CN215880491U - Integral tailor-welding tool for suspension cage structure of construction lifter - Google Patents
Integral tailor-welding tool for suspension cage structure of construction lifter Download PDFInfo
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- CN215880491U CN215880491U CN202120339037.2U CN202120339037U CN215880491U CN 215880491 U CN215880491 U CN 215880491U CN 202120339037 U CN202120339037 U CN 202120339037U CN 215880491 U CN215880491 U CN 215880491U
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Abstract
The utility model discloses an integral tailor-welding tool for a suspension cage structure of a construction elevator, which comprises a base component assembly and an electric control system, wherein the left side and the right side of the base component assembly are respectively connected with a top frame component assembly and a bottom frame component assembly; the electric control system is respectively electrically connected with the base component assembly, the top frame component assembly and the bottom frame component assembly; the bottom of the base component assembly is provided with an integral bottom frame, the middle of the bottom frame is provided with a main upright post structure clamp, the front end and the rear end of the left side and the right side are respectively provided with a linear guide rail, and the head end and the tail end of each linear guide rail are respectively provided with a buffering limiting mechanism; the top frame assembly and the bottom frame assembly are both connected with the linear guide rail in a sliding manner. The fixture provided by the utility model is provided with the fixtures for all parts of the suspension cage, all mechanisms are in a die closing state at a welding position, and after welding is finished, the die is withdrawn and the workpiece is taken through electric control operation.
Description
Technical Field
The utility model belongs to the field of construction machinery, and particularly relates to an integral tailor-welding tool for a suspension cage structure of a construction elevator.
Background
With the increasing number of manufacturers and diversified products in the construction elevator market, customers can select more and more, and the construction elevator faces severe market tests and has high and poor performance. The quality of the construction elevator is the most critical factor in market competition, the cage structure is a three-dimensional large workpiece, and deformation in all directions in the welding process is possible. In the traditional manufacturing process, a tool clamp is not used for positioning in the welding process, workers measure the size while welding, deformation is large after welding, accidental errors are large, and local size is changed by knocking with a large hammer after welding. In addition, the production mode has high labor intensity and low efficiency.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an integral tailor-welding tool for a suspension cage structure of a construction elevator aiming at the defects in the prior art.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
a construction elevator cage structure integral tailor-welding tool comprises a base component assembly and an electric control system, wherein the left side and the right side of the base component assembly are respectively connected with a top frame component assembly and a bottom frame component assembly; the electric control system is respectively electrically connected with the base component assembly, the top frame component assembly and the bottom frame component assembly;
the bottom of the base component assembly is provided with an integral bottom frame, the middle of the bottom frame is provided with a main upright post structure clamp, the front end and the rear end of the left side and the right side are respectively provided with a linear guide rail, and the head end and the tail end of each linear guide rail are respectively provided with a buffering limiting mechanism; the top frame assembly and the bottom frame assembly are both connected with the linear guide rail in a sliding manner.
Preferably, a safety protection cover is arranged between the two linear guide rails at each end of the underframe, driving elements are symmetrically arranged on one side, close to the main upright post structure clamp, of the two safety protection covers, the two driving elements are electrically connected with the top frame component assembly and the bottom frame component assembly respectively, and the two driving elements are controlled to reciprocate on the linear guide rails in the horizontal direction;
the front side and the rear side of the main upright post structure clamp are symmetrically provided with a right lifting platform and a left lifting platform, and the left side and the right side of the main upright post structure clamp are symmetrically provided with a demoulding mechanism.
Preferably, the left lifting platform comprises a left welding frame, the side face of the left welding frame is connected with the main upright post structure clamp, four corners of the top of the left welding frame are provided with telescopic left guide posts, and the top of each left guide post is connected with a left platform clamp; and a left lifting rod is further arranged in the middle of the bottom of the left welding frame, and a top plate at the top of the left lifting rod is connected with the left platform clamp.
Preferably, the right lifting platform comprises a right welding frame of which the side surface is connected with the main upright post structure clamp, four corners of the top of the right welding frame are provided with telescopic right guide posts, and the top of each right guide post is connected with a right platform clamp; the middle of the bottom of the right welding frame is also provided with a right lifting rod, and a top plate at the top of the right lifting rod is connected with the right platform clamp.
Preferably, the demolding mechanism comprises a bottom frame connected with the main stand column structure clamp, a bracket is connected to the bottom frame through a demolding lifting rod, and four corners of the bottom of the bracket are further connected with the bottom frame through telescopic demolding guide columns.
Preferably, the top frame assembly comprises a top frame fixture mounting frame, a suspension cage top frame mechanism fixture is arranged at the top of the top frame fixture mounting frame, linear guide rail sliders I matched with the linear guide rails are arranged at the front end and the rear end of the bottom of the top frame fixture mounting frame, and a floating joint I is arranged at one side, close to the main upright post structure fixture, of the bottom of the top frame fixture mounting frame;
the top of the clamp of the cage top frame mechanism is provided with a rectangular pipe reference end positioning mechanism, two sides of the clamp are symmetrically and rotatably connected with a first cage door post positioning rod, and the first cage door post positioning rod can rotate around the connecting point of the first cage door post positioning rod and the clamp of the cage top frame mechanism in the vertical direction.
Preferably, the bottom frame component assembly comprises a bottom frame clamp mounting frame, a suspension cage bottom frame mechanism clamp is arranged at the top of the bottom frame clamp mounting frame, linear guide rail sliding blocks II which are adaptive to the linear guide rails are arranged at the front end and the rear end of the bottom frame clamp mounting frame, and a floating joint II is arranged at one side, close to the main upright post structure clamp, of the bottom frame clamp mounting frame;
the top of the clamp of the suspension cage bottom frame mechanism is provided with a rectangular tube floating end positioning mechanism, two sides of the clamp are symmetrically and rotatably connected with a suspension cage door post positioning rod II, and the suspension cage door post positioning rod II can rotate around the connecting point of the suspension cage door post positioning rod II and the clamp of the suspension cage bottom frame mechanism in the vertical direction.
Due to the adoption of the technical scheme, the utility model has the following beneficial effects:
the whole tool is provided with the fixtures of all parts of the suspension cage, all mechanisms are in a die closing state at a welding position during welding, and after the welding is finished, the parts are taken out through electrically controlled operation die withdrawing, so that the whole tool is simple in design and simple to operate, the welding quality of the suspension cage structure of the construction elevator is improved, the production efficiency is improved, the use is convenient, and the application prospect is good.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described with reference to the accompanying drawings and embodiments, wherein the drawings in the following description are only part of the embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive efforts according to the accompanying drawings:
fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic structural diagram of a base assembly of the present invention.
Fig. 3 is a schematic structural view of the left lifting platform of the present invention.
Fig. 4 is a schematic structural view of the right lifting platform of the present invention.
FIG. 5 is a schematic structural diagram of the demolding mechanism of the present invention.
FIG. 6 is a schematic structural view of a top frame assembly according to the present invention.
FIG. 7 is a schematic view of the bottom frame assembly of the present invention.
In the drawings, 1-1: a base assembly; 1-2: a bottom frame component assembly; 1-3: a top frame assembly; 1-4: an electronic control system.
2-1: a chassis; 2-2: a linear guide rail; 2-3: a buffer limiting mechanism; 2-4: a drive element; 2-5: a right lift platform; 2-6: a mold stripping mechanism; 2-7: a safety protection cover; 2-8: a left lifting platform; 2-9: main upright post structure anchor clamps.
3-1: a left welding frame; 3-2: a left guide post; 3-3: a left lifter bar; 3-4: and (4) a left platform clamp.
4-1: a right welding frame; 4-2: a right guide post; 4-3: a right lifter bar; 4-4: and (4) a right platform clamp.
5-1: a chassis; 5-2: demoulding guide posts; 5-3: a demoulding lifting rod; 5-4: a bracket.
6-1: a linear guide rail slide block I; 6-2: a top frame clamp mounting frame; 6-3: a first floating joint; 6-4: a cage top frame structure clamp; 6-5: a rectangular tube reference end positioning mechanism; 6-6: a first positioning rod of the cage door post.
7-1: a linear guide rail sliding block II; 7-2: a bottom frame clamp mounting frame; 7-3: a second floating joint; 7-4: a suspension cage bottom frame structure clamp; 7-5: a rectangular tube floating end positioning mechanism; 7-6: and a second positioning rod for the cage door post.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, are within the scope of the present invention.
As shown in the figures, the embodiment provides an integral tailor-welding tool for a suspension cage structure of a construction elevator, which comprises a base component assembly 1-1 and an electric control system 1-4, wherein the left side and the right side of the base component assembly 1-1 are respectively connected with a top frame component assembly 1-3 and a bottom frame component assembly 1-2; the electric control system 1-4 is respectively electrically connected with the base assembly 1-1, the top frame assembly 1-3 and the bottom frame assembly 1-2;
the bottom of the base component assembly 1-1 is provided with an integral bottom frame 2-1, the middle of the bottom frame 2-1 is provided with a main upright post structure clamp 2-9, the front end and the rear end of the left side and the right side are respectively provided with a linear guide rail 2-2, the head end and the tail end of each linear guide rail 2-2 are respectively provided with a buffering limiting mechanism 2-3, and the buffering limiting mechanisms 2-3 are used for limiting the moving range 1-2 of the top frame component assembly 1-3 and the bottom frame component assembly and play a role in adjusting and positioning; the top frame assembly 1-3 and the bottom frame assembly 1-2 are in sliding connection with the linear guide rail 2-2.
A safety protection cover 2-7 is arranged between the two linear guide rails 2-2 at each end of the bottom frame 2-1, driving elements 2-4 are symmetrically arranged on one sides, close to the main upright post structure clamps 2-9, of the two safety protection covers 2-7, the two driving elements 2-4 are respectively connected with a top frame assembly 1-3 and the bottom frame assembly 1-2 in an electric connection mode, and the bottom frame assembly 1-2 is controlled to move on the linear guide rails 2-2 in a reciprocating mode along the horizontal direction; the front side and the rear side of the main upright post structure clamp 2-9 are symmetrically provided with a right lifting platform 2-5 and a left lifting platform 2-8, and the right lifting platform 2-5 and the left lifting platform 2-8 are used for fixing rectangular pipes and flat iron reinforcements on the side edges of the suspension cage. The left side and the right side of the main upright post structure clamp 2-9 are symmetrically provided with a die stripping mechanism 2-6, and after the whole suspension cage is welded, the die stripping mechanism 2-6 supports the whole suspension cage structure, so that the suspension cage structure is convenient to transfer.
The left lifting platform 2-8 comprises a left welding frame 3-1, the side face of which is connected with a main upright post structure clamp 2-9, four corners of the top of the left welding frame 3-1 are provided with telescopic left guide columns 3-2, and the top of the left guide column 3-2 is connected with a left platform clamp 3-4; the middle of the bottom of the left welding frame 3-1 is also provided with a left lifting rod 3-3, and a top plate at the top of the left lifting rod 3-3 is connected with a left platform clamp 3-4.
The right lifting platform 2-5 comprises a right welding frame 4-1, the side face of the right welding frame is connected with the main upright post structure clamp 2-9, four corners of the top of the right welding frame 4-1 are provided with telescopic right guide columns 4-2, and the top of the right guide column 4-2 is connected with a right platform clamp 4-4; the middle of the bottom of the right welding frame 4-1 is also provided with a right lifting rod 4-3, and a top plate at the top of the right lifting rod 4-3 is connected with a right platform clamp 4-4.
The demolding mechanism 2-6 comprises an underframe 5-1 connected with a main upright post structure clamp 2-9, the underframe 5-1 is connected with a bracket 5-4 through a demolding lifting rod 5-3, and four corners of the bottom of the bracket 5-4 are further connected with the underframe 5-1 through telescopic demolding guide columns 5-2.
The top frame assembly 1-3 comprises a top frame fixture mounting frame 6-2, a suspension cage top frame mechanism fixture 6-4 is arranged at the top of the top frame fixture mounting frame 6-2, linear guide rail sliders 6-1 matched with the linear guide rails 2-2 are arranged at the front end and the rear end of the bottom of the top frame fixture mounting frame 6-2, and a floating joint 6-3 used for adjusting the telescopic position is arranged at one side, close to the main upright post structure fixture 2-9, of the bottom of the top frame fixture mounting frame 6-2;
and a rectangular pipe reference end positioning mechanism 6-5 is arranged at the top of the cage top frame mechanism clamp 6-4 and used for fixing the rectangular pipes on the side edges of the cage and aligning as reference ends. And the two sides of the cage top frame mechanism clamp 6-4 are symmetrically and rotatably connected with cage door post positioning rods 6-6, the cage door post positioning rods 6-6 can rotate around the connection points of the cage door post positioning rods and the cage top frame mechanism clamp 6-4 in the vertical direction, and when the door posts are placed on the cage mechanism, the cage door post positioning rods 6-6 can play a role in internal support and fixation.
The bottom frame assembly 1-2 comprises a bottom frame clamp mounting frame 7-2, a suspension cage bottom frame mechanism clamp 7-4 is arranged at the top of the bottom frame clamp mounting frame 7-2, linear guide rail sliders 7-1 matched with the linear guide rails 2-2 are arranged at the front end and the rear end of the bottom frame clamp mounting frame 7-2, and a floating joint two 7-3 used for adjusting the telescopic position is arranged at one side, close to the main upright post structure clamp 2-9, of the bottom frame clamp mounting frame 7-2;
the top of the suspension cage bottom frame mechanism clamp 7-4 is provided with a rectangular tube floating end positioning mechanism 7-5, two sides of the rectangular tube floating end positioning mechanism are symmetrically and rotatably connected with a suspension cage door post positioning rod two 7-6, the suspension cage door post positioning rod two 7-6 can rotate around the connection point of the suspension cage door post positioning rod two 7-6 and the suspension cage bottom frame mechanism clamp 7-4 in the vertical direction, and when the door post is placed on the suspension cage mechanism, the suspension cage door post positioning rod two 7-6 can play a role in internal support and fixation.
The working principle is as follows: clamping a main upright post structure of the suspension cage into a main upright post structure clamp 2-9 of the base component assembly 1-1 and clamping the main upright post structure, respectively placing a rectangular pipe and a door post on one side of the suspension cage on a right lifting platform 2-5 and a left lifting platform 2-8, respectively controlling a top frame component assembly 1-3 and a bottom frame component assembly 1-2 to be pushed to a working limit through an electric control system 1-4, and respectively clamping a top frame structure and a bottom frame structure of the suspension cage. And placing and clamping the rectangular pipe and the door post on the other side of the suspension cage according to the shape of the complete suspension cage. The right lifting platform 2-5 and the left lifting platform 2-8 are controlled to lift through the electric control system 1-4, the rectangular pipe and the door post are made to be attached to the top frame and the bottom frame, and then welding work is carried out. And after all welding seams are welded, loosening all clamping mechanisms, enabling the right lifting platform 2-5 and the left lifting platform 2-8 to descend to the right through the electric control system 1-4, controlling the top frame assembly 1-3 and the bottom frame assembly 1-2 to move towards the two ends respectively to be demoulded, then controlling the demould mechanism 2-6 to lift up, lifting up the welded suspension cage structure, transferring the welded suspension cage structure, and completing welding.
The embodiments are not described in detail in the prior art or can be implemented by the prior art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The integral tailor-welding tool for the suspension cage structure of the construction elevator is characterized by comprising a base component assembly and an electric control system, wherein the left side and the right side of the base component assembly are respectively connected with a top frame component assembly and a bottom frame component assembly; the electric control system is respectively electrically connected with the base component assembly, the top frame component assembly and the bottom frame component assembly;
the bottom of the base component assembly is provided with an integral bottom frame, the middle of the bottom frame is provided with a main upright post structure clamp, the front end and the rear end of the left side and the right side are respectively provided with a linear guide rail, and the head end and the tail end of each linear guide rail are respectively provided with a buffering limiting mechanism; the top frame assembly and the bottom frame assembly are both connected with the linear guide rail in a sliding manner.
2. The whole tailor-welding tool for construction elevator cage structure of claim 1, wherein a safety protection cover is provided between the two linear guide rails at each end of the bottom frame, driving elements are symmetrically provided on the two safety protection covers at a side close to the main column structure clamp, the two driving elements are respectively connected with the top frame assembly, the bottom frame assembly is electrically connected to control them to reciprocate along the horizontal direction on the linear guide rails;
the front side and the rear side of the main upright post structure clamp are symmetrically provided with a right lifting platform and a left lifting platform, and the left side and the right side of the main upright post structure clamp are symmetrically provided with a demoulding mechanism.
3. The construction elevator cage structure integral tailor-welding tool according to claim 2, wherein the left lifting platform comprises a left welding frame with a side surface connected with the main column structure clamp, four corners of the top of the left welding frame are provided with telescopic left guide columns, and the top of each left guide column is connected with a left platform clamp; and a left lifting rod is further arranged in the middle of the bottom of the left welding frame, and a top plate at the top of the left lifting rod is connected with the left platform clamp.
4. The construction elevator cage structure integral tailor-welding tool according to claim 2, wherein the right lifting platform comprises a right welding frame with a side surface connected with the main column structure clamp, four corners of the top of the right welding frame are provided with telescopic right guide columns, and the top of the right guide columns is connected with a right platform clamp; the middle of the bottom of the right welding frame is also provided with a right lifting rod, and a top plate at the top of the right lifting rod is connected with the right platform clamp.
5. The construction elevator cage structure integral tailor-welding tool according to claim 2, wherein the demolding mechanism comprises a bottom frame connected with the main column structure clamp, a bracket is connected to the bottom frame through a demolding lifting rod, and four corners of the bottom of the bracket are further connected with the bottom frame through retractable demolding guide columns.
6. The construction elevator cage structure integral tailor-welding tool according to claim 1, wherein the top frame assembly comprises a top frame fixture mounting frame, a cage top frame mechanism fixture is arranged at the top of the top frame fixture mounting frame, linear guide rail sliders I adapted to the linear guide rails are arranged at the front end and the rear end of the bottom of the top frame fixture mounting frame, and a floating joint I is arranged at one side of the bottom of the top frame fixture mounting frame, which is close to the main column structure fixture;
the top of the clamp of the cage top frame mechanism is provided with a rectangular pipe reference end positioning mechanism, two sides of the clamp are symmetrically and rotatably connected with a first cage door post positioning rod, and the first cage door post positioning rod can rotate around the connecting point of the first cage door post positioning rod and the clamp of the cage top frame mechanism in the vertical direction.
7. The construction elevator cage structure integral tailor-welding tool according to claim 1, wherein the bottom frame assembly comprises a bottom frame clamp mounting frame, a cage bottom frame mechanism clamp is arranged at the top of the bottom frame clamp mounting frame, a linear guide rail sliding block II adapted to a linear guide rail is arranged at the front end and the rear end of the bottom frame clamp mounting frame, and a floating joint II is arranged at one side of the bottom frame clamp mounting frame, which is close to the main upright post structure clamp;
the top of the clamp of the suspension cage bottom frame mechanism is provided with a rectangular tube floating end positioning mechanism, two sides of the clamp are symmetrically and rotatably connected with a suspension cage door post positioning rod II, and the suspension cage door post positioning rod II can rotate around the connecting point of the suspension cage door post positioning rod II and the clamp of the suspension cage bottom frame mechanism in the vertical direction.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120339037.2U CN215880491U (en) | 2021-02-05 | 2021-02-05 | Integral tailor-welding tool for suspension cage structure of construction lifter |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202120339037.2U CN215880491U (en) | 2021-02-05 | 2021-02-05 | Integral tailor-welding tool for suspension cage structure of construction lifter |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700676A (en) * | 2022-05-18 | 2022-07-05 | 浙江杨明斯金属制品有限公司 | Welding positioning tool for aerial work bucket |
| CN115106668A (en) * | 2022-07-20 | 2022-09-27 | 广西建机升降装备制造有限公司 | Forming process of cage structure of construction elevator |
| CN116214055A (en) * | 2023-04-23 | 2023-06-06 | 大汉科技股份有限公司 | Construction lifter cage framework assembly welding tool and welding method thereof |
| CN116511813A (en) * | 2023-07-03 | 2023-08-01 | 山西建筑工程集团有限公司 | Integral tool for construction lifter cage combination |
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2021
- 2021-02-05 CN CN202120339037.2U patent/CN215880491U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700676A (en) * | 2022-05-18 | 2022-07-05 | 浙江杨明斯金属制品有限公司 | Welding positioning tool for aerial work bucket |
| CN114700676B (en) * | 2022-05-18 | 2024-05-14 | 浙江杨明斯金属制品有限公司 | Welding positioning tool for working bucket of high-altitude operation |
| CN115106668A (en) * | 2022-07-20 | 2022-09-27 | 广西建机升降装备制造有限公司 | Forming process of cage structure of construction elevator |
| CN116214055A (en) * | 2023-04-23 | 2023-06-06 | 大汉科技股份有限公司 | Construction lifter cage framework assembly welding tool and welding method thereof |
| CN116214055B (en) * | 2023-04-23 | 2023-11-24 | 大汉科技股份有限公司 | Construction lifter cage framework assembly welding tool and welding method thereof |
| CN116511813A (en) * | 2023-07-03 | 2023-08-01 | 山西建筑工程集团有限公司 | Integral tool for construction lifter cage combination |
| CN116511813B (en) * | 2023-07-03 | 2023-09-22 | 山西建筑工程集团有限公司 | Integral tool for construction lifter cage combination |
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