widely used in industry, and is second to steel in use amount.

The aluminum product has wide application and excellent performance, and is produced by adopting a casting process. The existing cast aluminum production line partially realizes automation, for example, a manipulator annular production line is adopted, and a plurality of annular stations can be poured at one time; however, the production line has some disadvantages, such as the space left for placing the aluminum ladle is extremely small, a long mechanical arm is also needed, the occupied space is not small, and the mechanical arms are easy to interfere with each other when a plurality of mechanical arms are adopted for pouring.

SUMMERY OF THE UTILITY MODEL

To the problem mentioned in the background art, the utility model aims at providing an automatic pouring production line to solve the problem mentioned in the background art.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the utility model provides an automatic pouring production line, sets up four subaerial sunken grooves in the pouring shop including the symmetry, four it is fixed with the aluminium package that is used for placing molten aluminum water respectively to sink in the inslot, its characterized in that: further comprising:

erecting a first supporting plate fixed in the middle of the pouring workshop, wherein two manipulators are arranged on the first supporting plate, and the output end parts of the two manipulators are connected with a pouring cup for scooping up the molten aluminum in the aluminum ladle;

erect and fix the second backup pad at pouring shop both ends, be provided with the pouring station in the second backup pad, the pouring station includes frame, conveying board, pneumatic cylinder, a plurality of groups casting die fixed bolster and casting die, the frame is fixed in the second backup pad, be fixed with in the frame the pneumatic cylinder, the conveying board slides and connects the frame top, the pneumatic cylinder drive the conveying board slides, and a plurality of groups the casting die fixed bolster sets up respectively conveying board top, casting die installs on the casting die fixed bolster.

Through adopting above-mentioned technical scheme, the both ends in pouring shop are provided with the pouring station respectively, can supply two sets of manipulator simultaneous operation, the manipulator can snatch the pouring cup and get the aluminium water from the aluminium package, can realize the pouring to the multiunit casting die utensil in the pouring station simultaneously, place through adopting the aforesaid to set up for the aluminium package and kept somewhere more space, simultaneously because aluminium package and pouring station set up the side at the manipulator respectively, do not need very long arm to pour into a mould, and the pneumatic cylinder can drive the conveying board and the casting die utensil on it adjusts the convenient manipulator pouring of suitable position, the event takes up an area of the space less, and can not mutual interference when two manipulators pour into a mould.

Preferably, the manipulator comprises a base, a vertical column, a sliding column, a first pushing cylinder, a first fixing rod, a first rotating cylinder, a second fixing rod, a second pushing cylinder, a third fixing rod and a second rotating cylinder, the base is fixed on the first supporting plate, the vertical column is welded and fixed above the base, the sliding column is connected in the vertical direction in a sliding manner, the first pushing cylinder pushes the sliding column to slide, the first fixing rod is connected to the top of the sliding column in a rotating manner, the first rotating cylinder drives the first fixing rod to rotate, the second fixing rod is connected in the first fixing rod in a sliding manner, the second pushing cylinder drives the second fixing rod to slide, the third fixing rod is connected to the end of the second fixing rod in a rotating manner, the second rotating cylinder drives the third fixing rod to rotate, the pouring cup is fixed at the end part of the third fixing rod.

Through adopting above-mentioned technical scheme, the manipulator can realize nimble removal, can accomplish the operation that the pouring cup got aluminium water from the aluminium package, poured aluminium water in to the casting die, will drive the slip post and go up and down when starting first top actuating cylinder, starts first revolving cylinder and will drive first dead lever and rotate, starts second top actuating cylinder and will drive the second dead lever and slide flexible, starts second revolving cylinder and will drive the swing of third dead lever, so have higher joint flexibility.

Preferably, the casting mold fixing support comprises a female mold fixing frame and a male mold fixing frame, the female mold fixing frame is used for fixing the casting female mold, the male mold fixing frame is used for fixing the casting male mold, and the male mold fixing frame can drive the casting male mold to be separated from the mold after the casting male mold is fixed.

Through adopting above-mentioned technical scheme, the die mount can be used for fixed pouring recess, and the terrace die mount can fix the pouring terrace die and can drive its compound die and divide the mould.

Preferably, the pouring workshop consists of a frame and a plurality of protective railings, the frame is fixedly welded, windows are respectively formed in two sides of the frame close to the pouring station, and a safety inlet and a safety outlet are reserved in the other two sides of the frame.

By adopting the technical scheme, the frame and the guard rails can play a certain role in ensuring the safety production.

Preferably, the guard rail is a porous mesh plate.

Through adopting above-mentioned technical scheme, porous otter board has good ventilative heat transfer performance.

Preferably, a camera is arranged in the pouring workshop.

Through adopting above-mentioned technical scheme, the camera can detect the production situation in the pouring shop.

To sum up, the utility model discloses mainly have following beneficial effect:

the both ends in the pouring workshop are provided with the pouring station respectively, can supply two sets of manipulator simultaneous operation, the manipulator can snatch the pouring cup and get the aluminium water from the aluminium package, can realize the pouring simultaneously to the multiunit casting die in the pouring station, place through adopting the above-mentioned setting for the aluminium package and kept somewhere more space, simultaneously because aluminium package and pouring station set up the side at the manipulator respectively, do not need very long arm to pour into a mould, and the pneumatic cylinder can drive conveying board and the casting die on it and adjust the convenient manipulator pouring of suitable position, so occupation of land space is less, and can not mutual interference when two manipulators pour into a mould.

Drawings

FIG. 1 is a schematic view of an automated casting line after hiding the robot;

FIG. 2 is an enlarged view taken at A in FIG. 1;

FIG. 3 is a top view of the automated casting line after hiding the robot;

FIG. 4 is a schematic view showing the structure of the robot;

fig. 5 is a structural sectional view for showing the robot.

Reference numerals: 1. a pouring workshop; 2. sinking into a tank; 3. aluminum cladding; 4. a first support plate; 5. a manipulator; 50. a station where the manipulator is located; 6. pouring a cup; 7. a second support plate; 8. a casting station; 9. a frame; 10. a transfer plate; 11. a hydraulic cylinder; 12. casting a mold fixing support; 501. a base; 502. a column; 503. a sliding post; 504. a first jacking cylinder; 505. a first fixing lever; 506. a first rotary cylinder; 507. a second fixing bar; 509. a second jacking cylinder; 510. a third fixing bar; 511. a second rotary cylinder; 121. a female die fixing frame; 122. a male die fixing frame; 101. a frame; 102. protecting the fence; 103. a window; 104. a secure portal; 105. a safety exit; 13. a camera is provided.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 5, an automatic casting production line includes four sinking tanks 2 symmetrically arranged on the ground of a casting shop 1, wherein aluminum ladles 3 for placing molten aluminum are respectively fixed in the four sinking tanks 2; the production line also comprises a first supporting plate 4 erected and fixed in the middle of the pouring workshop 1, wherein two manipulators 5 are arranged on the first supporting plate 4, and the output ends of the two manipulators 5 are connected with pouring cups 6 for scooping the aluminum water in the aluminum ladles 3; the production line further comprises second supporting plates 7 erected and fixed at two ends of the pouring workshop 1, wherein a pouring station 8 is arranged on the second supporting plates 7, the pouring station 8 comprises a rack 9, a conveying plate 10, a hydraulic cylinder 11, three groups of pouring mold fixing supports 12 and pouring molds, the rack 9 is fixed on the second supporting plates 7, the hydraulic cylinder 11 is fixed on the rack 9, the conveying plate 10 is connected above the rack 9 in a sliding mode, the hydraulic cylinder 11 drives the conveying plate 10 to slide, the three groups of pouring mold fixing supports 12 are respectively arranged above the conveying plate 10, and the pouring molds are installed on the pouring mold fixing supports 12; because the both ends of pouring shop 1 are provided with pouring station 8 respectively, can supply two sets of 5 simultaneous operations of manipulator, manipulator 5 can snatch pouring cup 6 and get the aluminium water from aluminium package 3, can realize the pouring to the multiunit casting die in pouring station 8 simultaneously, place through adopting the above-mentioned setting for aluminium package 3 has kept somewhere more space, simultaneously because aluminium package 3 and pouring station 8 set up the side at manipulator 5 respectively, do not need very long arm to pour into a mould, and pneumatic cylinder 11 can drive conveying board 10 and the pouring die on it and adjust suitable position and make things convenient for manipulator 5 to pour into a mould, so occupation of land space is less, and can not mutual interference when two manipulators 5 pour into a mould.

Referring to fig. 4 and 5, the manipulator 5 includes a base 501, a vertical column 502, a sliding column 503, a first pushing cylinder 504, a first fixing rod 505, a first rotating cylinder 506, a second fixing rod 507, a second pushing cylinder 509, a third fixing rod 510, and a second rotating cylinder 511, the base 501 is fixed on the first support plate 4, the vertical column 502 is welded and fixed above the base 501, the sliding column 503 is slidably connected in the vertical column 502 along the vertical direction, the first pushing cylinder 504 pushes the sliding column 503 to slide, the first fixing rod 505 is rotatably connected to the top of the sliding column 503, the first rotating cylinder 506 drives the first fixing rod 505 to rotate, the second fixing rod 507 is slidably connected in the first fixing rod 505, the second pushing cylinder 509 drives the second fixing rod 507 to slide, the third fixing rod 510 is rotatably connected to the end of the second fixing rod 507, the second rotating cylinder 511 drives the third fixing rod 510 to rotate, the pouring cup 6 is fixed at the end part of the third fixing rod 510; therefore, the manipulator 5 can be flexibly moved, the operations of taking the molten aluminum from the aluminum ladle 3 and pouring the molten aluminum into the pouring mold by the pouring cup 6 can be completed, when the first jacking cylinder 504 is started, the sliding column 503 is driven to lift, the first rotating cylinder 506 is started, the first fixing rod 505 is driven to rotate, the second jacking cylinder 509 is started, the second fixing rod 507 is driven to slide and stretch, and the second rotating cylinder 511 is started, the third fixing rod 510 is driven to swing, so that the manipulator has high joint flexibility.

Referring to fig. 1 and 2, the casting mold fixing support 12 includes a female mold fixing frame 121 and a male mold fixing frame 122, the female mold fixing frame 121 is used for fixing a casting female mold, the male mold fixing frame 122 is used for fixing a casting male mold, the male mold fixing frame 122 can drive the male mold to be separated after the male mold is fixed, the female mold fixing frame 121 can be used for fixing a casting groove, and the male mold fixing frame 122 can fix the casting male mold and drive the male mold to be closed and separated; the pouring workshop 1 is composed of a frame 101 and a plurality of guard rails 102 which are fixedly welded, windows 103 are respectively arranged on two sides of the frame 101 close to a pouring station 8, a safety inlet 104 and a safety outlet 105 are reserved on the other two sides of the frame 101, and the frame 101 and the guard rails 102 can play a certain role in ensuring safety production; the guard rail 102 is a porous screen plate which has good ventilation and heat exchange performance; simultaneously be provided with camera 13 in pouring shop 1, camera 13 can detect the production conditions in pouring shop 1, and camera 13 can select TPLINK hemisphere camera 13.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic pouring production line, sets up four sunken grooves (2) in pouring shop (1) subaerial including the symmetry, four sunken groove (2) are fixed with respectively in is fixed with aluminium package (3) that are used for placing molten aluminum water, its characterized in that: further comprising:

erecting a first supporting plate (4) fixed in the middle of the pouring workshop (1), wherein two manipulators (5) are arranged on the first supporting plate (4), and the output end parts of the two manipulators (5) are connected with a pouring cup (6) for scooping up the molten aluminum in the aluminum ladle (3);

erect and fix second backup pad (7) at pouring shop (1) both ends, be provided with pouring station (8) on second backup pad (7), pouring station (8) are including frame (9), conveying board (10), pneumatic cylinder (11), a plurality of groups casting die fixed bolster (12) and casting die, frame (9) are fixed on second backup pad (7), be fixed with on frame (9) pneumatic cylinder (11), conveying board (10) slide and connect in frame (9) top, pneumatic cylinder (11) drive conveying board (10) slide, a plurality of groups casting die fixed bolster (12) set up respectively conveying board (10) top, casting die installs on casting die fixed bolster (12).

2. An automatic casting line according to claim 1, characterized in that: the manipulator (5) comprises a base (501), an upright post (502), a sliding post (503), a first jacking cylinder (504), a first fixing rod (505), a first rotating cylinder (506), a second fixing rod (507), a second jacking cylinder (509), a third fixing rod (510) and a second rotating cylinder (511), wherein the base (501) is fixed on the first supporting plate (4), the upright post (502) is welded and fixed above the base (501), the sliding post (503) is connected in the upright post (502) in a sliding manner along the vertical direction, the first jacking cylinder (504) jacks the sliding post (503) to slide, the first fixing rod (505) is connected to the top of the sliding post (503) in a rotating manner, the first rotating cylinder (506) drives the first fixing rod (505) to rotate, the second fixing rod (507) is connected in the first fixing rod (505) in a sliding manner, the second jacking cylinder (509) drives the second fixing rod (507) to slide, the third fixing rod (510) is rotatably connected to the end portion of the second fixing rod (507), the second rotating cylinder (511) drives the third fixing rod (510) to rotate, and the pouring cup (6) is fixed to the end portion of the third fixing rod (510).

3. An automatic casting line according to claim 1, characterized in that: the pouring mold fixing support (12) comprises a female mold fixing frame (121) and a male mold fixing frame (122), the female mold fixing frame (121) is used for fixing a pouring female mold, the male mold fixing frame (122) is used for fixing a pouring male mold, and the male mold fixing frame (122) can drive the pouring male mold to be separated from the mold after the pouring male mold is fixed.

4. An automatic casting line according to claim 1, characterized in that: the pouring workshop (1) is composed of a frame (101) and a plurality of protective fences (102), wherein the frame (101) is fixedly welded, windows (103) are respectively formed in two sides, close to the pouring station (8), of the frame (101), and a safety inlet (104) and a safety outlet (105) are reserved in the other two sides of the frame (101).

5. An automatic casting line according to claim 4, characterized in that: the guard rail (102) is a porous mesh plate.

6. An automatic casting line according to claim 1, characterized in that: a camera (13) is arranged in the pouring workshop (1).