CN208960920U - A kind of automation crankshaft iron precoated sand manufacturing apparatus - Google Patents
A kind of automation crankshaft iron precoated sand manufacturing apparatus Download PDFInfo
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- CN208960920U CN208960920U CN201821680667.0U CN201821680667U CN208960920U CN 208960920 U CN208960920 U CN 208960920U CN 201821680667 U CN201821680667 U CN 201821680667U CN 208960920 U CN208960920 U CN 208960920U
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- crankshaft
- push rod
- crossbeam
- precoated sand
- casting die
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Abstract
The utility model provides a kind of automation crankshaft iron precoated sand manufacturing apparatus, including bracket, cross slid platform, crossbeam, sprue gate, honeycomb duct, automatic part picking mechanism, industrial personal computer, workbench, electric putter and crankshaft casting die, flow-guiding mouth is provided with precoated sand top by the setting of the utility model flow-guiding mouth and filter screen, is conducive to extrude the heat inside crankshaft body slot when casting, it prevents from generating the case where a large amount of bubble causes trachoma in casting, improves the integral strength of crankshaft；The setting of electric putter and crankshaft casting die controls crankshaft casting die by electric putter and effectively reduces manual labor's degree, improves mechanization degree；The setting of lateral push rod and lifting push rod, the lateral position that lifting push rod is controlled by lateral push rod is conducive to the flexible operation when picking and placing crankshaft, the position of lifting push rod control electromagnet absorption crankshaft, the effective manual labor for mitigating operator, improves equipment productivity.
Description
Technical field
The utility model belongs to precoated sand casting technology field more particularly to a kind of casting of automation crankshaft iron precoated sand is set
It is standby.
Background technique
Casting is that the mankind grasp than a kind of metal heat processing technique earlier, has history in about 6000.China about exists
Enter the heyday of bronze casting between B.C. 1700 to first 1000, has reached quite high level in technique.Casting
It is to be cast to liquid metals in the casting cavity being adapted with part shape, after its cooled and solidified, to obtain part or hair
The method of base.It was mostly originally solid-state but the metal for being heated to liquid, example: copper, iron, aluminium, tin, lead etc. by casting material matter.And mold
Material can be sand, metal even ceramics.In response to different requirements, the method used be would also vary from.Casting refers to solid-state
Metal dissolves the casting mold that specific shape is poured into for liquid, the processing method to its solidification forming.
China Patent Publication No. is 104493148 A of CN, and entitled one kind of innovation and creation automatically pours casting machine,
Fine tuning mobile platform is connected by augering screw with fine tuning propulsion electric machine, is fixedly installed with two above fine tuning mobile platform
A turbine disk is connected with turbine rotating electric machine in the side of the turbine disk, and the center of the turbine disk is movably installed with elevating screws
Bar is fixedly installed with hoistable platform above elevating screws bar, and storage packet rotating electric machine, storage are fixedly installed on hoistable platform
The outer cover of packet rotary shaft is fixedly installed with storage above storage packet rotary shaft bearing sleeve and packages equipped with packet rotary shaft bearing sleeve is stored
Boom, storage, which packages, is connected with lifting connecting rod above boom, lift by crane and be provided with hoisting ring above connecting rod, and the lifting is flat
One side-lower of platform is fixedly installed with lifting position sensing device, and horizontal displacement induction dress is fixedly installed on the pedestal
It sets；The operation that is adjusted flexibly of product is realized, accurate positioning is convenient to use, and mechanization degree and automation degree is high.But it is existing
Automatically pour casting machine there is also, contaminant filter, the casting of general crankshaft cannot be carried out to molten iron when casting
Method is cast since bottom, cause generate hot gas cannot exclude, in crankshaft forming can bladdery presence, serious shadow
The integral strength for having rung crankshaft also needs manual operation in die opening and closing, and can not achieve machine carrying after crankshaft forming
The problem of.
Therefore, a kind of automation crankshaft iron precoated sand manufacturing apparatus is invented to be very necessary.
Utility model content
(1) the technical issues of solving
In view of the deficiencies of the prior art, the utility model provides a kind of automation crankshaft iron precoated sand manufacturing apparatus, solution
Determined it is existing automatically pour casting machine there is also, casting when cannot to molten iron carry out contaminant filter, it is general
Crankshaft casting method is cast since bottom, is caused the hot gas generated cannot exclude, bladdery can be deposited in crankshaft forming
The integral strength of crankshaft is being seriously affected, manual operation is also being needed in die opening and closing, and can not achieve after crankshaft forming
The problem of machine is carried.
(2) technical solution
To achieve the above object, the utility model provides the following technical solutions: a kind of automation crankshaft iron precoated sand casting
Equipment, including bracket, cross slid platform, crossbeam, sprue gate, honeycomb duct, automatic part picking mechanism, industrial personal computer, workbench, electric putter and
Crankshaft casting die, the bracket uses C-type steel, and is set as 4；The cross slid platform is bolted on the interior of bracket
Side, and connect by conducting wire with industrial personal computer；The upper end of cross slid platform is arranged in the crossbeam, and is bolted with bracket；
The sprue gate is set as funnel-form, is bolted on the top of bracket；The honeycomb duct is welded on the lower section at sprue gate,
And same axis is in crankshaft casting die；The automatic part picking mechanism is mounted on the left upper end of crossbeam by bolt, and with
Crossbeam is slidably connected；The industrial personal computer is mounted on one end of bracket by bolt, and is connect by conducting wire with external commercial power；It is described
Workbench is bolted with cross slid platform；The electric putter uses 2, and equal bolt is installed on the workbench, and and crankshaft
Casting die is fixedly connected, and is connect further through conducting wire with industrial personal computer；The crankshaft casting die is sliding with crossbeam and workbench respectively
Dynamic connection.
The bottom side of the crossbeam and the top of workbench offer inverted vee slip；The top of the crankshaft casting die
Pass through the bottom of sliding slot and crossbeam respectively with bottom and the top slide of workbench connects；The electric putter specifically uses YS-603
Type electric pushrod, can effectively realize the automatic open close of crankshaft casting die, economization manual operation.
The automatic part picking mechanism includes lateral push rod, and balladeur train goes up and down push rod and electromagnet, and the transverse direction push rod passes through spiral shell
Bolt is fixed on the left end of crossbeam, and is bolted with balladeur train；The balladeur train is slidably connected with crossbeam；The lifting push rod is logical
Bolt is crossed to be fixed on balladeur train；Its bottom end has been bolted electromagnet；The transverse direction push rod, goes up and down push rod and electromagnet passes through
Conducting wire is connect with industrial personal computer；The transverse direction push rod and lifting push rod are all made of TG50-400 type direct current drive hydraulic push rod；It is described
Electromagnet uses ys type electromagnet sucker.
The crankshaft casting die includes mold shell, precoated sand, crankshaft body slot, filter screen, flow-guiding mouth and sliding block, institute
The inside of mold shell is stated filled with precoated sand；Crankshaft body slot is offered inside the precoated sand；The filter screen is inlaid in
The top of flow-guiding mouth；The flow-guiding mouth is provided with the top of precoated sand, and runs through with crankshaft body slot；The sliding block uses 6,
It is respectively welded at the top and bottom of crankshaft body slot.
(3) beneficial effect
The utility model provides a kind of automation crankshaft iron precoated sand manufacturing apparatus.Have it is following the utility model has the advantages that
(1), flow-guiding mouth is provided with precoated sand top, is conducive to by the setting of the utility model flow-guiding mouth and filter screen
The heat inside crankshaft body slot can be extruded when casting, prevent from generating a large amount of bubble in casting and causing trachoma
Situation improves the integral strength of crankshaft.
(2), the setting of the electric putter of the utility model and crankshaft casting die controls crankshaft casting die by electric putter
Manual labor's degree is effectively reduced, mechanization degree is improved.
(3), the setting of the lateral push rod of the utility model and lifting push rod passes through the cross that lateral push rod controls lifting push rod
To position, be conducive to the flexible operation when picking and placing crankshaft, the position of lifting push rod control electromagnet absorption crankshaft is effective to mitigate
The manual labor of operator, improves equipment productivity.
(4), the setting of the utility model cross slid platform, the convenient installation when crankshaft body slot is repaired and cleared up
And disassembly.
(5), the setting of the utility model electromagnet is conducive to carry out pickup to crankshaft after molding, prevents unarmed pickup
The danger scalded.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the automatic part picking mechanism structural schematic diagram of the utility model.
Fig. 3 is the crankshaft casting die structural schematic diagram of the utility model.
In figure: 1 bracket, 2 cross slid platforms, 3 crossbeams, 4 sprue gates, 5 honeycomb ducts, 6 automatic part picking mechanisms, 61 lateral push rods,
62 balladeur trains, 63 lifting push rods, 64 electromagnet, 7 industrial personal computers, 8 workbench, 9 electric putters, 10 crankshaft casting dies, outside 101 molds
Shell, 102 precoated sands, 103 crankshaft body slots, 104 filter screens, 105 flow-guiding mouths, 106 sliding blocks.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment 1
As shown in Figure 1-3, the utility model provides a kind of technical solution: a kind of casting of automation crankshaft iron precoated sand is set
It is standby, including bracket, cross slid platform, crossbeam, sprue gate, honeycomb duct, automatic part picking mechanism, industrial personal computer, workbench, electric putter and song
Axis casting die, the bracket uses C-type steel, and is set as 4；The cross slid platform is bolted on the interior of bracket
Side, and connect by conducting wire with industrial personal computer；The upper end of cross slid platform is arranged in the crossbeam, and is bolted with bracket；
The sprue gate is set as funnel-form, is bolted on the top of bracket；The honeycomb duct is welded on the lower section at sprue gate,
And same axis is in crankshaft casting die；The automatic part picking mechanism is mounted on the left upper end of crossbeam by bolt, and with
Crossbeam is slidably connected；The industrial personal computer is mounted on one end of bracket by bolt, and is connect by conducting wire with external commercial power；It is described
Workbench is bolted with cross slid platform；The electric putter uses 2, and equal bolt is installed on the workbench, and and crankshaft
Casting die is fixedly connected, and is connect further through conducting wire with industrial personal computer；The crankshaft casting die is sliding with crossbeam and workbench respectively
Dynamic connection.
Embodiment 2
A kind of automation crankshaft iron precoated sand manufacturing apparatus, including bracket, cross slid platform, crossbeam, sprue gate, honeycomb duct,
Automatic part picking mechanism, industrial personal computer, workbench, electric putter and crankshaft casting die, the bracket uses C-type steel, and is set as 4
It is a；The cross slid platform is bolted on the inside of bracket, and is connect by conducting wire with industrial personal computer；The crossbeam setting exists
The upper end of cross slid platform, and be bolted with bracket；The sprue gate is set as funnel-form, is bolted on bracket
Top；The honeycomb duct is welded on the lower section at sprue gate, and is in same axis with crankshaft casting die；The automatic part picking
Mechanism is mounted on the left upper end of crossbeam by bolt, and is slidably connected with crossbeam；The industrial personal computer is mounted on bracket by bolt
One end, and connect with external commercial power by conducting wire；The workbench is bolted with cross slid platform；The electric putter is adopted
With 2, equal bolt is installed on the workbench, and is fixedly connected with crankshaft casting die, is connect further through conducting wire with industrial personal computer；Institute
Crankshaft casting die is stated to be slidably connected with crossbeam and workbench respectively.
Preferably, the bottom side of the crossbeam and the top of workbench offer inverted vee slip；The crankshaft pours mold
The top and bottom of tool pass through the bottom of sliding slot and crossbeam and the top slide connection of workbench respectively；The electric putter is specifically adopted
With YS-603 type electric pushrod, it can effectively realize the automatic open close of crankshaft casting die, economization manual operation.
Embodiment 3
A kind of automation crankshaft iron precoated sand manufacturing apparatus, including bracket, cross slid platform, crossbeam, sprue gate, honeycomb duct,
Automatic part picking mechanism, industrial personal computer, workbench, electric putter and crankshaft casting die, the bracket uses C-type steel, and is set as 4
It is a；The cross slid platform is bolted on the inside of bracket, and is connect by conducting wire with industrial personal computer；The crossbeam setting exists
The upper end of cross slid platform, and be bolted with bracket；The sprue gate is set as funnel-form, is bolted on bracket
Top；The honeycomb duct is welded on the lower section at sprue gate, and is in same axis with crankshaft casting die；The automatic part picking
Mechanism is mounted on the left upper end of crossbeam by bolt, and is slidably connected with crossbeam；The industrial personal computer is mounted on bracket by bolt
One end, and connect with external commercial power by conducting wire；The workbench is bolted with cross slid platform；The electric putter is adopted
With 2, equal bolt is installed on the workbench, and is fixedly connected with crankshaft casting die, is connect further through conducting wire with industrial personal computer；Institute
Crankshaft casting die is stated to be slidably connected with crossbeam and workbench respectively.
Preferably, the automatic part picking mechanism includes lateral push rod, and balladeur train, goes up and down push rod and electromagnet, the transverse direction push away
Bar is bolted on the left end of crossbeam, and is bolted with balladeur train；The balladeur train is slidably connected with crossbeam；The liter
Drop push rod is bolted on balladeur train；Its bottom end has been bolted electromagnet；The transverse direction push rod, goes up and down push rod and electromagnetism
Iron passes through conducting wire and connect with industrial personal computer；The transverse direction push rod and lifting push rod are all made of TG50-400 type direct current drive hydraulic thrust
Bar；The electromagnet uses ys type electromagnet sucker.
Embodiment 4
A kind of automation crankshaft iron precoated sand manufacturing apparatus, including bracket, cross slid platform, crossbeam, sprue gate, honeycomb duct,
Automatic part picking mechanism, industrial personal computer, workbench, electric putter and crankshaft casting die, the bracket uses C-type steel, and is set as 4
It is a；The cross slid platform is bolted on the inside of bracket, and is connect by conducting wire with industrial personal computer；The crossbeam setting exists
The upper end of cross slid platform, and be bolted with bracket；The sprue gate is set as funnel-form, is bolted on bracket
Top；The honeycomb duct is welded on the lower section at sprue gate, and is in same axis with crankshaft casting die；The automatic part picking
Mechanism is mounted on the left upper end of crossbeam by bolt, and is slidably connected with crossbeam；The industrial personal computer is mounted on bracket by bolt
One end, and connect with external commercial power by conducting wire；The workbench is bolted with cross slid platform；The electric putter is adopted
With 2, equal bolt is installed on the workbench, and is fixedly connected with crankshaft casting die, is connect further through conducting wire with industrial personal computer；Institute
Crankshaft casting die is stated to be slidably connected with crossbeam and workbench respectively.
Preferably, the crankshaft casting die includes mold shell, precoated sand, crankshaft body slot, filter screen, flow-guiding mouth and
The inside of sliding block, the mold shell is filled with precoated sand；Crankshaft body slot is offered inside the precoated sand；The filter screen
It is inlaid in the top of flow-guiding mouth；The flow-guiding mouth is provided with the top of precoated sand, and runs through with crankshaft body slot；The sliding block is adopted
With 6, it is respectively welded at the top and bottom of crankshaft body slot.
Embodiment 5
In use, first pouring into molten iron in sprue gate 4, molten iron enters in flow-guiding mouth 105 along honeycomb duct 5, passes through
After the filtering of strainer 104, molding molding is carried out along crankshaft body slot 103, after molten iron condensation molding, is opened by electric putter 9
Crankshaft casting die 10 is opened, when opening, crankshaft casting die 10 passes through sliding block 1 in the top herringbone of crossbeam 3 and workbench 8
It is slided in sliding slot, is conducive to the unlatching of crankshaft casting die 10, acted at this point, industrial personal computer 7 controls lateral push rod 61, balladeur train
62 drive lifting push rods 63 to move on crossbeam 3, and when electromagnet 64 is transported to before crankshaft casting die 10, main controller 7 is controlled
Electromagnet 64 it is electric, to realize absorption to crankshaft, and by the cooperation of lateral push rod 61 and lifting push rod 63, will cast
Crankshaft be transported to reasonable rest area, effectively raise automation degree of equipment, reduce labor intensity, improve equipment
Productivity.
It can to sum up obtain, the automation crankshaft iron precoated sand manufacturing apparatus, include bracket 1 by setting, cross slid platform 2 is horizontal
Beam 3, sprue gate 4, honeycomb duct 5, automatic part picking mechanism 6, industrial personal computer 7, workbench 8, electric putter 9 and crankshaft casting die 10, solution
Determined it is existing automatically pour casting machine there is also, casting when cannot to molten iron carry out contaminant filter, it is general
Crankshaft casting method is cast since bottom, is caused the hot gas generated cannot exclude, bladdery can be deposited in crankshaft forming
The integral strength of crankshaft is being seriously affected, manual operation is also being needed in die opening and closing, and can not achieve after crankshaft forming
The problem of machine is carried.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (4)
1. a kind of automation crankshaft iron precoated sand manufacturing apparatus, it is characterised in that: including bracket (1), cross slid platform (2), crossbeam
(3), sprue gate (4), honeycomb duct (5), automatic part picking mechanism (6), industrial personal computer (7), workbench (8), electric putter (9) and crankshaft pour
Casting mould (10), the bracket (1) uses C-type steel, and is set as 4；The cross slid platform (2) is bolted on bracket
(1) inside, and connect by conducting wire with industrial personal computer (7)；The crossbeam (3) is arranged in the upper end of cross slid platform (2), and with branch
Frame (1) is bolted；The sprue gate (4) is set as funnel-form, is bolted on the top of bracket (1)；It is described
Honeycomb duct (5) is welded on the lower section of sprue gate (4), and is in same axis with crankshaft casting die (10)；The automatic part picking
Mechanism (6) is mounted on the left upper end of crossbeam (3) by bolt, and is slidably connected with crossbeam (3)；The industrial personal computer (7) passes through spiral shell
Bolt is mounted on one end of bracket (1), and is connect by conducting wire with external commercial power；The workbench (8) passes through with cross slid platform (2)
Bolt is fixed；The electric putter (9) uses 2, and equal bolt is mounted on workbench (8), and solid with crankshaft casting die (10)
Fixed connection, connect further through conducting wire with industrial personal computer (7)；The crankshaft casting die (10) respectively with crossbeam (3) and workbench (8)
It is slidably connected.
2. automation crankshaft iron precoated sand manufacturing apparatus as described in claim 1, it is characterised in that: the bottom of the crossbeam (3)
Side and the top of workbench (8) offer inverted vee slip；The top and bottom of the crankshaft casting die (10) lead to respectively
Sliding slot is crossed to connect with the top slide of the bottom of crossbeam (3) and workbench (8)；The electric putter (9) specifically uses YS-603 type
Electric pushrod.
3. automation crankshaft iron precoated sand manufacturing apparatus as described in claim 1, it is characterised in that: the automatic part picking mechanism
It (6) include lateral push rod (61), balladeur train (62) goes up and down push rod (63) and electromagnet (64), and the transverse direction push rod (61) passes through spiral shell
Bolt is fixed on the left end of crossbeam (3), and is bolted with balladeur train (62)；The balladeur train (62) is slidably connected with crossbeam (3)；
The lifting push rod (63) is bolted on balladeur train (62)；Its bottom end has been bolted electromagnet (64)；The transverse direction
Push rod (61) goes up and down push rod (63) and electromagnet (64) and is connect by conducting wire with industrial personal computer (7)；It is described transverse direction push rod (61) and
Lifting push rod (63) is all made of TG50-400 type direct current drive hydraulic push rod；The electromagnet (64) is inhaled using ys type electromagnet
Disk.
4. automation crankshaft iron precoated sand manufacturing apparatus as described in claim 1, it is characterised in that: the crankshaft casting die
It (10) include mold shell (101), precoated sand (102), crankshaft body slot (103), filter screen (104), flow-guiding mouth (105) and cunning
The inside of block (106), the mold shell (101) is filled with precoated sand (102)；Song is offered inside the precoated sand (102)
Axis body slot (103)；The filter screen (104) is inlaid in the top of flow-guiding mouth (105)；The flow-guiding mouth (105), which is provided with, to be covered
The top of film sand (102), and run through with crankshaft body slot (103)；The sliding block (106) uses 6, is respectively welded at crankshaft shape
The top and bottom of body slot (103).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821680667.0U CN208960920U (en) | 2018-10-16 | 2018-10-16 | A kind of automation crankshaft iron precoated sand manufacturing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821680667.0U CN208960920U (en) | 2018-10-16 | 2018-10-16 | A kind of automation crankshaft iron precoated sand manufacturing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208960920U true CN208960920U (en) | 2019-06-11 |
Family
ID=66758683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821680667.0U Expired - Fee Related CN208960920U (en) | 2018-10-16 | 2018-10-16 | A kind of automation crankshaft iron precoated sand manufacturing apparatus |
Country Status (1)
| Country | Link |
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| CN (1) | CN208960920U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110496943A (en) * | 2019-08-29 | 2019-11-26 | 宜兴高泰克精密机械有限公司 | It is a kind of for producing the mold of vortex crankshaft |
-
2018
- 2018-10-16 CN CN201821680667.0U patent/CN208960920U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110496943A (en) * | 2019-08-29 | 2019-11-26 | 宜兴高泰克精密机械有限公司 | It is a kind of for producing the mold of vortex crankshaft |
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Granted publication date: 20190611 Termination date: 20211016 |