CN210256163U - Automatic broken strand repairing device for overhead line - Google Patents

Automatic broken strand repairing device for overhead line Download PDF

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Publication number
CN210256163U
CN210256163U CN201921259126.5U CN201921259126U CN210256163U CN 210256163 U CN210256163 U CN 210256163U CN 201921259126 U CN201921259126 U CN 201921259126U CN 210256163 U CN210256163 U CN 210256163U
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CN
China
Prior art keywords
clamp
fixed
wire pressing
overhead line
pressing wheel
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Expired - Fee Related
Application number
CN201921259126.5U
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Chinese (zh)
Inventor
晁建辉
张利强
权生力
赵超
周红亮
张梦雯
黄永刚
任小兵
桂宝平
刘军
脱晓飞
谷涛
雷维斌
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Baoji Power Supply Co Of State Grid Shaanxi Electric Power Co
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Baoji Power Supply Co Of State Grid Shaanxi Electric Power Co
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Application filed by Baoji Power Supply Co Of State Grid Shaanxi Electric Power Co filed Critical Baoji Power Supply Co Of State Grid Shaanxi Electric Power Co
Priority to CN201921259126.5U priority Critical patent/CN210256163U/en
Application granted granted Critical
Publication of CN210256163U publication Critical patent/CN210256163U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses an automatic patching device of overhead line broken gang, including supporting box, line ball mechanism, shaping pincers, the mechanism of crawling and shaping pincers elevating system, the supporting box is last to be fixed shaping pincers elevating system, the last support frame that is fixed with of shaping pincers elevating system, fixed two on the support frame line ball mechanism, install respectively in line ball mechanism and be connected with overhead line crawl the mechanism, lie in two on the support frame it is fixed between the line ball mechanism the shaping pincers. The beneficial effects of the utility model a for the realization is tied up the disconnected thigh of overhead line, replaces manual work, alleviates intensity of labour, improves operating efficiency and security.

Description

Automatic broken strand repairing device for overhead line
Technical Field
The utility model relates to an overhead line restores technical field, in particular to automatic ware of repairing of overhead line broken strand.
Background
When overhead line live time is longer, meetting adverse weather, can cause the problem of local overhead line broken strand, when meetting overhead line broken strand, need manual work maintenance at present usually, manual work's efficiency is lower like this, and staff's safety can not obtain the guarantee.
Therefore, it is necessary to design an automatic bundling and repairing device for overhead line broken strands, which can bundle and repair the overhead line broken strands, replace manual operation, reduce labor intensity, and improve operation efficiency and safety.
Disclosure of Invention
The utility model provides an automatic ware of repairing of disconnected thigh of overhead line can solve the problem that proposes among the above-mentioned background art.
The utility model provides an automatic patching device of overhead line broken gang, including supporting box, line ball mechanism, shaping pincers, the mechanism of crawling and shaping pincers elevating system, the supporting box is last to be fixed shaping pincers elevating system, the last support frame that is fixed with of shaping pincers elevating system, fixed two on the support frame line ball mechanism, install respectively in line ball mechanism and be connected with overhead line crawl the mechanism, lie in two on the support frame it is fixed between the line ball mechanism the shaping pincers.
Preferably, the wire pressing mechanism comprises a motor, a turbine speed reducer, a first coupler, a mounting seat, a shaft, a wire pressing wheel carrier, a wire pressing wheel shaft and a wire pressing wheel, the output end of the motor is coaxially and fixedly connected with the input end of the turbine speed reducer, the shaft is mounted on the mounting seat, the output end of the turbine speed reducer is coaxially and fixedly connected with one end of the shaft through the first coupler, the wire pressing wheel carrier is fixed on the mounting seat, and the wire pressing wheel is mounted on the wire pressing wheel carrier through the wire pressing wheel shaft.
Preferably, the number of the wire pressing wheels is two, and one wire pressing wheel is fixed on the edge of each of the two ends of the wire pressing wheel frame.
Preferably, the forming pliers include a first driving motor, a connecting plate, a clamp clamping block, a cover plate, a guide block, a pull-down pin, a clamp bracket, a fixing plate, a clamping jaw, a clamp supporting plate, a clamp and a lining rod, the fixing plate is fixed to the connecting plate, the connecting plate is fixed with a first driving motor, the fixing plate is fixed with a clamping jaw, the output end of the first driving motor passes through the clamp clamping block and is connected with the clamping jaw in a transmission manner, the clamping jaw is fixed with the clamp bracket, the clamp is installed on the clamp bracket, the clamp supporting plate is arranged on the other side of the guide block, and the clamp supporting plate is connected with the clamping jaw through the lining rod.
Preferably, a clamp groove for mounting the clamp is formed in the clamp bracket.
Preferably, the number of the clamping jaws is 2, two clamping jaws are symmetrically arranged, the two clamping jaws are connected through a guide block and a pull-down pin, and the two clamping jaws are respectively hinged and fixedly connected with the surface of the fixing plate through hinge shafts.
Preferably, a cover plate for shielding is arranged on the fixing plate.
Preferably, the forming pliers lifting mechanism comprises a second driving motor, a second coupling, a long shaft pin, a short shaft pin, an installation frame, a first connecting rod, a forming pliers installation seat and a second connecting rod, the installation frame is hinged with the first connecting rod through the long shaft pin, the other end of the first connecting rod is coaxially and fixedly connected with the second driving motor through the second coupling, the installation frame is hinged with the second connecting rod through the short shaft pin, and the other end of the first connecting rod and the other end of the second connecting rod are fixedly connected with the forming pliers installation seat.
The utility model has the advantages that: this disconnected strand automatic bundling robot of overhead line realizes tying up the disconnected strand of overhead line, replaces manual work, alleviates intensity of labour, improves operating efficiency and security.
Drawings
Fig. 1 is the utility model provides a pair of automatic patching device of overhead line broken strand structure sketch map.
Fig. 2 is the utility model provides a pair of automatic patching device's of overhead line broken strand line-pressing machine constructs the schematic diagram.
Fig. 3 is the front structure diagram of the forming pliers of the automatic patching device for the broken strand of the overhead line provided by the utility model.
Fig. 4 is the utility model provides a back structure sketch map of the forming pliers of the automatic patching device of overhead line broken strand.
Fig. 5 is the utility model provides a pair of automatic patching device's of overhead line broken strands shaping pincers elevating system structural sketch.
Description of reference numerals: 1-supporting the box body; 2-a line pressing mechanism; 21-a motor; 22-turbine speed reducer; 23-a first coupling; 24-a mounting seat; 25-axis; 26-a wire pressing wheel frame; 27-a line-pressing axis; 28-a wire-pressing wheel; 3-forming pliers; 31-a first drive motor; 32-a connecting plate; 33-a band clamp block; 34-a cover plate; 35-a guide block; 36-pulling down the pin; 37-a clip carrier; 38-fixing plate; 39-a clamping jaw; 310-a clip support plate; 311-clamp; 312-backing rod; 4-a crawling mechanism; 5-forming pliers lifting mechanism; 51-a second drive motor; 52-a second coupling; 53-long axle pin; 54-short axis pin; 55-a mounting frame; 56-a first link; 57-forming pliers mounting seat; 58-second link.
Detailed Description
In the following, an embodiment of the present invention will be described in detail with reference to the drawings, but it should be understood that the scope of the present invention is not limited by the embodiment.
As shown in fig. 1, the embodiment of the utility model provides a pair of automatic patching device of overhead line broken gang, including supporting box 1, crimping mechanism 2, forming pliers 3, crawl mechanism 4 and forming pliers elevating system 5, supporting box 1 is last to be fixed forming pliers elevating system 5, be fixed with the support frame on the forming pliers elevating system 5, fixed two on the support frame crimping mechanism 2, install respectively on crimping mechanism 2 and be connected with overhead line crawling mechanism 4, lie in two on the support frame it is fixed between crimping mechanism 2 forming pliers 3. As shown in fig. 1, the crawling mechanism 4 has two groups, and mainly comprises a direct current servo motor, a harmonic speed reducer and crawling wheels. The direct current servo motor is easy to control the speed, convenient to realize the synchronous operation of two power systems and suitable for the power supply of a storage battery. The harmonic speed reducer occupies a small space, has a large reduction ratio, and is favorable for improving the climbing force. The surface of the crawling wheel is covered with wear-resistant rubber with grooves, so that the friction coefficient is enhanced, and the capability of climbing over the upper edge of the balance weight is improved.
In this embodiment, the wire pressing mechanism 2 includes a motor 21, a turbine speed reducer 22, a first coupler 23, a mounting seat 24, a shaft 25, a wire pressing wheel carrier 26, a wire pressing wheel shaft 27 and a wire pressing wheel 28, an output end of the motor 21 is coaxially and fixedly connected with an input end of the turbine speed reducer 22, the shaft 25 is mounted on the mounting seat 24, an output end of the turbine speed reducer 22 is coaxially and fixedly connected with one end of the shaft 25 through the first coupler 23, the wire pressing wheel carrier 26 is fixed on the mounting seat 24, and the wire pressing wheel 28 is mounted on the wire pressing wheel carrier 26 through the wire pressing wheel shaft 27. The wire pressing mechanism 2 mainly comprises a motor 21 with a turbine speed reducer 22 and utilizing direct current, a first coupler 23, a mounting seat 24, a wire pressing wheel carrier 26 and a wire pressing wheel 28. The turbine speed reducer 22 has a large reduction ratio and a self-locking function, and can maintain pressure when the power supply is interrupted after sufficient pressure is given to the crawling wheel. The wire pressing mechanism 2 provides pressure for the crawling wheel and avoids when the balancing weight is overturned, so that a swing type wire pressing wheel frame 26 is adopted, and a wire pressing wheel 28 retracts when the balancing weight is overturned.
In this embodiment, the number of the wire pressing wheels 28 is 2, and one wire pressing wheel 28 is fixed on each of the edges of the two ends of the wire pressing wheel frame 26.
In this embodiment, forming pliers 3 includes first driving motor 31, connecting plate 32, clamp piece 33, apron 34, guide block 35, pull down round pin 36, clamp bracket 37, fixed plate 38, clamping jaw 39, clamp backup pad 310, clamp 311 and support rod 312, fixed on the fixed plate 38 connecting plate 32, be fixed with first driving motor 31 on the connecting plate 32, be fixed with clamping jaw 39 on the fixed plate 38, the output of first driving motor 31 pass through clamp piece 33 with clamping jaw 39 transmission is connected, be fixed with clamp bracket 37 on clamping jaw 39, install clamp 311 on the clamp bracket 37, be provided with clamp backup pad 310 on the another side of guide block 35, clamp backup pad 310 is connected with clamping jaw 39 through support rod 312. The molding jaw 3 is mainly composed of a clip bracket 37 for feeding, a clamping jaw 39 for molding, a clip supporting plate 310 for securing molding specifications, a clip clamping block 33 for transmitting power, and a first driving motor 31 with a speed reducer as a power source. When the robot moves to a position where a broken strand needs to be bundled, the first driving motor 31 is started, and the clamping jaws 39 are closed through the clamp clamping blocks 33, so that the strand is bundled. The gap at the bottom of the clamp slot may create a bulge in the clamp 311 during the closing of the jaws 39, and the clamp support plate 310 may prevent this. After the bundling is finished, the first driving motor 31 reversely rotates to open the clamping jaws 39, and the next hoop 311 enters the hoop groove.
In this embodiment, the clip bracket 37 is provided with a clip groove for mounting the clip 311.
In this embodiment, the number of the clamping jaws 39 is 2, two clamping jaws 39 are symmetrically arranged, the two clamping jaws 39 are connected through a guide block 35 and a pull-down pin 36, and the two clamping jaws 39 are respectively hinged and fixedly connected with the surface of the fixing plate 38 through hinge shafts.
In this embodiment, the fixing plate 38 is provided with a cover plate 34 for shielding.
In this embodiment, the forming pliers lifting mechanism 5 includes a second driving motor 51, a second coupling 52, a long axis pin 53, a short axis pin 54, a mounting bracket 55, a first link 56, a forming pliers mounting seat 57 and a second link 58, the mounting bracket 55 is hinged to the first link 56 through the long axis pin 53, the other end of the first link 56 is coaxially and fixedly connected to the second driving motor 51 through the second coupling 52, the mounting bracket 55 is hinged to the second link 58 through the short axis pin 54, and the other end of the first link 56 and the other end of the second link 58 are fixedly connected to the forming pliers mounting seat 57. The forming pliers lifting mechanism 5 mainly comprises a second driving motor 51 with a speed reducer, a second coupling 52, a mounting frame 55, a first connecting rod 56, a second connecting rod 58 and a forming pliers mounting seat 57. When the second driving motor 51 drives the first connecting rod 56 and the second connecting rod 58 to rotate at a low speed through a high reduction ratio, the parallel lifting movement of the forming clamp mounting seat 57 is realized, and the avoiding function when the robot passes through the balance weight is completed.
In order to realize automatic bundling of broken strands of overhead lines of a robot, the most common remote operation control system in the prior art is adopted, the remote operation control system is used in a remote control plane, a remote control ship, a remote control automobile and the like, and the remote operation control system mainly comprises a camera, a position sensor, a distance sensor, a torsion sensor, a related motor controller, a display, a remote control disc, a storage battery and the like. Which are respectively arranged in the hand-held remote controller and the supporting box body 1.
The crawling and obstacle crossing process comprises the following steps: when the robot is hung on a cable to be repaired, the motor 21 of the wire pressing mechanism 2 is manually started to enable the wire pressing wheel 28 to generate certain pressure between the cable and the crawling wheel, and after the robot is in place, the torque sensor enables the wire pressing motor to stop. At this time, the line is pressed to a position sensor or a crawling direct current servo motor is manually started, and the robot moves forwards. When the distance sensor detects the place ahead counter weight, signal command makes first fabric wheel 28 retrieve, and first crawl wheel turns over the back that the counter weight passes through, and fabric wheel 28 recalls the line ball position again. After the wire pressing wheel 28 is in place, the sensor instructs the second wire pressing wheel 28 to recover, the avoiding balance weight passes through, the wire pressing position is reset through the second wire pressing wheel 28, and therefore walking and obstacle crossing of the equipment are completed through alternate opening and pressing of the two wire pressing wheel 28 wheels and matching of the crawling wheel.
After the robot passes through the balance weight and reaches a fault point, the forming clamp 3 is controlled by the remote controller to ascend to a working position, after the robot reaches the fault point, the second driving motor 51 of the forming clamp ascending and descending mechanism 5 is stopped, then the remote control operation is carried out to bundle the broken strand cables, and all the operations are completed with the help of the images transmitted back by the robot in real time.
Before using, pack into the clamp groove of clamp bracket 37 with clamp 311 for tying up disconnected strand earlier, keep fabric wheel 28 and shaping pincers 3 in retrieving the position, hang the robot on the cable, resume the line ball position with fabric wheel 28 again, the direct current servo motor that the manual work started to creep moves ahead, when distance sensor detected the counter weight, first fabric wheel 28 was automatic to be retrieved and dodges the counter weight. When the first crawling wheel passes through the balance weight completely and the first wire pressing wheel returns to the wire pressing position without obstruction, the first wire pressing wheel is reset to the wire pressing position, and the second wire pressing wheel 28 is recovered. When the second crawling wheel completely passes through the balance weight and the second wire pressing wheel 28 returns to the wire pressing position without being hindered, the second wire pressing wheel 28 is reset to the wire pressing position. The robot continues to move forward, the forming pliers 3 are lifted to a working position, and when a worker finds that a cable is broken through a display of the camera on the remote control disc, the worker can use a button on the remote control disc to tie up the cable at a required position until all the cables are tied up and then return.
After returning, the creasing wheel 28 and the forming pliers 3 are placed in a recovery position, the robot is taken off the cable, and the creasing wheel 28 is placed in a creasing position for storage.
The utility model has the advantages that: this disconnected strand automatic bundling robot of overhead line realizes tying up the disconnected strand of overhead line, replaces manual work, alleviates intensity of labour, improves operating efficiency and security.
The above disclosure is only for the specific embodiments of the present invention, however, the embodiments of the present invention are not limited thereto, and any changes that can be considered by those skilled in the art should fall into the protection scope of the present invention.

Claims (8)

1. The utility model provides an automatic patching device of overhead line strand breakage which characterized in that: including supporting box (1), line ball mechanism (2), shaping pincers (3), the mechanism of crawling (4) and shaping pincers elevating system (5), it is fixed on supporting box (1) shaping pincers elevating system (5), be fixed with the support frame on shaping pincers elevating system (5), fix two on the support frame line ball mechanism (2), install respectively on line ball mechanism (2) and be connected with overhead line the mechanism of crawling (4), lie in two on the support frame it is fixed between line ball mechanism (2) shaping pincers (3).
2. The automatic patching device for broken strands of overhead lines as claimed in claim 1, wherein the wire pressing mechanism (2) comprises a motor (21), a turbine speed reducer (22), a first connector (23), a mounting seat (24), a shaft (25), a wire pressing wheel frame (26), a wire pressing wheel shaft (27) and a wire pressing wheel (28), the output end of the motor (21) is coaxially and fixedly connected with the input end of the turbine speed reducer (22), the shaft (25) is mounted on the mounting seat (24), the output end of the turbine speed reducer (22) is coaxially and fixedly connected with one end of the shaft (25) through the first connector (23), the wire pressing wheel frame (26) is fixed on the mounting seat (24), and the wire pressing wheel (28) is mounted on the wire pressing wheel frame (26) through the wire pressing shaft (27).
3. The automatic patching device for broken strands of overhead lines as claimed in claim 2, wherein the number of said wire-pressing wheels (28) is 2, and one of said wire-pressing wheels (28) is fixed to each of the edges of the two ends of said wire-pressing wheel frame (26).
4. The automatic patching device for the broken strand of the overhead line according to claim 1, wherein the forming pliers (3) comprises a first driving motor (31), a connecting plate (32), a clamp clamping block (33), a cover plate (34), a guide block (35), a pull-down pin (36), a clamp bracket (37), a fixing plate (38), a clamping jaw (39), a clamp supporting plate (310), a clamp (311) and a lining rod (312), the connecting plate (32) is fixed on the fixing plate (38), the first driving motor (31) is fixed on the connecting plate (32), the clamping jaw (39) is fixed on the fixing plate (38), the output end of the first driving motor (31) is in transmission connection with the clamping jaw (39) through the clamp clamping block (33), the clamp bracket (37) is fixed on the clamping jaw (39), the clamp bracket (311) is installed on the clamp bracket (37), the clamp is characterized in that a clamp supporting plate (310) is arranged on the other side of the guide block (35), and the clamp supporting plate (310) is connected with the clamping jaw (39) through a lining supporting rod (312).
5. The automatic patching device for the broken strand of the overhead line as claimed in claim 4, wherein the clamp bracket (37) is provided with a clamp groove for mounting the clamp (311).
6. The automatic patching device for the broken strand of the overhead line according to claim 4, wherein the number of the clamping jaws (39) is 2, two clamping jaws (39) are symmetrically arranged, the two clamping jaws (39) are connected through a guide block (35) and a pull-down pin (36), and the two clamping jaws (39) are respectively and fixedly connected with the surface of the fixing plate (38) through hinge shafts in a hinged mode.
7. The automatic patching device for broken strands of overhead lines as claimed in claim 4, wherein the fixing plate (38) is provided with a cover plate (34) for shielding.
8. The automatic patching device for the broken strand of the overhead line of claim 1, wherein the forming pliers lifting mechanism (5) comprises a second driving motor (51), a second coupling (52), a long shaft pin (53), a short shaft pin (54), a mounting frame (55), a first connecting rod (56), a forming pliers mounting seat (57) and a second connecting rod (58), the first connecting rod (56) is hinged on the mounting frame (55) through the long shaft pin (53), the second driving motor (51) is coaxially and fixedly connected at the other end of the first connecting rod (56) through the second coupling (52), the second connecting rod (58) is hinged on the mounting frame (55) through the short shaft pin (54), and the forming pliers mounting seat (57) is fixedly connected at the other end of the first connecting rod (56) and the other end of the second connecting rod (58).
CN201921259126.5U 2019-08-06 2019-08-06 Automatic broken strand repairing device for overhead line Expired - Fee Related CN210256163U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921259126.5U CN210256163U (en) 2019-08-06 2019-08-06 Automatic broken strand repairing device for overhead line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921259126.5U CN210256163U (en) 2019-08-06 2019-08-06 Automatic broken strand repairing device for overhead line

Publications (1)

Publication Number Publication Date
CN210256163U true CN210256163U (en) 2020-04-07

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Application Number Title Priority Date Filing Date
CN201921259126.5U Expired - Fee Related CN210256163U (en) 2019-08-06 2019-08-06 Automatic broken strand repairing device for overhead line

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CN (1) CN210256163U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115283209A (en) * 2022-08-17 2022-11-04 国网江苏省电力有限公司泰州供电分公司 Routing device capable of being suspended on power line of close-holding coating robot and implementation method
CN115815003A (en) * 2022-12-14 2023-03-21 杭州格科机械有限公司 Paint spraying device for manufacturing and processing engineering machinery

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115283209A (en) * 2022-08-17 2022-11-04 国网江苏省电力有限公司泰州供电分公司 Routing device capable of being suspended on power line of close-holding coating robot and implementation method
CN115283209B (en) * 2022-08-17 2023-05-30 国网江苏省电力有限公司泰州供电分公司 Surrounding type coating robot wiring device capable of being hung on power line and implementation method
CN115815003A (en) * 2022-12-14 2023-03-21 杭州格科机械有限公司 Paint spraying device for manufacturing and processing engineering machinery
CN115815003B (en) * 2022-12-14 2024-01-26 杭州格科机械有限公司 Paint spraying device for engineering machinery manufacturing and processing

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Granted publication date: 20200407

Termination date: 20210806